CN103983091A - High-voltage electric field and hot air combined drying device - Google Patents

High-voltage electric field and hot air combined drying device Download PDF

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CN103983091A
CN103983091A CN201410194097.4A CN201410194097A CN103983091A CN 103983091 A CN103983091 A CN 103983091A CN 201410194097 A CN201410194097 A CN 201410194097A CN 103983091 A CN103983091 A CN 103983091A
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drying
electric field
air
voltage electric
high voltage
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CN103983091B (en
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段金廒
鲁学军
钱大玮
郭盛
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Nanjing University of Chinese Medicine
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Nanjing University of Chinese Medicine
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Abstract

The invention discloses a high-voltage electric field and hot air combined drying device. The high-voltage electric field and hot air combined drying device comprises a box body, a high-voltage electric field drying system, a hot air circulation drying system and a monitoring control system, wherein the high-voltage electric field drying system, the hot air circulation drying system and the monitoring control system are arranged on the box body. According to the high-voltage electric field and hot air combined drying device provided by the invention, the structural design is reasonable, the operability is strong, and the use is convenient; compared with traditional hot air drying, the drying efficiency is high, the drying temperature is low, the drying time can be shortened by 50% than the drying time of drying by pure hot air under the same temperature, the drying energy consumption can be reduced by 51.9%, the high-voltage electric field and hot air combined drying device is particularly suitable for drying materials containing thermal-instability active components, for example, drying the materials of traditional Chinese medicine, medicinal slices, drug, agricultural products, food, biological products and the like, the appearance quality after the drying is good, the reservation degree of the active components is high, and the application range is very wide.

Description

High voltage electric field associating hot-air drying device
Technical field
The present invention relates to a kind of dry processing production equipment, particularly relate to a kind of associating of the high voltage electric field containing thermal instability active component dry materials hot-air drying device that is applicable to the fields such as Chinese medicine, medicine, agricultural product, food and biological products.
Background technology
Containing thermal instability active component raw material, as Chinese medicine, changing compared with easily producing the appearance character such as variable color, surface sclerosis cracking, excess shrinkage and rehydration reduction under high dry temperature, or the Chinese medicine of the easy decomposition failure of contained active component or volatilization loss.As at high temperature easily variable color, cracking of matrimony vine; Chrysanthemum, honeysuckle be not only easily variable color at high temperature, and its active ingredient chlorogenic acid also can decomposition failure; Radix Angelicae Sinensis, the root of Dahurain angelica are along with its contained loss of volatile oil of rising of baking temperature increases sharply.Therefore this class Chinese medicine can only adopt daylight to dry, dry in the shade and the method for low temperature drying traditionally.Dry and dry in the shade and rely on natural environmental condition completely, especially under overcast and rainy wet weather, can not normally be dried, poor continuity, the unstable product quality of therefore producing, be easily subject to the pollution of external environment, and high-grade-goods rate and yield rate are all lower; And low temperature heated-air drying, not only drying time long, also easy breed bacteria and mould in dry run, cause drying quality to reduce and larger product loss.So traditional dry process technology can not meet the requirement of domestic and international market centering quality of medicinal material and output far away.
High electric field drying technology is the novel dried technology of one of rising the eighties in 20th century, its maximum feature is that the material temperature in dry run that is dried does not raise, therefore can realize at a lower temperature dry of material that be dried, the color, smell and taste of dry products and the retention rate of bioactive ingredients are improved significantly, almost approach freeze drying, and energy consumption for drying and equipment cost are more much lower than vacuum freeze drying.In addition, in dry, also can kill and be present in the microorganism such as bacterium, mould being dried in material.But it is relatively slow that its shortcoming is rate of drying.
At present, high voltage electric field and hot blast combination drying technology being applied to Chinese medicine, fruits and vegetables, bacterium the drying equipment of primary materials such as eats and there is not yet report at home and abroad.
Summary of the invention
Goal of the invention: the object of the invention is in order to solve the deficiencies in the prior art, provide a kind of rate of drying fast, drying efficiency is high, especially can meet preferably the dry demand containing thermal instability active component raw material, can solve prior art heated-air drying to large containing the loss of thermal instability active component, variable color, quality is low and easily grow mould, the high voltage electric field associating heated-air drying equipment of the problems such as power consumption is high, this device can obtain the drying effect of low temperature and two-forty, drying device of the present invention is at 45 DEG C when dry, its rate of drying is equivalent to the rate of drying of 80 DEG C of heated-air dryings.
High voltage electric field associating hot-air drying device provided by the invention, be specially adapted to contain the dry of thermal instability active component material, as being dried containing thermal instability active component material in the fields such as Chinese medicine and medicine materical crude slice, medicine, agricultural product, food and biological products.
Technical scheme: in order to realize above technical purpose, the technical solution adopted for the present invention to solve the technical problems is:
A kind of high voltage electric field associating hot-air drying device, it comprises casing, is arranged on high electric field drying system, heat-wind circulate drying system and monitor control system on casing;
Described high electric field drying system is the drying system of negative high voltage power source and pin-plate type electrode composition, it comprises fixed rack, be enclosed within the sliding card of adjusting on fixed rack, be connected to the needle electrode regulating on sliding card by insulation clip, described needle electrode is connected with negative high voltage power source by output cable;
On described fixed rack, be connected with charging tray shelf, be provided with stainless steel material disc on charging tray shelf, described stainless steel material disc is connected with earthing or grounding means; Stainless steel material disc has dual-use function, is material disc, is again the plate electrode of pin-plate electrode system.
The monosymmetric heat-wind circulate drying system that is provided with of described casing, described heat-wind circulate drying system comprises circulation airduct, be arranged on the air uniform plate in circulation airduct, be arranged on circulation airduct inside, be positioned at the fin formula electrothermal tube of air uniform plate top, even wind device is installed above fin formula electrothermal tube, and described even wind device top is provided with Bidirectional axial flow fan;
Described monitor control system comprises temperature sensor, humidity sensor, air velocity transducer and programmable controller PLC, and described temperature sensor, humidity sensor, air velocity transducer is arranged on casing air outlet and return air inlet position.For temperature, humidity and the circulation wind speed of monitoring system, the convenient regulation and control to temperature, humidity and circulation wind speed.
The present invention is by regulating the sliding upper and lower position being stuck on fixed rack to regulate distance between needle electrode (negative pole) and material and stainless steel material disc (bottom crown) to adapt to being dried of different material.
Negative high voltage power source output cable of the present invention is connected with needle electrode by binding clip, separated, and keep definitely insulating, and negative high voltage power source earth terminal is connected with earthing or grounding means by insulation clip with other parts and drying box, can keep reliable ground.
As preferred version, above-described high voltage electric field associating hot-air drying device, described circulation airduct top is separately installed with automatic hydrofuge valve, wet-emitting blower and automatically new air-valve.
As preferred version, above-described high voltage electric field associating hot-air drying device, described needle electrode comprises the rectangular frame being welded by stainless steel strip and is welded on the stainless pin on rectangular frame right-angled intersection central point.
As preferred version, above-described high voltage electric field associating hot-air drying device, described stainless steel material disc comprises stainless steel frame and is connected to the stainless steel cloth of stainless steel frame bottom.
As preferred version, above-described high voltage electric field associating hot-air drying device, air inlet and the air outlet place of described casing both sides are provided with barricade, offer shielding air vent on described barricade, thereby can prevent that high voltage electric field from leaking.
As preferred version, above-described high voltage electric field associating hot-air drying device, described casing is provided with chamber door, and safety guarantee lock is installed on chamber door.Safety guarantee lock forms linkage relationship with negative high voltage power source switch, and in the time that chamber door is closed, negative high voltage power source could start, and in the time that chamber door is surprisingly opened, system alarm also cuts off negative high voltage power source automatically.
High voltage electric field of the present invention associating heated-air drying equipment, described hot air circulating system has two-way ventilating, the free function switched.
High voltage electric field associating heated-air drying equipment of the present invention, its high electric field drying system and drying box all can extend as required and expand on left and right, front and back and above-below direction.
High voltage electric field associating heated-air drying of the present invention is equipped, and can be widely used in being dried containing thermal instability active component material in the fields such as Chinese medicine and medicine materical crude slice, medicine, agricultural product, food and biological products.
High voltage electric field associating heated-air drying equipment of the present invention, needle electrode is connected with negative high voltage power source as sparking electrode upper, and stainless steel material disc (bottom electrode) is communicated with the earth lower.Needle electrode is to make with the stainless pin of a determining deviation welding certain length and diameter on Stainless steel mesh, be connected with the output line of negative high voltage power source, connect and insulate with regulating sliding linking by insulation clip, stainless steel material disc bottom electrode is special stainless steel material disc, bottom is mesh-like structure, be connected with apparatus casing by charging tray shelf, and keep reliable ground with the earth, carry material simultaneously.
The material that is dried is contained in the material disc as bottom electrode, under the effect of high voltage electric field, dehydrates, and the aqueous vapor of generation is disposed in the hot air circulating system of casing both sides and takes away or be discharged in atmosphere.
The present invention is in the both sides of drying box, be arranged symmetrically with the air channel of certain width, in air channel, arrange and press the acclivitous air uniform plate of certain angle, can ensure that hot blast can be sent into hothouse uniformly, eliminate because of the irregular turbulent flow causing of blowing, difference and dead angle etc. up and down.Fin formula electrothermal tube is housed above air channel for Heating Cyclic wind.Even wind device is housed above casing air channel, and effectively the hot blast in the airduct of self-loopa is in the future sent into casing air channel uniformly.And Bidirectional axial flow fan is housed above even wind device and drives hot air circulation, can effectively hot dry wind be sent into hothouse, damp and hot wind is discharged to hothouse.The sending of casing both sides, exhaust system are arranged symmetrically with, and under the control of PLC, realize freely switching of two-way ventilating by certain procedures, make material obtain being dried more uniformly.
Automatic hydrofuge valve and wet-emitting blower are housed on circulation airduct, and automatically new air-valve, is responsible for the hot and humid gas that reaches hydrofuge requirement to discharge drying system, introduces new wind simultaneously.
High voltage electric field associating heated-air drying equipment provided by the invention, both can realize simple high electric field drying and simple heated-air drying, can realize again high voltage electric field and hot blast combination drying under different temperatures, different humidity, different wind speed, different voltage.
The general principle of high electric field drying is utilized electric field force exactly, the moisture being dried in material hole is pulled to the surface of material, and ion wind that moisture is produced by electric field on surface is purged in air and evaporates, and reaches dry object.In natural drying and heated-air drying, first the moisture being dried in material will experience the process of " heat transfer → mass transfer ", need the longer time be diffused into surface, then in atmosphere, evaporates.Particularly, in the later stage of heated-air drying, heat transfer efficiency declines greatly, and spreading out of of moisture is just slower and difficult.Dry early stage rate of drying depends primarily on heat transfer efficiency, and the drying efficiency of the later stage of drying depends primarily on mass-transfer efficiency.And heated-air drying will be accelerated rate of drying and can only realize by improving baking temperature, and high temperature can bring larger injury to product.High electric field drying, due to the effect of electrostatic force to moisture in the material body that is dried, is accelerated moisture from material internal motion to surperficial process, improves the mass transfer effect of moisture in material, thereby accelerates rate of drying.The present invention combines high electric field drying by great many of experiments with heated-air drying, can have complementary advantages, high voltage electric field can accelerate the mass-transfer efficiency of moisture, circulating air can accelerate evaporation and the discharge of moisture, thereby can realize being dried of fast speed at a lower temperature, finally shortens drying time, improve dry mass, effectively save the energy, because baking temperature is low, be therefore particularly suitable for containing the materials such as thermal instability active component Chinese medicine dry processing.
Beneficial effect: compared to the prior art, the present invention has the following advantages:
High voltage electric field associating heated-air drying equipment provided by the invention is compared with traditional heated air drying technology, has the advantages such as drying efficiency is high, dry mass good, energy-conserving and environment-protective.The present invention's experiment shows.Utilize the high voltage electric field of 35 KV dry with the Chinese medicine that the combination drying way that adds 45 DEG C of hot blasts carries out, shorten 50% than synthermal lower simple heated-air drying required drying time, energy consumption for drying reduces by 51.9%, and the simple heated-air drying speed at its rate of drying and 80 DEG C is close.Dry medicinal material has good exterior quality, and GC chromatogram shows to have volatile fragrance ingredient reservation degree high more than 95%.
Brief description of the drawings
Fig. 1 is the structural representation of high voltage electric field associating hot-air drying device of the present invention.
Fig. 2 is the structural representation of high voltage electric field associating hot-air drying device side elevation of the present invention.
Fig. 3 is the structural representation of high voltage electric field associating hot-air drying device side elevation of the present invention.
Fig. 4 is the structural representation of needle electrode and material disc in high voltage electric field of the present invention associating hot-air drying device;
Fig. 5 is the structural representation of needle electrode in high voltage electric field associating hot-air drying device of the present invention.
Fig. 6 is the structural representation of stainless steel material disc in high voltage electric field associating hot-air drying device of the present invention.
Detailed description of the invention
Below in conjunction with specific embodiment, further set forth the present invention.Should be understood that these embodiment are only not used in and limit the scope of the invention for the present invention is described.In addition should be understood that those skilled in the art can make various changes or modifications the present invention after having read the content of the present invention's instruction, these equivalent form of values fall within the application's appended claims limited range equally.
As shown in Figures 1 to 6, a kind of high voltage electric field associating hot-air drying device, it comprises casing, is arranged on high electric field drying system, heat-wind circulate drying system and monitor control system on casing;
Described high electric field drying system is the drying system of negative high voltage power source and pin-plate type electrode composition, it comprises fixed rack (1), be enclosed within the sliding card of adjusting (2) on fixed rack (1), be connected to the needle electrode (4) regulating on sliding card (2) by insulation clip (3), described needle electrode (4) is connected with negative high voltage power source (5) by output cable;
On described fixed rack (1), be connected with charging tray shelf (6), be provided with stainless steel material disc (7) on charging tray shelf (6), described stainless steel material disc (7) is connected with earthing or grounding means (8);
The monosymmetric heat-wind circulate drying system that is provided with of described casing, described heat-wind circulate drying system comprises circulation airduct (9), be arranged on the air uniform plate (10) in circulation airduct (9), be arranged on circulation airduct (9) inside, be positioned at the fin formula electrothermal tube (11) of air uniform plate (10) top, in fin formula electrothermal tube (11) top, even wind device (12) is installed, described even wind device (12) top is provided with Bidirectional axial flow fan (13);
Described monitor control system comprises temperature sensor (14), humidity sensor (15), air velocity transducer (16) and programmable controller PLC(17), described temperature sensor (14), humidity sensor (15), air velocity transducer (16) are arranged on casing air outlet and return air inlet position.
Above-described high voltage electric field associating hot-air drying device, described circulation airduct (9) top is separately installed with automatic hydrofuge valve (18), wet-emitting blower (19) and automatically new air-valve (20).
Above-described high voltage electric field associating hot-air drying device, described needle electrode (4) comprises the rectangular frame (4-1) being welded by stainless steel strip and is welded on the stainless pin (4-2) on rectangular frame (4-1) right-angled intersection central point.
Above-described high voltage electric field associating hot-air drying device, described stainless steel material disc (7) comprises stainless steel frame and is connected to the stainless steel cloth of stainless steel frame bottom.
Above-described high voltage electric field associating hot-air drying device, the air inlet of described casing both sides and air outlet place are provided with barricade (21), on described barricade (21), offer shielding air vent.
Above-described high voltage electric field associating hot-air drying device, described casing is provided with chamber door (22), and safety guarantee lock (23) is installed on chamber door (22).
Above embodiment is only explanation technical conceive of the present invention and feature; its object is to allow person skilled in the art understand content of the present invention and implemented; can not limit the scope of the invention with this; all equivalences that Spirit Essence does according to the present invention change or modify, and all should be encompassed in protection scope of the present invention.

Claims (6)

1. a high voltage electric field associating hot-air drying device, is characterized in that: it comprises casing, is arranged on high electric field drying system, heat-wind circulate drying system and monitor control system on casing;
Described high electric field drying system is the drying system of negative high voltage power source and pin-plate type electrode composition, it comprises fixed rack (1), be enclosed within the sliding card of adjusting (2) on fixed rack (1), be connected to the needle electrode (4) regulating on sliding card (2) by insulation clip (3), described needle electrode (4) is connected with negative high voltage power source (5) by output cable;
On described fixed rack (1), be connected with charging tray shelf (6), be provided with stainless steel material disc (7) on charging tray shelf (6), described stainless steel material disc (7) is connected with earthing or grounding means (8);
The monosymmetric heat-wind circulate drying system that is provided with of described casing, described heat-wind circulate drying system comprises circulation airduct (9), be arranged on the air uniform plate (10) in circulation airduct (9), be arranged on circulation airduct (9) inside, be positioned at the fin formula electrothermal tube (11) of air uniform plate (10) top, in fin formula electrothermal tube (11) top, even wind device (12) is installed, described even wind device (12) top is provided with Bidirectional axial flow fan (13);
Described monitor control system comprises temperature sensor (14), humidity sensor (15), air velocity transducer (16) and programmable controller PLC(17), described temperature sensor (14), humidity sensor (15), air velocity transducer (16) are arranged on casing air outlet and return air inlet position.
2. high voltage electric field associating hot-air drying device according to claim 1, is characterized in that: described circulation airduct (9) top is separately installed with automatic hydrofuge valve (18), wet-emitting blower (19) and automatically new air-valve (20).
3. high voltage electric field associating hot-air drying device according to claim 1, is characterized in that: described needle electrode (4) comprises the rectangular frame (4-1) being welded by stainless steel strip and is welded on the stainless pin (4-2) on rectangular frame (4-1) right-angled intersection central point.
4. according to the high voltage electric field associating hot-air drying device described in claims 1 to 3 any one, it is characterized in that: described stainless steel material disc (7) comprises stainless steel frame and is connected to the stainless steel cloth of stainless steel frame bottom.
5. high voltage electric field associating hot-air drying device according to claim 4, is characterized in that: the air inlet of described casing both sides and air outlet place are provided with barricade (21), on described barricade (21), offers shielding air vent.
6. high voltage electric field associating hot-air drying device according to claim 5, is characterized in that: described casing is provided with chamber door (22), and safety guarantee lock (23) is installed on chamber door (22).
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