Tunnel Second Lining formwork jumbo locking plug template, plug node and method for blocking
Technical field
The program belongs to the template field needing concrete casting in tunnel construction of tunnel, specifically a kind of Tunnel Second Lining formwork jumbo locking plug template, plug node and method for blocking.
Background technology
Adopt in the construction of tunnel of composite lining at drill bursting construction, need the mould coordinating steel formwork jumbo to carry out secondary lining to build.At present, the tunnel of drill bursting construction is adopted mostly to adopt composite lining, the secondary lining that the preliminary bracing be namely made up of bolt-spary supports and form concrete form both at home and abroad.Wherein, secondary lining many employings steel formwork jumbo carries out mould and builds, and in two lining concrete placements, the side at chassis two ends contacts with the concrete be shaped, and do not need shutoff, sky is faced in side in addition, need arrange locking plug template.Because the thickness of Tunnel Second Lining changes with Grades of Surrounding Rock, and drilling and blasting method to excavate the country rock basal plane caused uneven, locking plug template cannot make the punching block of sizing.The basic wooden model adopting interim spelling system in current constructing tunnel, hoop fixes narrow batten different in size as locking plug template, and middle buried water stop (bar) then adopts reinforcing bar to fasten in the middle part of lining cutting (hoop layout).
The template system of this structure by the impact of existing construction technology, the wooden assembled formwork of employing due to seam too much, often occur local spillage phenomenon in work progress, cause basal plane coarse, expansion sealing strip waterproof effect is had a greatly reduced quality; And for middle buried water stop, because locking plug template is wooden structures, fixed card slot cannot be reserved, can only position by arranging reinforcing bar card and (adopt the paragraph of plain concrete secondary lining, still need and hoop spacer bars is set), virtually add engineering cost, and complicated construction technique, difficult quality guarantee.That is, waterstop (bar) erection procedure is comparatively complicated on the one hand, constuction joint contact basal plane is comparatively coarse on the one hand, waterproof effect is caused to be deteriorated, constuction joint water leakage defect (according to incompletely statistics, constuction joint water leakage defect has all appearred in the tunnel of domestic 90%) is often there is in operation process.
Summary of the invention
In order to solve buried water stop in prior art (bar), difficult, installation base surface problem of rough is installed, the invention provides a kind of Tunnel Second Lining formwork jumbo steel and wood composite locking plug template, for improving seam quality and waterproof effect, and provide the plug node and method for blocking that use this template.
The technical solution adopted for the present invention to solve the technical problems is: Tunnel Second Lining formwork jumbo locking plug template, is characterized in that, comprise
The punching block part be made up of the arc punching block first line of a couplet and the arc punching block second line of a couplet of concentric structure, wherein, described punching block first line of a couplet section is Z-shaped, and punching block second line of a couplet section is I shape;
Up and down connecting rod, and strip hole is provided with in described up and down connecting rod;
The described punching block first line of a couplet and the punching block second line of a couplet, respectively by be bolted on up and down connecting rod and to form an arc shaped slits of passing for manner water-band between two punching blocks, are provided with packing ring between the described punching block second line of a couplet and up and down connecting rod;
Wood based panel, arc wood based panel side being carried out to shutoff is made up of multistage, can be fitted in the outside of the punching block first line of a couplet under the state of building.
Further, the described punching block second line of a couplet has for surveying with chassis the preformed hole that rib is fixed.
Further, described up and down connecting rod is a strip steel plate stamping parts.
A kind of Tunnel Second Lining plug node, is characterized in that, comprise
The jetting cement basal plane of sclerosis, described jetting cement basal plane and tunnel basement rock are solidified into one;
Form concrete layer, described form concrete layer is wet matter state,
And to the hoop template that form concrete layer end face supports, described hoop template is directly connected on chassis,
And form concrete layer side is carried out to the locking plug template of shutoff, described locking plug template is above-mentioned Tunnel Second Lining formwork jumbo locking plug template, and the punching block second line of a couplet in described locking plug template is fixed on the chassis side rib for providing support to locking plug template by securing member;
And pre-filled waterstop, the outer end of described waterstop extends to outside through behind the gap on described locking plug template, and the pivot joint position of waterstop is positioned at outside,
And hoop fixes muscle, fix both sides inside and outside wood based panel that muscle is separately fixed in described locking plug template with the described hoop that chassis is directly connected, and described wood based panel is fixed muscle and top is withstood on described jetting cement basal plane through hoop.
Further, described wood based panel is MULTILAYER COMPOSITE plank.
Further, described locking plug template is that a unit length combinationally uses with 2 meters.
Use above-mentioned locking plug template to carry out a method for blocking for operation, it is characterized in that, comprise the following steps:
Step one, the side rib of the described punching block second line of a couplet and formwork jumbo is carried out bolt fix, then buried water stop in installing, the both sides of waterstop are made to be placed in the both sides in gap respectively, and the pivot joint position of waterstop is positioned at outside, the steel template first line of a couplet is installed after installing waterstop again, and by up and down connecting rod, punching block up and down is fixed as an entirety, and clamp waterstop;
Step 2, wood based panel is fixed muscle through hoop and made the top of wood based panel hold out against on jetting cement basal plane from bottom to top, and described hoop is fixed muscle and is fixed on chassis;
Step 3, repeats step 2, seeks secondary progressive, carries out conventional pumps and send concrete to do industry, concrete is injected the space between locking plug template and hoop template, after maintenance after a while after completing the installation of whole section template.
The invention has the beneficial effects as follows: the present invention have developed the template form of steel and wood composite, punching block part arranges waterstop (bar) draw-in groove, overcome many defects that splicing wooden model exists, significantly improve efficiency and the waterproof effect of constuction joint place waterproofing work, reduce construction costs; Wooden model part is spliced by lath, and controllability is strong, can the rough basal plane of suitable for surrounding rock, and it highly also can regulate with the difference of lining thickness.In addition, this template is Lay Importance on Practical very, significantly can improve the construction quality of Tunnel Second Lining and constuction joint waterproof and perform efficiency.
Accompanying drawing explanation
Fig. 1 is the stereogram of template.
Fig. 2 is the front view of template.
Fig. 3 is in Fig. 2 I--I profile.
Fig. 4 is in Fig. 2 II--II profile.
Fig. 5 is node schematic diagram.
Fig. 6 is the annular plugging effect schematic diagram using this locking plug template to be formed.
Fig. 7 is the constuction joint schematic diagram using this template secondary lining to be formed.
In figure: the 1 punching block first line of a couplet, the 2 punching block second lines of a couplet, 3 up and down connecting rods, 31 strip holes, 4 bolts, 41 packing rings, 5 waterstops, 51 gaps, 52 dodge space, 6 wood based panels, 7 preformed holes, 8 side ribs, and 9 hoops fix muscle, 91 hoop templates.
Detailed description of the invention
As shown in Figures 1 to 4,
Tunnel Second Lining formwork jumbo steel and wood composite locking plug template, forms by with lower part.
The punching block part be made up of the arc punching block first line of a couplet 1 and the arc punching block second line of a couplet 2 of concentric structure, wherein, two punching blocks are all shaping, are Z-shaped at the punching block first line of a couplet 1 section, and the punching block second line of a couplet 2 section is I shape, with reference to the pattern in figure 1 and Fig. 3.Two punching blocks have similar radian, and are concentric circles distribution pattern.
Up and down connecting rod 3, and strip hole 31 is provided with in described up and down connecting rod, above-mentioned up and down connecting rod is a strip steel plate stamping parts, and having is a connector.The punching block first line of a couplet and the punching block second line of a couplet are fixed on up and down connecting rod respectively by bolt 4, and between two punching blocks, form the gap 51 passed for manner water-band 5 of an arc, wherein the punching block first line of a couplet and up and down connecting rod are directly fastenedly connected, and packing ring 41 is provided with between the punching block second line of a couplet and up and down connecting rod, what form an indent dodges space 52, for dodging waterstop, for waterstop provides space.The described punching block second line of a couplet has for surveying the preformed hole 7 that rib is fixed, for being reasonably fastenedly connected with chassis side rib with chassis.
Wood based panel 6, arc wood based panel side being carried out to shutoff is made up of multistage, uses with punching block part combination, can be fitted in the outside of the punching block first line of a couplet under the state of building.
A kind of Tunnel Second Lining plug node, is described in detail the composition structure of node below.
As Fig. 5 and Fig. 6, the jetting cement basal plane of sclerosis, described jetting cement basal plane and tunnel basement rock are solidified into one, and its surface has rough shape, also be the face that in locking plug template, wood based panel upper edge directly contacts, the contact surface place that ensure herein closely cooperates not spillage material.
For ease of the dismounting in work progress and transport, it is a unit (for ease of description architecture composition, giving a kind of simple schematic diagram in Fig. 6) that above-mentioned locking plug template is intended with 2 meters.
Before two lining pouring concretes, first the punching block second line of a couplet 2 of steel template is carried out bolt with the side rib 8 of formwork jumbo to fix, then buried water stop 5 in installing, the steel template first line of a couplet 1 is installed after installing waterstop 5 again, and by up and down connecting rod 3, punching block up and down is combined into entirety, and clamp waterstop, wherein waterstop part should leak outside one section of surplus, pivot joint position with dodge in space, and to fold downwards.Then wood based panel 6 fixed muscle 9 through hoop and made the top of wood based panel 6 hold out against on jetting cement basal plane from bottom to top, namely completing the blackout work of a unit.Seek secondary progressive, carrying out conventional pumps after completing the installation of whole section template send concrete to do industry, concrete is injected the space between locking plug template and hoop template, after maintenance after a while, after form removal, the constuction joint that secondary lining is formed forms pattern as shown in Figure 7.
In this node, form concrete layer is wet matter state, can immobilization after maintenance after a while.
Above-mentioned hoop template 91 is directly connected on chassis, uses chassis to support.
Above-mentioned locking plug template carries out shutoff to form concrete layer side and the punching block second line of a couplet in described locking plug template is fixed on the chassis side rib for providing support to locking plug template by securing member, is connected with chassis, uses chassis to support.
Hoop is fixed muscle 9 and is directly connected with chassis, its essence is the arch steel of a stiffness, form an external support, hoop fixes the inside and outside both sides that muscle is separately fixed at the wood based panel in described locking plug template, it is the steel component of brace scutum, in inside and outside both sides, wood based panel provided support and clamp wood based panel, making wood based panel 6 fix muscle through hoop and top is withstood on described jetting cement basal plane.
Embodiment recited above is only be described the preferred embodiment of the present invention; not scope of the present invention is limited; under not departing from the present invention and designing the prerequisite of spirit; relevant technical staff in the field, to various distortion of the present invention and improvement, all should expand in protection domain as determined in claims of the present invention.