CN103981653A - Common-track double-machine tufted carpet loom - Google Patents
Common-track double-machine tufted carpet loom Download PDFInfo
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- CN103981653A CN103981653A CN201410238573.8A CN201410238573A CN103981653A CN 103981653 A CN103981653 A CN 103981653A CN 201410238573 A CN201410238573 A CN 201410238573A CN 103981653 A CN103981653 A CN 103981653A
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Abstract
The invention discloses a common-track double double-machine tufted carpet loom which comprises a first tufting machine, a second tufting machine and a track, wherein the first and second tufting machines are arranged on the common track and capable of sliding along the track. Through computer set programs, the common-track double double-machine tufted carpet loom is capable of realizing the simultaneous printing of two tufted carpet machines, so that the work efficiency is improved.
Description
Technical field
The present invention relates to the process equipment field of textile product, specifically, the present invention relates to a kind of with rail two-shipper tufted carpet weaving machine.
Background technology
Tufted carpet, refers to synthetic tuft on fabric base cloth, forms the machine-made carpet of loop pile or cut pile blanket face.Tufted carpet mainly comprises following technique: 1, material is prepared, and the tacryl of pre-HEAT SETTING is woven into base cloth and the required various chemical fibre yarns of synthetic tuft; 2, synthetic tuft sizing, with row's pin machinery leader tape chemical fibre yarn whole row, synthetic tuft at high speed on tacryl base cloth, forms neat and intensive loop pile or cut pile on blanket face; 3, be coated with and scrape synthetic latex or polyester-class adhesive at blanket back face, and base cloth and synthetic tuft are sticked into firmly entirety; 4, postfinishing process, comprises and pastes foamed plastics backing or the gunny cloth backings such as butadiene-styrene rubber or polyurethane with the smooth blanket face of loop cutting machine, blanket face stamp, blanket back, the fluffy and finishing blanket face etc. with steam.
Tufted carpet machine is the equipment of realizing tufted carpet processing, but only has a tufted carpet device, inefficiency on working track of tufted carpet process equipment of the prior art.
Summary of the invention
For addressing the above problem, the invention provides one with rail two-shipper tufted carpet weaving machine, can increase substantially the make efficiency of tufted carpet.
For achieving the above object, same rail two-shipper tufted carpet weaving machine of the present invention, comprises the first Tufting machine, the second Tufting machine and track, and described the first Tufting machine, the second Tufting machine are configured on common track and can slide along track.
Preferably, described the first Tufting machine comprises: the first frame, the first lifting drive, the first tufting gunlock and the First Line wheel for described the first tufting gunlock confession line; Wherein, described the first tufting gunlock comprises the first sleeve that offers the first centre bore, described the first sleeve has first end and the second end, and described the first centre bore is provided with and can drives the first eccentric tufting needle along described centre bore axially reciprocating by the first driving mechanism near the position of described first end; Described First Line the line providing is provided and is penetrated near the position of described the second end by described the first centre bore and join with described the first eccentric tufting needle; Described the first Tufting machine, also comprise the first hoistable platform, clutch shaft bearing and the second driving mechanism, described the first hoistable platform and described the first frame are slidably connected and can are driven and be moved back and forth along the short transverse of described the first frame by described the first lifting drive, described clutch shaft bearing is set on described sleeve, the outer ring of described clutch shaft bearing is fixed on described the first hoistable platform, and described the first sleeve is driven and rotated by described the second driving mechanism.
Preferably, described the second Tufting machine comprises: the second frame, the second lifting drive, the second tufting gunlock and the second line wheel for described the second tufting gunlock confession line; Wherein, described the second tufting gunlock comprises the second sleeve that offers the second centre bore, described the second sleeve has the 3rd end and the 4th end, and described the second centre bore is provided with and can drives the second eccentric tufting needle along described centre bore axially reciprocating by the 3rd driving mechanism near the position of described the 3rd end; Described the second line the line providing is provided and is penetrated near the position of described the 4th end by described the second centre bore and join with described the second eccentric tufting needle; Described the second Tufting machine, also comprise the second hoistable platform, the second bearing and 4 wheel driven actuation mechanism, described the second hoistable platform and described the second frame are slidably connected and can are driven and be moved back and forth along the short transverse of described the second frame by described the second lifting drive, described the second bearing holder (housing, cover) is loaded on described the second sleeve, the outer ring of described the second bearing is fixed on described the second hoistable platform, and described the second sleeve is driven and rotated by described 4 wheel driven actuation mechanism.
Preferably, described the first driving mechanism comprises the first motor, the first eccentric wheel and first connecting rod, described the first eccentric wheel is driven and is rotated by described the first motor, described the first sleeve offers the first chute along its length, described connecting rod one end is hinged by the first bearing pin and described the first eccentric wheel, and the other end is by hinged through the second bearing pin and the described first eccentric tufting needle of described the first chute.
Preferably, described the 3rd driving mechanism comprises the 3rd motor, the second eccentric wheel and second connecting rod, described the second eccentric wheel is driven and is rotated by described the 3rd motor, described the second sleeve offers the second chute along its length, described connecting rod one end is hinged by the 3rd bearing pin and described the second eccentric wheel, and the other end is by hinged through the 4th bearing pin and the described second eccentric tufting needle of described the second chute.
Preferably, described the second driving mechanism comprises the second motor, the first driving gear and the first driven gear, described the second motor is fixed on described the first hoistable platform, the output shaft of described the second motor is provided with described the first driving gear, is arranged with first driven gear that can be driven by described the first driving gear on described the first sleeve.
Preferably, described 4 wheel driven actuation mechanism comprises the 4th motor, the second driving gear and the second driven gear, described the 4th motor is fixed on described the second hoistable platform, the output shaft of described the 4th motor is provided with described the second driving gear, is arranged with second driven gear that can be driven by described the second driving gear on described the second sleeve.
Preferably, described the first Tufting machine, the second Tufting machine are by computer control.
Preferably, described the first Tufting machine and described the second Tufting machine are jointly towards the same frame that stretches tight.
Preferably, described the first Tufting machine and described the second Tufting machine towards the opposite, respectively towards the corresponding frame that stretches tight.
Same rail two-shipper tufted carpet weaving machine of the present invention has been realized two tufted carpet machines and has been made simultaneously, and two under a computer control system are total to rail two-shipper, double than single track unit efficiency, save place simultaneously, have improved utilization of area rate.Two machines that same computer control system can be controlled on a track simultaneously in addition operate simultaneously.
Brief description of the drawings
Fig. 1 is the structure top view of same rail two-shipper tufted carpet weaving machine of the present invention;
Fig. 2 is the structural representation of the first tufting gunlock and line wheel in Fig. 1;
Fig. 3 is the structural representation of the second tufting gunlock and line wheel in Fig. 1;
Fig. 4 is the meshing relation schematic diagram of driving gear and driven gear in the first tufting gunlock;
Fig. 5 is the meshing relation schematic diagram of driving gear and driven gear in the second tufting gunlock;
Fig. 6 is the schematic diagram of other embodiments of the present invention.
Detailed description of the invention
Below, by reference to the accompanying drawings, structure of the present invention and operation principle etc. are further described.
The present invention's tufted carpet machine, for realizing the processing of tufted carpet, especially such as, with the processing of the tufted carpet of curved profile pattern (flower, leaf etc.).
Referring to Fig. 1, present embodiment, with rail two-shipper tufted carpet weaving machine, has the first Tufting machine I, the second Tufting machine II and track 3, the first Tufting machine I, the second Tufting machine II and is configured on common track 3 and can slides along track 3.By computer control, two Tufting machines are made tufting to being arranged on the substrate stretching tight on frame P simultaneously, wherein the first Tufting machine I and the second tufting and II can move in the same way, also can be from centre to two ends or two ends to the reverse movement of centre, the length of present embodiment middle orbit 3 at least respectively reserves the length of a fuselage in described both sides of stretching tight frame P length in addition, when for a use, wherein a Tufting machine is worked, parking of another Tufting machine, avoids blocking up of track.
Following index map 1 Fig. 2 sets forth the structure of the first Tufting machine I, the first tufting gunlock 12 comprises the first sleeve 122 that offers centre bore, the first sleeve 122 has first end (upper end in figure) and the second end (bottom in figure), centre bore is provided with and can drives the center line bias with respect to centre bore along the needle point of the eccentric tufting needle 121 of the first eccentric tufting needle 121, the first of centre bore axially reciprocating by the first driving mechanism 123 near the position of first end.All be wound in First Line wheel 14 for the line of tufting, line wheel 14 lines that provide are penetrated near the position of the second end by centre bore and join with the first eccentric tufting needle 121, so that when the first eccentric tufting needle 121 reciprocating motion, realize tufting.
Continue as depicted in figs. 1 and 2, there is the pattern of curved profile for ease of tufting, the first Tufting machine 1 of the present invention also comprises the first hoistable platform 15, clutch shaft bearing 124 and the second driving mechanism 125, the first hoistable platform 15 and the first frame are slidably connected and can are driven along the short transverse of the first frame and be moved back and forth by lifting drive, this being slidably connected can be realized by slide rail (not indicating in figure) is set in the first frame, arranges the pulley (not indicating in figure) that can slide along this slide rail on the first hoistable platform 15.Clutch shaft bearing 124 is set on the first sleeve 122, and the inner ring of clutch shaft bearing 124 and the first sleeve 122 form interference fit, and the outer ring of clutch shaft bearing 124 is fixed on the first hoistable platform 15, and the first sleeve 122 is driven and rotated by the second driving mechanism 125.
The first driving mechanism 123 in the present invention can be adopted in such a way, the first driving mechanism 123 comprises the first motor (not indicating in figure), the first eccentric wheel 1231 and first connecting rod 1233, the first eccentric wheel 1231 is driven and is rotated by the first motor, the first sleeve 122 offers the first chute 1235 along its length, first connecting rod 1233 one end are hinged by the first bearing pin 1232 and the first eccentric wheel 1231, and the other end is by hinged through the second bearing pin 1234 and the first eccentric tufting needle 121 of the first chute 1235.As shown in 2 figure, the first eccentric wheel 1231 forms slider-crank mechanism with first connecting rod 1233, in the time that the first motor drives the first eccentric wheel 1231 to rotate, the first eccentric wheel 1231 drives the first eccentric tufting needle 121 to reciprocatingly slide in the first chute 1235, thereby completes tufting work.
The second driving mechanism 125 in the present invention can be adopted in such a way, referring to Fig. 2 and in conjunction with Fig. 4, the second driving mechanism 125 comprises the second motor 1251, the first driving gear 1252 and the first driven gear 1253, motor is fixed on the first hoistable platform 15, the output shaft of motor is provided with on the first driving gear 1252, the first sleeves 122 and is arranged with first driven gear 1253 that can be driven by the first driving gear 1252.In the time that the second motor 1251 rotates, the first driving gear 1252 drives the first driven gear 1253 to rotate, thereby this first sleeve 122 is rotated, and the first eccentric tufting needle 121 can form arching trajectory, is convenient to form arc tufting profile true to nature.
As shown in fig. 1, First Line wheel 14 is fixed on the first hoistable platform 15.Further, this first Tufting machine also comprises and on the first distributor plate 13, the first distributor plates 13, is respectively arranged with the through wires hole passing for the line of each line wheel 4.
Following index map 1 Fig. 3 sets forth the structure of the second Tufting machine II, the second tufting gunlock 22 comprises the second sleeve 222 that offers centre bore, the second sleeve 222 has the 3rd end (upper end in figure) and the 4th end (bottom in figure), centre bore is provided with and can drives the center line bias with respect to centre bore along the needle point of the eccentric tufting needle 221 of the second eccentric tufting needle 221, the second of centre bore axially reciprocating by the 3rd driving mechanism 223 near the position of the 3rd end.All be wound in the second line wheel 24, the second lines wheel 24 lines that provide for the line of tufting and penetrated near the position of the 4th end by centre bore and join with the second eccentric tufting needle 221, so that when the second eccentric tufting needle 221 reciprocating motion, realize tufting.
Continue as shown in figures 1 and 3, there is the pattern of curved profile for ease of tufting, the second Tufting machine I1 of the present invention also comprises the second hoistable platform 25, the second bearing 224 and 4 wheel driven actuation mechanism 225, the second hoistable platform 25 and the second frame are slidably connected and can are driven along the short transverse of the second frame and be moved back and forth by lifting drive, this being slidably connected can be realized by slide rail (not indicating in figure) is set in the second frame, arranges the pulley (not indicating in figure) that can slide along this slide rail on the second hoistable platform 25.The second bearing 224 is set on the second sleeve 222, and the inner ring of the second bearing 224 and the second sleeve 222 form interference fit, and the outer ring of the second bearing 224 is fixed on the second hoistable platform 25, and the second sleeve 222 is driven and rotated by 4 wheel driven actuation mechanism 225.
The 3rd driving mechanism 223 in the present invention can be adopted in such a way, the 3rd driving mechanism 223 comprises the 3rd motor (not indicating in figure), the second eccentric wheel 2231 and second connecting rod 2233, the second eccentric wheel 2231 is driven and is rotated by the second motor, the second sleeve 222 offers the second chute 2235 along its length, second connecting rod 2233 one end are hinged by the 3rd bearing pin 2232 and the second eccentric wheel 2231, and the other end is by hinged through the 4th bearing pin 2234 and the second eccentric tufting needle 221 of the second chute 2235.As shown in 3 figure, the second eccentric wheel 2231 forms slider-crank mechanism with second connecting rod 2233, in the time that the 3rd motor drives the second eccentric wheel 2231 to rotate, the second eccentric wheel 2231 drives the second eccentric tufting needle 221 to reciprocatingly slide in the second chute 2235, thereby completes tufting work.
4 wheel driven actuation mechanism 225 in the present invention can be adopted in such a way, referring to Fig. 3 and in conjunction with Fig. 5,4 wheel driven actuation mechanism 225 comprises the 4th motor 2251, the second driving gear 2252 and the second driven gear 2253, motor is fixed on the second hoistable platform 25, the output shaft of motor is provided with on the second driving gear 2252, the second sleeves 222 and is arranged with second driven gear 2253 that can be driven by the second driving gear 2252.In the time that the 4th motor 2251 rotates, the second driving gear 2252 drives the second driven gear 2253 to rotate, thereby this second sleeve 222 is rotated, and the second eccentric tufting needle 221 can form arching trajectory, is convenient to form arc tufting profile true to nature.
As shown in fig. 1, the second line wheel 24 is fixed on the second hoistable platform 25.Further, this second Tufting machine also comprises and on the second distributor plate 23, the second distributor plates 23, is respectively arranged with the through wires hole passing for the line of each line wheel 4.
In the present embodiment, described the first Tufting machine I, the second Tufting machine II are by computer control, and by the set program of computer, same rail two-shipper tufted carpet weaving machine of the present invention has been realized two tufted carpet machines and printed simultaneously, has improved operating efficiency, has saved place.Making when tufted carpet, the first tufting and I and the second Tufting machine II be respectively from two ends to intermediate fabrication tufting, or make to both sides from centre simultaneously, thereby by seen working time half, improved operating efficiency.
Other embodiments, the present invention can also following mode implement, the first tufting and 1 and second tufting and II towards the opposite respectively, work towards first frame P1 and the second frame P2 that stretches tight that stretches tight respectively simultaneously, further improved operating efficiency.The length of present embodiment middle orbit 3 respectively has more the position of at least one fuselage in the both sides of the frame P that stretches tight in addition, and when for a use, wherein a Tufting machine is worked, parking of another Tufting machine, avoids blocking up of track.
Above, be only schematic description of the present invention, it will be recognized by those skilled in the art that and do not departing from the basis of operation principle of the present invention, can make multiple improvement to the present invention, this all belongs to protection scope of the present invention.
Claims (10)
1. with a rail two-shipper tufted carpet weaving machine, it is characterized in that, comprise the first Tufting machine, the second Tufting machine and track, described the first Tufting machine, the second Tufting machine are configured on common track and can slide along track.
2. same rail two-shipper tufted carpet weaving machine as claimed in claim 1, is characterized in that, described the first Tufting machine comprises: the first frame, the first lifting drive, the first tufting gunlock and the First Line wheel for described the first tufting gunlock confession line; Wherein, described the first tufting gunlock comprises the first sleeve that offers the first centre bore, described the first sleeve has first end and the second end, and described the first centre bore is provided with and can drives the first eccentric tufting needle along described centre bore axially reciprocating by the first driving mechanism near the position of described first end; Described First Line the line providing is provided and is penetrated near the position of described the second end by described the first centre bore and join with described the first eccentric tufting needle; Described the first Tufting machine, also comprise the first hoistable platform, clutch shaft bearing and the second driving mechanism, described the first hoistable platform and described the first frame are slidably connected and can are driven and be moved back and forth along the short transverse of described the first frame by described the first lifting drive, described clutch shaft bearing is set on described sleeve, the outer ring of described clutch shaft bearing is fixed on described the first hoistable platform, and described the first sleeve is driven and rotated by described the second driving mechanism.
3. same rail two-shipper tufted carpet weaving machine as claimed in claim 1, is characterized in that, described the second Tufting machine comprises: the second frame, the second lifting drive, the second tufting gunlock and the second line wheel for described the second tufting gunlock confession line; Wherein, described the second tufting gunlock comprises the second sleeve that offers the second centre bore, described the second sleeve has the 3rd end and the 4th end, and described the second centre bore is provided with and can drives the second eccentric tufting needle along described centre bore axially reciprocating by the 3rd driving mechanism near the position of described the 3rd end; Described the second line the line providing is provided and is penetrated near the position of described the 4th end by described the second centre bore and join with described the second eccentric tufting needle; Described the second Tufting machine, also comprise the second hoistable platform, the second bearing and 4 wheel driven actuation mechanism, described the second hoistable platform and described the second frame are slidably connected and can are driven and be moved back and forth along the short transverse of described the second frame by described the second lifting drive, described the second bearing holder (housing, cover) is loaded on described the second sleeve, the outer ring of described the second bearing is fixed on described the second hoistable platform, and described the second sleeve is driven and rotated by described 4 wheel driven actuation mechanism.
4. same rail two-shipper tufted carpet weaving machine as claimed in claim 2, it is characterized in that, described the first driving mechanism comprises the first motor, the first eccentric wheel and first connecting rod, described the first eccentric wheel is driven and is rotated by described the first motor, described the first sleeve offers the first chute along its length, described connecting rod one end is hinged by the first bearing pin and described the first eccentric wheel, and the other end is by hinged through the second bearing pin and the described first eccentric tufting needle of described the first chute.
5. same rail two-shipper tufted carpet weaving machine as claimed in claim 3, it is characterized in that, described the 3rd driving mechanism comprises the 3rd motor, the second eccentric wheel and second connecting rod, described the second eccentric wheel is driven and is rotated by described the 3rd motor, described the second sleeve offers the second chute along its length, described connecting rod one end is hinged by the 3rd bearing pin and described the second eccentric wheel, and the other end is by hinged through the 4th bearing pin and the described second eccentric tufting needle of described the second chute.
6. same rail two-shipper tufted carpet weaving machine as claimed in claim 2, it is characterized in that, described the second driving mechanism comprises the second motor, the first driving gear and the first driven gear, described the second motor is fixed on described the first hoistable platform, the output shaft of described the second motor is provided with described the first driving gear, is arranged with first driven gear that can be driven by described the first driving gear on described the first sleeve.
7. same rail two-shipper tufted carpet weaving machine as claimed in claim 3, it is characterized in that, described 4 wheel driven actuation mechanism comprises the 4th motor, the second driving gear and the second driven gear, described the 4th motor is fixed on described hot hoistable platform, the output shaft of described the 4th motor is provided with described the second driving gear, is arranged with second driven gear that can be driven by described the second driving gear on described the second sleeve.
8. same rail two-shipper tufted carpet weaving machine as claimed in claim 3, is characterized in that, described the first Tufting machine, the second Tufting machine are by computer control.
9. same rail two-shipper tufted carpet weaving machine as claimed in claim 1, is characterized in that, described the first Tufting machine and described the second Tufting machine are jointly towards the same frame that stretches tight.
10. same rail two-shipper tufted carpet weaving machine as claimed in claim 1, is characterized in that, described the first Tufting machine and described the second Tufting machine towards the opposite, respectively towards the corresponding frame that stretches tight.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410238573.8A CN103981653B (en) | 2014-05-30 | 2014-05-30 | A kind of with rail two-shipper tufted carpet weaving machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410238573.8A CN103981653B (en) | 2014-05-30 | 2014-05-30 | A kind of with rail two-shipper tufted carpet weaving machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN103981653A true CN103981653A (en) | 2014-08-13 |
| CN103981653B CN103981653B (en) | 2016-05-11 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410238573.8A Expired - Fee Related CN103981653B (en) | 2014-05-30 | 2014-05-30 | A kind of with rail two-shipper tufted carpet weaving machine |
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| CN (1) | CN103981653B (en) |
Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3529560A (en) * | 1969-01-09 | 1970-09-22 | Wilbur Jackson | Automatic stop motion for carpet tufting machines |
| US3596617A (en) * | 1969-04-03 | 1971-08-03 | Singer Co | Split gauge tufting machine |
| US3650228A (en) * | 1967-01-12 | 1972-03-21 | Dc One Ltd | Tufting machines |
| GB1431404A (en) * | 1973-05-03 | 1976-04-07 | Singer Co | Adjustable stroke mechanism in tufting machines |
| DE2834723A1 (en) * | 1977-08-17 | 1979-03-01 | Pickering Edgar Ltd | Tufting machine with pattern selector - has needle bar displaced transversely in horizontal plane when in upper position by inching motor to provide pattern |
| US4665845A (en) * | 1985-09-30 | 1987-05-19 | Card-Monroe Corporation | High speed tufting machine |
| US6228460B1 (en) * | 1993-06-01 | 2001-05-08 | Interface, Inc. | Tufted articles and related processes |
| CN101148811A (en) * | 2007-08-13 | 2008-03-26 | 刘峰 | Method for manufacturing jacquard gun lunge tufting products and spinning machine thereof |
-
2014
- 2014-05-30 CN CN201410238573.8A patent/CN103981653B/en not_active Expired - Fee Related
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3650228A (en) * | 1967-01-12 | 1972-03-21 | Dc One Ltd | Tufting machines |
| US3529560A (en) * | 1969-01-09 | 1970-09-22 | Wilbur Jackson | Automatic stop motion for carpet tufting machines |
| US3596617A (en) * | 1969-04-03 | 1971-08-03 | Singer Co | Split gauge tufting machine |
| GB1431404A (en) * | 1973-05-03 | 1976-04-07 | Singer Co | Adjustable stroke mechanism in tufting machines |
| DE2834723A1 (en) * | 1977-08-17 | 1979-03-01 | Pickering Edgar Ltd | Tufting machine with pattern selector - has needle bar displaced transversely in horizontal plane when in upper position by inching motor to provide pattern |
| US4665845A (en) * | 1985-09-30 | 1987-05-19 | Card-Monroe Corporation | High speed tufting machine |
| US6228460B1 (en) * | 1993-06-01 | 2001-05-08 | Interface, Inc. | Tufted articles and related processes |
| CN101148811A (en) * | 2007-08-13 | 2008-03-26 | 刘峰 | Method for manufacturing jacquard gun lunge tufting products and spinning machine thereof |
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| Publication number | Publication date |
|---|---|
| CN103981653B (en) | 2016-05-11 |
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Address after: 200082 No. 988, Pingliang Road, Shanghai, Yangpu District Patentee after: SHANGHAI TEXTILE RESEARCH INSTITUTE CO.,LTD. Address before: 200082 No. 988, Pingliang Road, Shanghai, Yangpu District Patentee before: Shanghai Textile Research Institute |
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| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20160511 |