CN104032499B - Can make the tufted carpet machine of circumference rotation - Google Patents

Can make the tufted carpet machine of circumference rotation Download PDF

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Publication number
CN104032499B
CN104032499B CN201410240300.7A CN201410240300A CN104032499B CN 104032499 B CN104032499 B CN 104032499B CN 201410240300 A CN201410240300 A CN 201410240300A CN 104032499 B CN104032499 B CN 104032499B
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China
Prior art keywords
tufting
tufted carpet
gunlock
sleeve
driving mechanism
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Expired - Fee Related
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CN201410240300.7A
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Chinese (zh)
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CN104032499A (en
Inventor
金天痕
杜轩华
倪重光
王伟君
栾承勇
干耀庭
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Shanghai Textile Research Institute Co ltd
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Shanghai Textile Research Institute
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Abstract

The invention discloses a kind of tufted carpet machine of doing circumference rotation, comprise frame, lifting drive, tufting gunlock and take turns for described tufting gunlock supplies the line of line, described tufting gunlock comprises the sleeve that offers centre bore, and described centre bore is provided with and can drives the eccentric tufting needle along described centre bore axially reciprocating by the first driving mechanism near the position of described first end; Described tufting gunlock also comprises hoistable platform, bearing and the second driving mechanism, described hoistable platform and described frame are slidably connected and can are driven and be moved back and forth along the short transverse of described frame by described lifting drive, described bearing holder (housing, cover) is loaded on described sleeve, the outer ring of described bearing is fixed on described hoistable platform, and described sleeve is driven and rotated by described the second driving mechanism. Adopt the tufted carpet machine of doing circumference rotation of the present invention, can obtain tufting pattern attractive in appearance.

Description

Can make the tufted carpet machine of circumference rotation
Technical field
The process equipment field that the present invention relates to textile product, specifically, the present invention relates toTo a kind of tufted carpet machine of doing circumference rotation.
Background technology
Tufted carpet, refers on fabric base cloth with row's pin machinery synthetic tuft, formation loop pile or cut pileThe machine-made carpet of blanket face. Tufted carpet mainly comprises following technique: 1, material is prepared, by preheatingThe tacryl of sizing is woven into base cloth and the required various chemical fibre yarns of synthetic tuft; 2, plantSuede sizing, with row's pin machinery leader tape chemical fibre yarn whole row, height on tacryl base clothSpeed ground synthetic tuft forms neat and intensive loop pile or cut pile on blanket face; 3, be coated with at blanket back faceScrape synthetic latex or polyester-class adhesive, and base cloth and synthetic tuft are sticked into firmly entirety; 4, afterFinishing technique, comprises with the smooth blanket face of loop cutting machine, blanket face stamp, blanket back and pastes butadiene-styrene rubber or poly-Foamed plastics backing or the gunny cloth backings such as ammonia ester, fluffy and finishing blanket face etc. with steam.
Tufted carpet machine is the equipment of realizing tufted carpet processing, and it comprises frame, in frame, establishesBe equipped with tufting gunlock, drive the tufting needle linear reciprocating motion in tufting gunlock by driving mechanism,Thereby complete tufting. This tufted carpet machine, tufting needle only can be realized linear reciprocating motion, whenSuch as, while needing tufting pattern (other patterns that contain curved profile such as flower), need tufting needleAcupuncture line by line, what form thus is dot chart, very ugly.
Summary of the invention
For addressing the above problem, the invention provides a kind of tufted carpet machine of doing circumference rotation,It can obtain tufting pattern attractive in appearance.
For achieving the above object, the tufted carpet machine of doing circumference rotation of the present invention, comprises machineFrame, lifting drive, tufting gunlock and be the described tufting gunlock line wheel for line, described inTufting gunlock comprises the sleeve that offers centre bore, and described sleeve has first end and secondEnd, described centre bore is provided with and can passes through the first driving machine near the position of described first endStructure drives the eccentric tufting needle along described centre bore axially reciprocating; Described line is provided by the line providingPenetrated near the position of described the second end by described centre bore and with described eccentric tufting needle phaseConnect, wherein, described tufting gunlock also comprises hoistable platform, bearing and the second driving mechanism,Described hoistable platform and described frame are slidably connected and can drive edge by described lifting driveThe short transverse of described frame moves back and forth, and described bearing holder (housing, cover) is loaded on described sleeve, described axleThe outer ring of holding is fixed on described hoistable platform, and described sleeve drives by described the second driving mechanismMoving rotation.
Preferably, described the first driving mechanism comprises the first motor, eccentric wheel and connecting rod, instituteState eccentric wheel and driven and rotated by described the first motor, described sleeve offers along its lengthChute, described connecting rod one end is hinged by the first bearing pin and described eccentric wheel, and the other end is by wearingThe second bearing pin and the described eccentric tufting needle of crossing described chute are hinged.
Preferably, described the second driving mechanism comprises the second motor, driving gear and driven toothWheel, described the second motor is fixed on described hoistable platform, and the output shaft of described the second motor is establishedBe equipped with described driving gear, on described sleeve, be arranged with can be driven by described driving gear drivenGear.
Preferably, described line wheel is fixed on described hoistable platform.
Preferably, described line wheel quantity is four.
Preferably, the described tufted carpet machine of doing circumference rotation also comprises distributor plate, described pointOn line plate, be respectively arranged with the through wires hole passing for the line of each described line wheel.
The tufted carpet machine of doing circumference rotation of the present invention, form can do circumference rotation bunchThe bush outer sleeve of based carpet machine is established bearing, and bearing outer ring is fixed on hoistable platform. When needs bunchSuede during with the pattern of curved profile, starts the second driving mechanism, the second driving mechanism actuating sleeveCylinder rotates, and now eccentric tufting needle circles, and can go out high-quality, high true to nature by tuftingArc patterns. Adopt this tufted carpet machine of doing circumference rotation of the present invention, it can be realShow Multidirectional-moving, thereby meet the pattern quality requirement of high-end carpet.
Brief description of the drawings
Fig. 1 is the structural representation of the tufted carpet machine of doing circumference rotation of the present invention;
Fig. 2 is the structural representation of tufting gunlock and line wheel, and it is for overlooking expression;
Fig. 3 is the schematic diagram of driving gear and driven gear in Fig. 2;
The effect of the tufted carpet that Fig. 4 is processed to form for employing tufted carpet machine of the present invention is shoneSheet.
Detailed description of the invention
Below, by reference to the accompanying drawings, structure of the present invention and operation principle etc. are done furtherBright.
The present invention's the tufted carpet machine that can do circumference rotation, for realizing the processing of tufted carpet,Especially such as, with the processing of the tufted carpet of curved profile pattern (flower, leaf etc.).As shown in Figure 4, its tufted carpet being processed to form for employing tufted carpet machine of the present inventionPhoto in kind, the wherein tufted carpet pattern for being processed to form of black, it is positioned at and stretches tight on frame.
Referring to Fig. 1, the tufted carpet machine of doing circumference rotation of the present invention, comprises frame 1, risesFall drive unit (not indicating in figure), tufting gunlock 2 and take turns for tufting gunlock 2 supplies the line of line4, can realize tufting gunlock 2 moving back and forth along frame 1 short transverse by lifting drive.Due to this part and of the prior art basically identical, therefore no longer launch.
Referring to Fig. 2, tufting gunlock 2 comprises the sleeve 22 that offers centre bore, and sleeve 22 hasFirst end (right-hand end in figure) and the second end (left end in figure), centre bore leans onThe position of nearly first end is provided with and can is driven along centre hole axis and be yearned for by the first driving mechanism 23The eccentric tufting needle 21 of reciprocating cutter, the needle point of eccentric tufting needle 21 is with respect to the center line of centre boreEccentric. All be wound in line wheel 4 for the line of tufting, line wheel 4 lines that provide are leaned on by centre boreThe position of nearly the second end penetrates and joins with eccentric tufting needle 21, so that eccentric tufting needle 21When reciprocating motion, realize tufting.
Continue as shown in Figure 2, there is the pattern of curved profile for ease of tufting, of the present invention bunchSuede gunlock also comprises hoistable platform 5, bearing 24 and the second driving mechanism 25, hoistable platform 5Be slidably connected with frame 1 and can drive along the short transverse of frame 1 past by lifting driveMultiple mobile, this being slidably connected can be by slide rail (not indicating in figure) is set in frame 1,The pulley (not indicating in figure) that can slide along this slide rail is set on hoistable platform 5 to be realized.Bearing 24 is set on sleeve 22, and the inner ring of bearing 24 and sleeve 22 form interference fit,The outer ring of bearing 24 is fixed on hoistable platform 5, and sleeve 22 drives by the second driving mechanism 25Moving rotation.
The first driving mechanism 23 in the present invention can be adopted in such a way, the first driving mechanism23 comprise the first motor (not indicating in figure), eccentric wheel 231 and connecting rod 233, eccentric wheel 231Driven and rotated by the first motor, sleeve 22 offers chute 235, connecting rod along its length233 one end are hinged with eccentric wheel 231 by the first bearing pin 232, and the other end passes through through chuteThe second bearing pin 234 of 235 is hinged with eccentric tufting needle 21. As shown in FIG., eccentric wheel 231Form slider-crank mechanism with connecting rod 233, in the time that the first motor drives eccentric wheel 231 to rotate,Eccentric wheel 231 drives eccentric tufting needle 21 to reciprocatingly slide in chute 235, thereby completes tuftingWork.
The second driving mechanism 25 in the present invention can be adopted in such a way, referring to Fig. 2 knotClose Fig. 3, the second driving mechanism 25 comprises the second motor 251, driving gear 252 and drivenGear 253, motor is fixed on hoistable platform 5, and the output shaft of motor is provided with driving gear252, on sleeve 22, be arranged with the driven gear 253 that can be driven by driving gear 252. When secondWhen motor 251 rotates, driving gear 252 drives driven gear 253 to rotate, thereby makes thisSleeve 22 rotates, and eccentric tufting needle 21 can form arching trajectory, is convenient to form arc true to natureShape tufting profile.
As shown in Figure 2, line wheel 4 is fixed on hoistable platform 5. As preferably, line wheel 4Quantity is four. Further, this tufted carpet machine that can do circumference rotation also comprises distributor plate 3,On distributor plate 3, be respectively arranged with the through wires hole passing for the line of each line wheel 4.
The tufted carpet machine of doing circumference rotation of the present invention, when needs tufting is with curved profilePattern time, start the second driving mechanism 25, the second driving mechanism 25 drive sleeve 22 rotate,Now eccentric tufting needle 21 circles, and can go out high-quality, high arc figure true to nature by tuftingCase.
Above, be only schematic description of the present invention, it will be recognized by those skilled in the art thatDo not depart from the basis of operation principle of the present invention, can make multiple improvement to the present invention, thisAll belong to protection scope of the present invention.

Claims (4)

1. can make a tufted carpet machine for circumference rotation, comprise frame, lifting drive,Tufting gunlock and be the described tufting gunlock line wheel for line, described tufting gunlock comprises and offeringThe sleeve of centre bore, described sleeve has first end and the second end, and described centre bore leans onThe position of nearly described first end is provided with and can drives along described centre bore by the first driving mechanismThe eccentric tufting needle of axially reciprocating; Described line take turns the line providing by described centre bore near instituteThe position of stating the second end penetrates and joins with described eccentric tufting needle, it is characterized in that, described inTufting gunlock also comprises hoistable platform, bearing and the second driving mechanism, described hoistable platform withDescribed frame is slidably connected and can drives the height along described frame by described lifting driveDirection moves back and forth, and described bearing holder (housing, cover) is loaded on described sleeve, and the outer ring of described bearing is fixed onOn described hoistable platform, described sleeve is driven and is rotated by described the second driving mechanism.
2. the tufted carpet machine of doing circumference rotation as claimed in claim 1, is characterized in that,Described the first driving mechanism comprises the first motor, eccentric wheel and connecting rod, and described eccentric wheel passes throughDescribed the first motor drives and rotates, and described sleeve offers chute along its length, described companyBar one end is hinged by the first bearing pin and described eccentric wheel, and the other end passes through through described chuteThe second bearing pin and described eccentric tufting needle are hinged.
3. the tufted carpet machine of doing circumference rotation as claimed in claim 1, is characterized in that,Described the second driving mechanism comprises the second motor, driving gear and driven gear, described secondMotor is fixed on described hoistable platform, and the output shaft of described the second motor is provided with described activeGear, is arranged with the driven gear that can be driven by described driving gear on described sleeve.
4. the tufted carpet machine of doing circumference rotation as claimed in claim 1, is characterized in that,The described tufted carpet machine of doing circumference rotation also comprises distributor plate, on described distributor plate, establishes respectivelyBe equipped with the through wires hole passing for the line of each described line wheel.
CN201410240300.7A 2014-05-30 2014-05-30 Can make the tufted carpet machine of circumference rotation Expired - Fee Related CN104032499B (en)

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CN201410240300.7A CN104032499B (en) 2014-05-30 2014-05-30 Can make the tufted carpet machine of circumference rotation

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CN104032499B true CN104032499B (en) 2016-05-11

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Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107653591A (en) * 2017-11-14 2018-02-02 常州武鼎地毯机械有限公司 Dynamic balancing high-speed main spindle device and the rug-overtufting machine with the main shaft device
US20220403576A1 (en) * 2019-11-22 2022-12-22 Robert Gabor Pongrass Tufting system
CN111705448A (en) * 2020-06-30 2020-09-25 阳信瑞鑫集团有限公司 Pneumatic multifunctional carpet tufting gun for intelligent gun-tufted carpet robot

Family Cites Families (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB1188551A (en) * 1967-01-12 1970-04-22 D C One Ltd Improvements in or relating to tufting machines
US3529560A (en) * 1969-01-09 1970-09-22 Wilbur Jackson Automatic stop motion for carpet tufting machines
US3596617A (en) * 1969-04-03 1971-08-03 Singer Co Split gauge tufting machine
US3670672A (en) * 1969-06-25 1972-06-20 Spanel Abram Nathaniel Tufting machines for manufacture of tufted fabrics, tufted carpets, rugs, drapes, heavy fabrics, and the like
US3839972A (en) * 1973-05-03 1974-10-08 Singer Co Adjustable stroke mechanism for tufting machines
DE2834723A1 (en) * 1977-08-17 1979-03-01 Pickering Edgar Ltd Tufting machine with pattern selector - has needle bar displaced transversely in horizontal plane when in upper position by inching motor to provide pattern
US4665845A (en) * 1985-09-30 1987-05-19 Card-Monroe Corporation High speed tufting machine
GB8721071D0 (en) * 1987-09-08 1987-10-14 Cobble Blackburn Ltd Tufting machines
US6228460B1 (en) * 1993-06-01 2001-05-08 Interface, Inc. Tufted articles and related processes
CN101148811B (en) * 2007-08-13 2012-01-11 刘峰 Spinning machine for manufacturing jacquard gun lunge tufting products

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Address after: 200082 No. 988, Pingliang Road, Shanghai, Yangpu District

Patentee after: SHANGHAI TEXTILE RESEARCH INSTITUTE CO.,LTD.

Address before: 200082 No. 988, Pingliang Road, Shanghai, Yangpu District

Patentee before: Shanghai Textile Research Institute

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Granted publication date: 20160511

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