CN103980021B - Three-dimensional environmental protection fermentation system - Google Patents

Three-dimensional environmental protection fermentation system Download PDF

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Publication number
CN103980021B
CN103980021B CN201410192068.4A CN201410192068A CN103980021B CN 103980021 B CN103980021 B CN 103980021B CN 201410192068 A CN201410192068 A CN 201410192068A CN 103980021 B CN103980021 B CN 103980021B
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conveyer
environmental protection
fermentation system
dimensional environmental
breaker
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CN103980021A (en
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邓秀泉
胡国谊
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Guangxi Liyuanbao Technology Co Ltd
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Guangxi Liyuanbao Technology Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/40Bio-organic fraction processing; Production of fertilisers from the organic fraction of waste or refuse

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Abstract

The invention relates to a kind of three-dimensional environmental protection fermentation system, including the conveying unit transmitted for fermentation materials, charging gear, breaker, ventilation unit, exhaust gas cleaner, described conveying unit is provided with some groups, often group is spatially installed successively from low to high by some conveyer layerings and is formed, every layer is provided with some the conveyers connected that are in line, the conveyer of adjacent interlayer presents on the vertical plane and is crisscross arranged, every layer often organized is provided with breaker, it also includes material forming device, it is installed on above the feed end of top layer feeding conveyor, below charging gear.The three-dimensional environmental protection fermentation system of the present invention can increase substantially equipment fermentation efficiency.

Description

Three-dimensional environmental protection fermentation system
Technical field
The present invention relates to organic fertilizer fermentation apparatus field, particularly relate to a kind of three-dimensional environmental protection fermentation machine.
Background technology
Process and be processed into the ratio of organic fertilizer also in quick increase along with organic waste environmental protection treatment and manure resources are utilized pay attention to day by day, organic waste industrial fermentation by society.Organic waste process change becomes organic fertilizer, and its primary process procedure is that organic waste is carried out biodynamic aerobic fermentation, to realize the purpose of material Nutrient Transformation and dehydration and drying.Traditional zymotic Technology, generally adopts trough type fermentation or the bar buttress formula fermentation of plane open type, but these fermentation technologys all needs large-area fermentation plant, take substantial amounts of soil.Currently, society's land resource growing tension, government is difficult to provide substantial amounts of soil for the environmental protection fermentation process of organic waste to enterprise, and therefore the environmental protection treatment of organic waste and manure resourcesization utilize and receive serious restriction, will affect social enviroment protection and the development of resource circulation utilization cause.For solving this problem, the three-dimensional layout of people's innovation, the Zymolysis Equipment of multiple-layer stacked or fermentation system, " the multi-deck mesh-belt type solid fermentation apparatus of pipeline system production can be carried out " patent of invention of Qiu Junda as disclosed in 6 days July in 2005, " a kind of Cascade combination type solid state fermentation method and system thereof " patent of invention of Inst. of Oil Crops, Chinese Academy of Agriculture's Huang phoenix flood et al. disclosed in 24 days January in 2012, " Automatic environmental protection fermentation system of organic material " patent of invention of my company disclosed in June, 2013.Above technological innovation all adopts stereo multilayer to ferment, achieve increasing substantially of fermentation of organic wastes utilization of area rate, the trough type fermentation of plane open type or the problem that bar buttress formula fermentation occupied ground area is big can be solved from main know-why and direction very well, be the main flow direction of the equipment of organic waste fertilizer recycling fermentation in the future and fermentation technology technical development.
But finding in the industrial fermentation production practices of organic waste, three above inventive technique scheme all there is also comparatively significantly technological deficiency, mainly has three below aspect:
One is fermentation materials after entering fermentation system, and granule is too big, material is little with air contact surfaces, and material fermentation heats up slowly, and fermentation period is long.
Two is when material changes layer to the conveyer of low level from high-order conveyer, fermentation is formed the material of flocculent curd and is become batch (-type) bulk to fall, both caused lower floor's fermentation materials cloth seriously uneven, also the moisture in bulk material and heat is made not to obtain quickly scattering and disappearing fully, aerobic microbiological does not obtain the supply of sufficient fresh oxygen, or when breaker is installed, because fermentation falls into wherein with forming the material bulk of flocculent curd, easily cause breaker load discontinuity or moment is excessive, so that stuck equipment even causes plant machinery to damage, cannot be properly functioning, also material is made not obtain when changing layer normal fully broken, material also cannot realize heat radiation fully and transpiring moisture and supplement sufficient fresh oxygen to aerobic fermentation microorganism, material is made to continue to keep uniformly on next layer of conveyer, neatly, loose cloth, extend the material fermentation cycle, material fermentation is uneven and insufficient.
Three when being the foraminous conveyer top fermentation that material enters conveyer, it is impossible to automatically obtaining setting height, surfacing and the uniform bed of material, can cause that material fermentation is uneven, Maturity is inconsistent.
Above technological deficiency all seriously constrains the normal performance of three-dimensional Zymolysis Equipment or fermentation system fermentation technique performance so that it is fermentation period is short, turnover rate technical advantage high, that automaticity is high in fermentation place cannot embody.
Summary of the invention
It is an object of the invention to solve the technical deficiency that existing layer stacked multilayer fermentation system equipment exists, it is provided that a kind of three-dimensional environmental protection fermentation system increasing substantially equipment fermentation efficiency.
The object of the invention to solve the technical problems realizes by the following technical solutions.According to the three-dimensional environmental protection fermentation system that the present invention proposes, including the conveying unit transmitted for fermentation materials, charging gear, breaker, ventilation unit, exhaust gas cleaner, described conveying unit is provided with some groups, often group is spatially installed successively from low to high by some conveyer layerings and is formed, every layer is provided with some the conveyers connected that are in line, the conveyer of adjacent interlayer presents on the vertical plane and is crisscross arranged, every layer often organized is provided with breaker, it also includes material forming device, it is installed on above the feed end of top layer feeding conveyor, below charging gear.
The object of the invention to solve the technical problems also can be applied to the following technical measures to achieve further.
More preferably, aforesaid three-dimensional environmental protection fermentation system, wherein often organize in conveyer at least one of which and also include material precrushing device, be installed on below the discharge end of described conveyer, above breaker.
More preferably, aforesaid three-dimensional environmental protection fermentation system, wherein often organize and every layer of conveyer is fitted with material precrushing device.
More preferably, aforesaid three-dimensional environmental protection fermentation system, being provided with horizontal distribution device between wherein said material forming device and conveyer, between breaker and conveyer, this horizontal distribution device is can the contrary power spin axle of the two ends hand of spiral of condition height or comb plate, comb joint.
More preferably, aforesaid three-dimensional environmental protection fermentation system, wherein said material forming device is pulley type pair roller roll squeezer, vane type pair roller roll squeezer or belt roll machine, and material rolling is become lamellar thick for 1~40mm or strip.
More preferably, aforesaid three-dimensional environmental protection fermentation system, wherein said material precrushing device is made up of the broken roller of support, driving mechanism and dentation, and this driving mechanism and the broken roller of this dentation are fixedly mounted on this support, and this driving mechanism is in transmission connection with the broken roller of this dentation.
More preferably, aforesaid three-dimensional environmental protection fermentation system, wherein said driving mechanism is reducing motor or the driving roller of described conveyer.
More preferably, aforesaid three-dimensional environmental protection fermentation system, wherein said breaker is pulley type pair roller roll squeezer, vane type pair roller roll squeezer, chain-type disintegrating machine or hammer crusher or its arbitrarily both above combinations.
More preferably, aforesaid three-dimensional environmental protection fermentation system, wherein said exhaust gas cleaner is cleaner or deodorizing device or the combination both it, and this cleaner adopts filtering type dedusting or gravity type dedusting, and this deodorizing device adopts UV photodissociation oxidizing process or Ozonation deodorization.
More preferably, aforesaid three-dimensional environmental protection fermentation system, the conveyer belt of wherein said conveyer is polyester foraminous conveyer or PET spiral net conveyer belt, and width is 1000~6000mm.
By above technical scheme, the invention has the beneficial effects as follows:
1. design and installation material forming device innovatively, material before entering conveyer is rolled into flake or fine strip shape, both the degree of mixing of fermentation materials had been further increased, make simultaneously material bed in be formed uniformly a large amount of gap, the breathability of internal batch and the contact area of material and air are greatly improved, be conducive to inoculation and the Fast-propagation of aerobic microbiological, the high-temperature water vapor rapid evaporation enabling material to be rapidly heated and to be formed in the bed of material is gone out, increase substantially the fermentative microorganism inoculation speed at material fermentation initial stage, material temperature can be increased to more than 60 DEG C in 24 hours, both the speed can being enhanced about more than once, internal batch can be avoided again because lacking breathability, produce anaerobic fermentation and smelly, not only efficient but also clean.
2. design and installation material precrushing device innovatively, realize because of the precrushing of the material lumpd that ferments, material is made to fall lower floor's conveyor processes from upper strata, uniformly fall into layering breaker, agglomerating, in bulk material are crushed, make material better dispel the heat and transpiring moisture, realize fully puddling of material simultaneously, obtaining sufficient fresh oxygen, fermentation more fully, more uniformly, can shorten the fermentation period of half.
3. design and installation even distributor innovatively, can make material spread out after changing layer thickness is uniform, surface neat, be conducive to making whole bed of material uniform high-efficiency ferment.
Described above is only the general introduction of technical solution of the present invention, in order to better understand the technological means of the present invention, and can be practiced according to the content of description, and in order to the above and other purpose of the present invention, feature and advantage can be become apparent, below especially exemplified by preferred embodiment, and coordinate accompanying drawing, describe in detail as follows.
Accompanying drawing explanation
Fig. 1 is the structure schematic front view of the present invention three-dimensional environmental protection fermentation system one embodiment.
Fig. 2 is the structure schematic top plan view of the present invention three-dimensional environmental protection fermentation system one embodiment.
Fig. 3 is the structure left view schematic diagram of the present invention three-dimensional environmental protection fermentation system one embodiment.
Fig. 4 is the close-up schematic view in A portion in Fig. 2.
Fig. 5 is the close-up schematic view in B portion in Fig. 2.
Fig. 6 is the structure schematic front view of one embodiment of the invention material precrushing device and horizontal distribution device.
Fig. 7 is the structure schematic top plan view of one embodiment of the invention material precrushing device and horizontal distribution device.
Description of reference numerals is as follows: 1: conveying unit, 11: conveyer, 111: polyester foraminous conveyer, 112: driving roller, 113: guipure rib, 2: charging gear, 3: material forming device, 4: material precrushing device, 41: support, 42: driving mechanism, 43: dentation crushes roller, 431: mandrel, 5: breaker, 6: horizontal distribution device, 7: ventilation unit, 8: exhaust gas cleaner, 81: cleaner, 82: deodorizing device, 9: clinker conveyor machine, 10: fermenting cellar, 101: fermenting cellar air inlet.
Detailed description of the invention
For further setting forth that the present invention reaches technological means and effect that predetermined goal of the invention is taked, below in conjunction with accompanying drawing and preferred embodiment, to three-dimensional its detailed description of the invention of environmental protection fermentation system proposed according to the present invention, structure, feature and effect thereof, describe in detail as after.
Such as Fig. 1, Fig. 2, Fig. 3, Fig. 4, Fig. 5, Fig. 6, shown in Fig. 7, three-dimensional environmental protection fermentation system for one embodiment of the invention, main by conveying unit 1, charging gear 2, material forming device 3, material precrushing device 4, breaker 5, horizontal distribution device 6, ventilation unit 7, exhaust gas cleaner 8, clinker conveyor machine 9, fermenting cellar 10 is constituted, described conveying unit 1 is provided with 4 groups, often organize three-dimensional installation settings from bottom to top and have conveyer 11 8 layers described, every layer often organized arranges one conveyer 11 of installation, one material precrushing device 4 and a horizontal distribution device 6;What described conveyer 11 was installed and used is polyester foraminous conveyer 111, the size according to treating capacity, and described polyester foraminous conveyer 111 width selects to determine between 1000~6000, and conveyer can also use PET spiral net conveyer belt;Described material forming device 3 is installed on above the feed end of the conveyer 11 starting charging being positioned at a high position, the lower section of charging gear 2, and described material precrushing device 4 is installed on the top of the discharge end of conveyer 11, breaker 5;In order to make fermentation materials uniformly, fitly paved by middle part after material forming device 2 molding, breaker 5 are broken conveyer 11 polyester foraminous conveyer 111 on, described material forming device 2 rear, conveyer 11 polyester foraminous conveyer 111 above and breaker 5 and conveyer 11 between horizontal distribution device 6 is installed;In order to meet the horizontal cloth of the different-thickness bed of material, described horizontal distribution device 6 is the comb plate, comb joint of scalable vertical height, it is also possible to be the power spin axle that the two ends hand of spiral is contrary.In order to make material after material forming device 3 molding and do not scatter out outside polyester foraminous conveyer 111 when falling the polyester foraminous conveyer 111 of conveyer 11 after breaker 5 is broken, below described material forming device 3 and breaker 5, above polyester foraminous conveyer 111 left and right sides and rear end, it is respectively mounted guipure rib 113.It is internal that described conveying unit 1, charging gear 2, material forming device 3, material precrushing device 4, breaker 5, horizontal distribution device 6, ventilation unit 7, exhaust gas cleaner 8, clinker conveyor machine 9 are mounted on fermenting cellar 10.
Described material forming device 3 is pulley type pair roller roll squeezer, and the difference according to handled material variety and physical behavior also can adopt vane type pair roller roll squeezer or belt roll machine;Material roll-in is become advantageously in the lamellar of fermentation or strip by described material forming device 3, and the roll-in gap of above-mentioned rolling equipment can be adjusted, to obtain lamellar or the strip-shaped materials being more suitable for thickness and size.
Described material precrushing device 4 is main to be made up of the broken roller 43 of support 41, driving mechanism 42 and dentation, driving mechanism 42 is fixedly connected in the frame of conveyer 11 by support 41, the broken roller 42 of dentation is fixedly connected on support 41 by bearing block, and the mandrel 431 of the broken roller 43 of dentation is in transmission connection with driving mechanism 42;Described driving mechanism 42 be can the variable frequency reducer motor of stepless speed regulation, in order to reduce manufacturing cost, driving mechanism 42 can also is that the driving roller 112 of conveyer 11;Difference for the difference according to material variety and fermentation period, obtain more desirably precrushing effect, described driving mechanism 42 and the broken roller 43 fixed position scalable on support 41 of dentation, to realize the adjustment of the broken roller 43 of dentation and conveyer 11 relative position, thus regulating the depth of broken roller 43 broken material of dentation and the size of material block;The rotation direction of the broken roller 43 of described dentation is contrary with the rotation direction of conveyer 11.
Difference according to the physicochemical character being in different fermentations material in period, described conveyer 11 breaker 5 1~6 layer mounted below from top to bottom is vane type pair roller roll squeezer, and breaker 5 7~8 layers mounted below is chain-type disintegrating machine;Above-mentioned breaker 5 1~6 layer mounted below can also is that pulley type pair roller roll squeezer with groove on roller, and breaker 5 7~8 layers mounted below can also is that hammer crusher.
Cleaning in order to realize sweat produces, avoid generation dust and foul smell that environment is caused secondary pollution, described fermenting cellar 10 top is provided with ventilation unit 7 and exhaust gas cleaner 8, ventilation unit 7 is connected to exhaust gas cleaner 8 rear end by airduct, and exhaust gas cleaner 8 is connected with fermenting cellar 10 by airduct;Described ventilation unit 7 is adjustable speed centrifugal blower;Exhaust gas cleaner 8 is made up of cleaner 81 and deodorizing device 82, and cleaner 81 is installed on the rear end of deodorizing device 82, and cleaner 81 is connected with fermenting cellar 10 by airduct;In order to reduce device fabrication cost, if fermentation process bean cake, the odorless material such as cassava starch dregs, can an installation cleaner 81 and deodorizing device 82 is not installed;Described cleaner 81 adopts filtering type dedusting, is cloth bag pulse dust collector, if fermentation is the material that granule is bigger, described cleaner 81 may be used without gravity type dedusting, is cyclone dust extractor;Described deodorizing device 82 adopts UV photodissociation oxidizing process deodorization, it is also possible to adopt Ozonation deodorization.
In above example, conveyer component is 4 groups, often group 8 layers, every layer of conveyer, but is not limited to this, and conveying unit can arrange 1~30 group, and often group arranges 2~25 layers, installs 1~10 conveyer for every layer;Material precrushing device, horizontal distribution device quantity be 32, every layer namely often organized all has installation;But, it should be noted that, material precrushing device, horizontal distribution device quantity be not limited thereto, can be such as that whole conveying unit only installs a precrushing device and a horizontal distribution device, can also be that at least one of which often organized is provided with precrushing device and horizontal distribution device, it is most preferred that every layer often organized is respectively mounted precrushing device and horizontal distribution device.
The operation logic of the three-dimensional environmental protection fermentation system of this embodiment of the invention and operation main process are as follows:
Such as Fig. 1, Fig. 2, Fig. 3, Fig. 4, Fig. 5, Fig. 6, embodiment shown in Fig. 7, start three-dimensional environment-friendly automatic fermentation system, it is positioned at the material forming device 3 above conveyer 11 feed end of top layer through charging gear 2 input by needing the organic materials carrying out dynamic aerobic fermentation, material is fallen on the polyester foraminous conveyer 111 of the conveyer 11 being disposed below after material forming device 3 is rolled into flake, the conveyer 11 being positioned at top layer starts, regulate its speed of service simultaneously, conveyer 11 is made to run to the right on one side, material is while the horizontal distribution device 6 falling and being installed in above polyester foraminous conveyer 111 from material forming device 3 is paved to the both sides of polyester foraminous conveyer 111 by centre, the height regulated according to horizontal distribution device 6 is just paved with the guipure rib 113 at polyester foraminous conveyer 111 edge to conveyer 11.
When the work surface of the polyester foraminous conveyer 111 of the conveyer 11 of 4 groups of conveying unit 1 tops is all paved with, stop the conveyer 11 of charging gear 2, material forming device 2 and top layer successively.Start the ventilation unit 7 and the exhaust gas cleaner 8 that are positioned at fermenting cellar 10 top, certain negative pressure is formed in the effect bottom fermentation room 10 of ventilation unit 7, fresh air enters from the fermenting cellar air inlet 101 bottom fermenting cellar 10, the tail gas that organic materials fermentation comes out flows up and is pumped into exhaust gas cleaner 8 by unified, discharge through ventilation unit 7 after UV light oxygen purifies and removes stink, be prevented effectively from the generation of secondary pollution.Described exhaust gas cleaner 8 and ventilation unit 7 have material to maintain a normally open when fermentation in fermenting cellar 10, it is possible to look the concrete condition discontinuity such as material variety, how many, yeastiness and open.
If technology set the fermentation period of fermented organic material as 8 days, every day, needs were once lowered the temperature, crush and puddle and oxygen supply, then when the organic materials fermentation time on top conveyer 11 reaches one, start charging gear 2 successively, material forming device 3, precrushing device 4, breaker 5, top conveyer 11, second layer conveyer 11, be in top layer conveyer 11 polyester foraminous conveyer 111 on fermented organic material carried to the right, breaker 5 is fallen into after being become fritter by precrushing device 4 precrushing, uniformly fall on the polyester foraminous conveyer 111 of the second layer conveyer 11 run to the left after being fractured into little granule and cooling down, and simultaneously fresh organic materials inputs material forming device 3 from charging gear 2, the input of the conveyer 11 of top layer is fallen into after being rolled into lamellar, when the fermentation materials on the polyester foraminous conveyer 111 of top layer conveyer 11 is completely transported to second layer conveyer 11, fresh organic materials also just fills up the work surface of the polyester foraminous conveyer 111 of top layer conveyer 11, then front end all devices is stopped successively.Operate by said procedure, during to the 9th day, it is in the organic materials fermenting-ripening on the conveyer 11 of the 8th layer, the all devices of startup system, fresh organic materials falls into the conveyer 11 of top layer through charging gear 2, material forming device 3, fermented organic material from top to bottom successively falls into next layer of conveyer 11, and the organic materials on the 8th layer of conveyer 11 is then transported on clinker conveyor machine 8 and is transferred out by it.So circulation, it is achieved fresh material automatic feed, fermentation materials automatic pulverizing is puddled, oxygen supply, cooling, grog exports automatically, the fully automatic environmental-friendly fermentation of fermentation overall process tail gas clean-up.
The above, it it is only presently preferred embodiments of the present invention, not the present invention is done any pro forma restriction, although the present invention is disclosed above with preferred embodiment, but it is not limited to the present invention, any those skilled in the art, without departing within the scope of technical solution of the present invention, when the technology contents of available the disclosure above makes a little change or is modified to the Equivalent embodiments of equivalent variations, in every case it is the content without departing from technical solution of the present invention, according to any simple modification that above example is made by the technical spirit of the present invention, equivalent variations and modification, all still fall within the scope of technical solution of the present invention.

Claims (12)

1. a three-dimensional environmental protection fermentation system, including the conveying unit transmitted for fermentation materials, charging gear, breaker, ventilation unit, exhaust gas cleaner, described conveying unit is provided with some groups, often group is spatially installed successively from low to high by some conveyer layerings and is formed, every layer is provided with some the conveyers connected that are in line, the conveyer of adjacent interlayer presents on the vertical plane and is crisscross arranged, and every layer often organized is provided with breaker, it is characterised in that:
Also include material forming device, be installed on above the feed end of top layer feeding conveyor, below charging gear;Described material forming device is for by the lamellar that material forming is 1~40mm thickness before the described conveyer of entrance or strip.
2. three-dimensional environmental protection fermentation system as claimed in claim 1, it is characterised in that also include material precrushing device in described conveying unit at least one of which, be installed on below the discharge end of described conveyer, above breaker.
3. three-dimensional environmental protection fermentation system as claimed in claim 2, it is characterised in that often organize and be fitted with material precrushing device on every layer of conveyer.
4. the three-dimensional environmental protection fermentation system as described in claims 1 to 3 any claim, it is characterized in that between described material forming device and conveyer and/or be provided with horizontal distribution device between at least one breaker and conveyer, this horizontal distribution device is to regulate the contrary power spin axle of the two ends hand of spiral of vertical height or comb plate, comb joint.
5. three-dimensional environmental protection fermentation system as claimed in claim 4, it is characterised in that be provided with horizontal distribution device between described material forming device and conveyer and between whole described breaker and conveyer.
6. three-dimensional environmental protection fermentation system as claimed in claim 1, it is characterised in that described material forming device is pulley type pair roller roll squeezer, vane type pair roller roll squeezer or belt roll machine, becomes lamellar thick for 1~40mm or strip by material rolling.
7. three-dimensional environmental protection fermentation system as claimed in claim 3, it is characterized in that described material precrushing device is made up of the broken roller of support, driving mechanism and dentation, this driving mechanism and the broken roller of this dentation are fixedly mounted on this support, and this driving mechanism is in transmission connection with the broken roller of this dentation.
8. three-dimensional environmental protection fermentation system as claimed in claim 7, it is characterised in that described driving mechanism is reducing motor or the driving roller of described conveyer.
9. three-dimensional environmental protection fermentation system as claimed in claim 1, it is characterised in that described breaker is pulley type pair roller roll squeezer, vane type pair roller roll squeezer, chain-type disintegrating machine or hammer crusher or its arbitrarily both above combinations.
10. three-dimensional environmental protection fermentation system as claimed in claim 1, it is characterized in that described exhaust gas cleaner is cleaner or deodorizing device or the combination both it, this cleaner adopts filtering type dedusting or gravity type dedusting, and this deodorizing device adopts UV photodissociation oxidizing process or Ozonation deodorization.
11. three-dimensional environmental protection fermentation system as claimed in claim 1, it is characterised in that the conveyer belt of described conveyer is polyester foraminous conveyer or PET spiral net conveyer belt, and width is 1000~6000mm.
12. three-dimensional environmental protection fermentation system as claimed in claim 1, it is characterised in that below described material forming device and breaker, be separately installed with guipure rib above the conveyer belt left and right sides of described conveyer and rear end.
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