CN103976370A - Production method of purple sweet potato residue dietary fibers - Google Patents

Production method of purple sweet potato residue dietary fibers Download PDF

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Publication number
CN103976370A
CN103976370A CN201410230296.6A CN201410230296A CN103976370A CN 103976370 A CN103976370 A CN 103976370A CN 201410230296 A CN201410230296 A CN 201410230296A CN 103976370 A CN103976370 A CN 103976370A
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sweet potato
purple sweet
potato dregs
dregs
production method
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彭常安
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    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L11/00Pulses, i.e. fruits of leguminous plants, for production of food; Products from legumes; Preparation or treatment thereof
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L19/00Products from fruits or vegetables; Preparation or treatment thereof
    • A23L19/10Products from fruits or vegetables; Preparation or treatment thereof of tuberous or like starch containing root crops
    • A23L19/105Sweet potatoes
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L33/00Modifying nutritive qualities of foods; Dietetic products; Preparation or treatment thereof
    • A23L33/20Reducing nutritive value; Dietetic products with reduced nutritive value
    • A23L33/21Addition of substantially indigestible substances, e.g. dietary fibres
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23VINDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES AND LACTIC OR PROPIONIC ACID BACTERIA USED IN FOODSTUFFS OR FOOD PREPARATION
    • A23V2002/00Food compositions, function of food ingredients or processes for food or foodstuffs

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  • Life Sciences & Earth Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Nutrition Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Food Science & Technology (AREA)
  • Polymers & Plastics (AREA)
  • Agronomy & Crop Science (AREA)
  • Botany (AREA)
  • Mycology (AREA)
  • Coloring Foods And Improving Nutritive Qualities (AREA)
  • Preparation Of Fruits And Vegetables (AREA)

Abstract

The invention provides a production method of purple sweet potato residue dietary fibers, relates to the field of dietary fiber processing. The dietary fibers are processed from purple sweet potato residues, and the dietary fiber product quality is improved by the process of thinning purple sweet potato residue particles, homogenizing, performing high-pressure spray-drying and the like. According to the method, the purple sweet potato residues are used as a raw material for processing the purple sweet potato residue dietary fibers; the purpose of turning wastes into wealth is achieved; a product is rich in dietary fibers and good in quality, and can promote gastrointestinal motility, remove mucus, intestinal gas and septic matter retained in an enteric cavity, discharge toxic substances and cancerogenic substances in excrement, improve a digestive tract environment and prevent gastrointestinal diseases after being eaten often. A new path is opened for comprehensive development and utilization of potato residues and bean dregs, an environment protection effect is achieved, and the production method has high economic and beneficial benefits.

Description

A kind of production method of purple sweet potato dregs dietary fiber
Technical field
The present invention relates to a kind of processing method of dietary fiber, especially relate to a kind of production method of purple sweet potato dregs dietary fiber.
Background technology
In purple sweet potato, contain rich in protein, 18 kinds of amino acid that easily digested and absorb by human body, 8 kinds of vitamins such as vitamin C, B, A and more than the 10 kind of natural minerals prime element such as phosphorus, iron.Wherein iron and Se content are abundant.And selenium and iron are human body antifatigue, anti-ageing, the essential elements of enriching blood, can strengthen immunity of organisms, remove interior free yl, division and the growth of the synthetic and cancer cell of DNA in inhibition cancer cell, the generation of the carninomatosis such as prevention cancer of the stomach, liver cancer.
Purple sweet potato is rich in plant cellulose, and purple sweet potato dregs is the dietary fiber of high-quality, can promote enterogastric peristalsis, the mucus, pneumatosis and the putrefaction that in cleaning enteric cavity, are detained, the noxious material in defecate and carcinogen, keep stool unimpeded, improve digestive tract environment, prevent the generation of enterogastric diseases.
Purple sweet potato is extracted in starch processing, and conventionally using its slag as cheap animal feed, or as culture medium of edible fungus, some is as fertilizer sources or garbage disposal even, causes wastage of material.Show after deliberation, containing abundant dietary fiber, mineral matter element, best in quality in purple sweet potato dregs, be the quality raw materials of processing dietary fiber.
Application number is 200810234538.3 patent, announce a kind of technique of extracting continuously sweet potato starch, sweet potato, dietary fiber from sweet potato, adopted sweet potato dregs filter cake is dried at 70-80 DEG C, the method for then pulverizing, technique is simple, and product quality is lower.
Summary of the invention
The invention provides a kind of production method of purple sweet potato dregs dietary fiber, object is to utilize purple sweet potato dregs for Raw material processing high-quality dietary fiber, by techniques such as grain refine processing, homogeneous, high-pressure spray-dryings, improves diet fiber product quality.
The technical solution used in the present invention is:
A production method for purple sweet potato dregs dietary fiber, is characterized in that: mainly adopt following steps:
A, pretreatment of raw material: purple sweet potato dregs is pulverized, and grinding particle size is 35-45 order, then add purple sweet potato dregs weight 8-10 water doubly, after fully stirring, leaves standstill 3-5 hour, removes the purple sweet potato skin, the foreign material that float over upper strata;
B, starch gelatinization, hydrolysis, saccharification: impurity elimination purple sweet potato dregs after treatment is incubated 30-40min at 80-85 DEG C, first carry out the gelatinization of purple sweet potato dregs starch, be cooled to subsequently 60-65 DEG C, add α-amylasehydrolysis 1-2 hour by purple sweet potato dregs weight 1%, material after enzymolysis is cooled to 60 DEG C, regulate pH value to 5.0, weigh 0.8% by material and add carbohydrase, saccharification 30-40min;
C, proteolysis: the starch in material is hydrolyzed to micromolecular glucide after amylase, Glucoamylase hydrolysis, also there is certain protein, proteolysis condition is, regulates pH value 10.0 after adding protease by purple sweet potato dregs weight 0.5-1%, at 62-65 DEG C, is hydrolyzed 15-25min;
D, decolouring processing: first process 1.5-2.5 hour with the hydrogenperoxide steam generator decolouring of 2.5-3%, leave standstill 20-30min, then decolour and process 1 hour with the hydrogenperoxide steam generator of 1-1.5%;
E, predrainage: the material after treatment that decolours is cleaned with clear water, then carry out predrainage with centrifugal dehydrator;
F, grain refine processing: it is 90-95 order that the material after predrainage is crushed to grain graininess with colloid mill;
G, homogeneous: with high pressure homogenizer homogeneous under 30-40MPa pressure, homogenizing temperature 50-60 DEG C;
H, dry: in time the fine fibre particle after homogeneous is sprayed dry, spray dryer EAT is 190-200 DEG C, and leaving air temp is 85-95 DEG C;
I, inspection, packaging: after the dried material of spraying is cooling, tests, pack, obtain finished product.
Beneficial effect: the present invention is purple sweet potato dregs dietary fiber using purple sweet potato dregs as Raw material processing, turn waste into wealth, product is containing abundant dietary fiber, best in quality, after often eating, can promote enterogastric peristalsis, the mucus, pneumatosis and the putrefaction that in cleaning enteric cavity, are detained, noxious material in defecate and carcinogen, improve digestive tract environment, prevents the generation of enterogastric diseases.Open up new way for comprehensive development and utilizations such as potato slag, bean dregs, protected environment, there is good economic and social profit.
Detailed description of the invention
Embodiment 1:
A production method for purple sweet potato dregs dietary fiber, mainly adopts following steps:
A, pretreatment of raw material: purple sweet potato dregs and red sweet potato dregs are pulverized, the weight ratio of purple sweet potato dregs and red sweet potato dregs is 1:1, and grinding particle size is 40 orders, then adds the water of 10 times of purple sweet potato dregs and red sweet potato dregs weight, after fully stirring, leave standstill 3.5 hours, remove the potato skin, the foreign material that float over upper strata;
B, starch gelatinization, hydrolysis, saccharification: impurity elimination purple sweet potato dregs after treatment and red sweet potato dregs are incubated 30-40min at 85 DEG C, first carry out the gelatinization of purple sweet potato dregs and red sweet potato dregs starch, be cooled to subsequently 62 DEG C, add α-amylasehydrolysis 1-2 hour by purple sweet potato dregs and red sweet potato dregs weight 1%, material after enzymolysis is cooled to 60 DEG C, regulate pH value to 5.2, weigh 0.8% by material and add carbohydrase, saccharification 36min;
C, proteolysis: the starch in material is hydrolyzed to micromolecular glucide after amylase, Glucoamylase hydrolysis, also there is certain protein, proteolysis condition is, after adding protease by purple sweet potato dregs and red sweet potato dregs weight 0.8%, regulate pH value 10.0, at 62-65 DEG C, be hydrolyzed 20min;
D, decolouring are processed: first process 2 hours with the decolouring of 2.5% hydrogenperoxide steam generator, leave standstill 30min, then with the processing 1 hour of decolouring of 1.3% hydrogenperoxide steam generator;
E, predrainage: the material after treatment that decolours is cleaned with clear water, then carry out predrainage with centrifugal dehydrator;
F, grain refine processing: it is 90-95 order that the material after predrainage is crushed to grain graininess with colloid mill;
G, homogeneous: with high pressure homogenizer homogeneous under 35MPa pressure, 58 DEG C of homogenizing temperatures;
H, dry: in time the fine fibre particle after homogeneous is sprayed dry, spray dryer EAT is 195 DEG C, and leaving air temp is 93 DEG C;
I, inspection, packaging: after the dried material of spraying is cooling, tests, pack, obtain finished product.
Embodiment 2:
A production method for purple sweet potato dregs dietary fiber, mainly adopts following steps:
A, pretreatment of raw material: purple sweet potato dregs and potato residues are pulverized, the weight ratio of purple sweet potato dregs and potato residues is 2:1, grinding particle size is 35 orders, then add the water of 10 times of purple sweet potato dregs and potato residues weight, after fully stirring, leave standstill 3.5 hours, remove the purple sweet potato skin, jacket and the foreign material that float over upper strata;
B, starch gelatinization, hydrolysis, saccharification: impurity elimination purple sweet potato dregs after treatment, potato residues are incubated 38min at 85 DEG C, first carry out the gelatinization of purple sweet potato dregs and potato residues starch, be cooled to subsequently 65 DEG C, add α-amylasehydrolysis 2 hours by purple sweet potato dregs and potato residues weight 1%, material after enzymolysis is cooled to 60 DEG C, regulate pH value to 5.0, weigh 0.7% by material and add carbohydrase, saccharification 40min;
C, proteolysis: the starch in material is hydrolyzed to micromolecular glucide after amylase, Glucoamylase hydrolysis, also there is certain protein, proteolysis condition is, regulates pH value 9.5 after adding protease by purple sweet potato dregs and potato residues weight 0.8%, at 65 DEG C, is hydrolyzed 20min;
D, decolouring are processed: first process 2.5 hours with the decolouring of 2.0% hydrogenperoxide steam generator, leave standstill 35min, then with 1.2% the hydrogenperoxide steam generator processing 40-60min that decolours;
E, predrainage: the material after treatment that decolours is cleaned with clear water, then carry out predrainage with centrifugal dehydrator;
F, grain refine processing: it is 90-95 order that the material after predrainage is crushed to grain graininess with colloid mill;
G, homogeneous: with high pressure homogenizer homogeneous under 32MPa pressure, 62 DEG C of homogenizing temperatures;
H, dry: in time the fine fibre particle after homogeneous is sprayed dry, spray dryer EAT is 195 DEG C, and leaving air temp is 90 DEG C;
I, inspection, packaging: after the dried material of spraying is cooling, tests, pack, obtain finished product.
Embodiment 3:
A production method for purple sweet potato dregs dietary fiber, mainly adopts following steps:
A, pretreatment of raw material: purple sweet potato dregs and bean dregs are pulverized, the weight ratio of purple sweet potato dregs and bean dregs is 3:1, and grinding particle size is 40 orders, then adds the water of 9 times of purple sweet potato dregs and bean dregs weight, after fully stirring, leave standstill 4 hours, remove the purple sweet potato skin, soybean skin and the foreign material that float over upper strata;
B, starch gelatinization, hydrolysis, saccharification: impurity elimination purple sweet potato dregs after treatment, bean dregs are incubated 35min at 85 DEG C, first carry out the gelatinization of purple sweet potato dregs and bean dregs starch, be cooled to subsequently 65 DEG C, add α-amylasehydrolysis 2 hours by purple sweet potato dregs and bean dregs weight 1.3%, material after enzymolysis is cooled to 60 DEG C, regulate pH value to 5.5, weigh 1% by material and add carbohydrase, saccharification 30min;
C, proteolysis: the starch in material is hydrolyzed to micromolecular glucide after amylase, Glucoamylase hydrolysis, also there is certain protein, proteolysis condition is, regulates pH value 9.0 after adding protease by purple sweet potato dregs and bean dregs weight 0.8%, at 65 DEG C, is hydrolyzed 25min;
D, decolouring are processed: first process 2 hours with the decolouring of 2.5% hydrogenperoxide steam generator, leave standstill 25min, then with the processing 1.5 hours of decolouring of 1.2% hydrogenperoxide steam generator;
E, predrainage: the material after treatment that decolours is cleaned with clear water, then carry out predrainage with centrifugal dehydrator;
F, grain refine processing: it is 95 orders that the material after predrainage is crushed to grain graininess with colloid mill;
G, homogeneous: with high pressure homogenizer homogeneous under 30MPa pressure, 65 DEG C of homogenizing temperatures;
H, dry: in time the fine fibre particle after homogeneous is sprayed dry, spray dryer EAT is 200 DEG C, and leaving air temp is 95 DEG C;
I, inspection, packaging: after the dried material of spraying is cooling, tests, pack, obtain finished product.
The part that the present invention does not relate to all prior art that maybe can adopt same as the prior art is realized.

Claims (1)

1. a production method for purple sweet potato dregs dietary fiber, is characterized in that: mainly adopt following steps:
A, pretreatment of raw material: purple sweet potato dregs is pulverized, and grinding particle size is 35-45 order, then add purple sweet potato dregs weight 8-10 water doubly, after fully stirring, leaves standstill 3-5 hour, removes the purple sweet potato skin, the foreign material that float over upper strata;
B, starch gelatinization, hydrolysis, saccharification: impurity elimination purple sweet potato dregs after treatment is incubated 30-40min at 80-85 DEG C, first carry out the gelatinization of purple sweet potato dregs starch, be cooled to subsequently 60-65 DEG C, add α-amylasehydrolysis 1-2 hour by purple sweet potato dregs weight 1%, material after enzymolysis is cooled to 60 DEG C, regulate pH value to 5.0, weigh 0.8% by material and add carbohydrase, saccharification 30-40min;
C, proteolysis: after adding protease by purple sweet potato dregs weight 0.5%-1, regulate pH value 10.0, at 62-65 DEG C, be hydrolyzed 15-25min;
D, decolouring processing: first process 1.5-2.5 hour with the hydrogenperoxide steam generator decolouring of 2.5-3%, leave standstill 20-30min, then decolour and process 1 hour with the hydrogenperoxide steam generator of 1-1.5%;
E, predrainage: the material after treatment that decolours is cleaned with clear water, then carry out predrainage with centrifugal dehydrator;
F, grain refine processing: it is 90-95 order that the material after predrainage is crushed to grain graininess with colloid mill;
G, homogeneous: with high pressure homogenizer homogeneous under 30-40MPa pressure, homogenizing temperature 50-60 DEG C;
H, dry: in time the fine fibre particle after homogeneous is sprayed dry, spray dryer EAT is 190-200 DEG C, and leaving air temp is 85-95 DEG C;
I, inspection, packaging: after the dried material of spraying is cooling, tests, pack, obtain finished product.
CN201410230296.6A 2014-05-28 2014-05-28 Production method of purple sweet potato residue dietary fibers Pending CN103976370A (en)

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Cited By (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104286879A (en) * 2014-10-27 2015-01-21 贵州薏仁集团兴仁薏仁科技有限责任公司 Myotonin dietary fibers and preparation method thereof
CN104544141A (en) * 2015-02-05 2015-04-29 泗水利丰食品有限公司 Method for preparing dietary fiber flour from sweet potato starch production waste
CN104605377A (en) * 2015-02-17 2015-05-13 彭常安 Production method of purple sweet potato dreg dietary fibers
CN104687067A (en) * 2015-02-10 2015-06-10 贵州省紫薏生物科技有限责任公司 Purple sweet potato dietary fibers and preparation method thereof
CN105231463A (en) * 2015-11-05 2016-01-13 广西大学 Technology for extracting insoluble dietary fiber from bean dregs by enzyme process
CN105520157A (en) * 2015-12-09 2016-04-27 重庆三零三科技有限公司 Preparation method of grapefruit skin dietary fiber
CN107252064A (en) * 2017-07-02 2017-10-17 刘永 The production method of tinosporae snakegourd health-care powder
CN107319575A (en) * 2017-07-23 2017-11-07 芜湖市三山区绿色食品产业协会 The production method of Buddha's hand dregs diet fibre
CN107865445A (en) * 2017-10-24 2018-04-03 贵州百科薏仁生物科技有限公司 A kind of method using adlay sugar residue fermenting and producing dietary fiber
CN109024035A (en) * 2018-06-28 2018-12-18 广西驰胜农业科技有限公司 A method of extracting cellulose from manioc waste
CN110150679A (en) * 2019-06-06 2019-08-23 恒源生物科技有限公司 A kind of method of multienzyme method of fractional steps preparation pea slag insoluble dietary fiber
CN112868911A (en) * 2021-01-29 2021-06-01 武汉新华扬生物股份有限公司 Method for producing insoluble dietary fiber by high-temperature puffing of corn starch sugar residues

Cited By (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104286879A (en) * 2014-10-27 2015-01-21 贵州薏仁集团兴仁薏仁科技有限责任公司 Myotonin dietary fibers and preparation method thereof
CN104544141A (en) * 2015-02-05 2015-04-29 泗水利丰食品有限公司 Method for preparing dietary fiber flour from sweet potato starch production waste
CN104687067A (en) * 2015-02-10 2015-06-10 贵州省紫薏生物科技有限责任公司 Purple sweet potato dietary fibers and preparation method thereof
CN104605377A (en) * 2015-02-17 2015-05-13 彭常安 Production method of purple sweet potato dreg dietary fibers
CN105231463A (en) * 2015-11-05 2016-01-13 广西大学 Technology for extracting insoluble dietary fiber from bean dregs by enzyme process
CN105520157A (en) * 2015-12-09 2016-04-27 重庆三零三科技有限公司 Preparation method of grapefruit skin dietary fiber
CN107252064A (en) * 2017-07-02 2017-10-17 刘永 The production method of tinosporae snakegourd health-care powder
CN107319575A (en) * 2017-07-23 2017-11-07 芜湖市三山区绿色食品产业协会 The production method of Buddha's hand dregs diet fibre
CN107865445A (en) * 2017-10-24 2018-04-03 贵州百科薏仁生物科技有限公司 A kind of method using adlay sugar residue fermenting and producing dietary fiber
CN109024035A (en) * 2018-06-28 2018-12-18 广西驰胜农业科技有限公司 A method of extracting cellulose from manioc waste
CN110150679A (en) * 2019-06-06 2019-08-23 恒源生物科技有限公司 A kind of method of multienzyme method of fractional steps preparation pea slag insoluble dietary fiber
CN112868911A (en) * 2021-01-29 2021-06-01 武汉新华扬生物股份有限公司 Method for producing insoluble dietary fiber by high-temperature puffing of corn starch sugar residues

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Application publication date: 20140813