CN103975504A - Rotating electric machine and method for manufacturing rotating electric machine - Google Patents
Rotating electric machine and method for manufacturing rotating electric machine Download PDFInfo
- Publication number
- CN103975504A CN103975504A CN201280060394.9A CN201280060394A CN103975504A CN 103975504 A CN103975504 A CN 103975504A CN 201280060394 A CN201280060394 A CN 201280060394A CN 103975504 A CN103975504 A CN 103975504A
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- Prior art keywords
- iron core
- stacked
- thin plate
- electric rotating
- insulator
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- 238000004519 manufacturing process Methods 0.000 title claims description 38
- 238000000034 method Methods 0.000 title claims description 34
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical group [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims abstract description 170
- 239000000696 magnetic material Substances 0.000 claims abstract description 111
- 239000012212 insulator Substances 0.000 claims abstract description 75
- 229910052742 iron Inorganic materials 0.000 claims abstract description 17
- 239000005300 metallic glass Substances 0.000 claims description 14
- 238000003825 pressing Methods 0.000 claims description 13
- 239000000463 material Substances 0.000 claims description 11
- 238000004804 winding Methods 0.000 claims description 9
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 claims description 8
- 239000011248 coating agent Substances 0.000 claims description 8
- 238000000576 coating method Methods 0.000 claims description 8
- 229910052751 metal Inorganic materials 0.000 claims description 7
- 239000002184 metal Substances 0.000 claims description 7
- 230000002093 peripheral effect Effects 0.000 claims description 6
- 229910000831 Steel Inorganic materials 0.000 claims description 4
- 239000010941 cobalt Substances 0.000 claims description 4
- 229910017052 cobalt Inorganic materials 0.000 claims description 4
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 claims description 4
- 230000013011 mating Effects 0.000 claims description 4
- 229910052759 nickel Inorganic materials 0.000 claims description 4
- 239000010959 steel Substances 0.000 claims description 4
- 238000009413 insulation Methods 0.000 claims description 3
- 238000005520 cutting process Methods 0.000 abstract description 8
- 238000010030 laminating Methods 0.000 abstract 1
- 230000001154 acute effect Effects 0.000 description 8
- 230000015572 biosynthetic process Effects 0.000 description 8
- 238000005452 bending Methods 0.000 description 7
- 229920005989 resin Polymers 0.000 description 7
- 239000011347 resin Substances 0.000 description 7
- 238000003475 lamination Methods 0.000 description 6
- 238000000465 moulding Methods 0.000 description 6
- 239000000853 adhesive Substances 0.000 description 5
- 230000001070 adhesive effect Effects 0.000 description 5
- 238000000137 annealing Methods 0.000 description 5
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 4
- 229910052802 copper Inorganic materials 0.000 description 4
- 239000010949 copper Substances 0.000 description 4
- 230000005284 excitation Effects 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 239000011888 foil Substances 0.000 description 3
- 229920003002 synthetic resin Polymers 0.000 description 3
- 239000000057 synthetic resin Substances 0.000 description 3
- 210000000515 tooth Anatomy 0.000 description 3
- 239000004411 aluminium Substances 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 2
- 230000003247 decreasing effect Effects 0.000 description 2
- 238000003780 insertion Methods 0.000 description 2
- 230000037431 insertion Effects 0.000 description 2
- 239000010410 layer Substances 0.000 description 2
- 238000004080 punching Methods 0.000 description 2
- 230000001105 regulatory effect Effects 0.000 description 2
- 238000003466 welding Methods 0.000 description 2
- 239000002390 adhesive tape Substances 0.000 description 1
- 230000015556 catabolic process Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000006731 degradation reaction Methods 0.000 description 1
- 238000000151 deposition Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000000284 extract Substances 0.000 description 1
- 230000004907 flux Effects 0.000 description 1
- 239000011810 insulating material Substances 0.000 description 1
- 239000011229 interlayer Substances 0.000 description 1
- 238000009940 knitting Methods 0.000 description 1
- 230000002040 relaxant effect Effects 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 229910000679 solder Inorganic materials 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K21/00—Synchronous motors having permanent magnets; Synchronous generators having permanent magnets
- H02K21/12—Synchronous motors having permanent magnets; Synchronous generators having permanent magnets with stationary armatures and rotating magnets
- H02K21/24—Synchronous motors having permanent magnets; Synchronous generators having permanent magnets with stationary armatures and rotating magnets with magnets axially facing the armatures, e.g. hub-type cycle dynamos
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K1/00—Details of the magnetic circuit
- H02K1/06—Details of the magnetic circuit characterised by the shape, form or construction
- H02K1/12—Stationary parts of the magnetic circuit
- H02K1/14—Stator cores with salient poles
Abstract
Provided is a rotating electric machine comprising an iron core having a structure that requires neither deformation nor bonding and can be manufactured with small iron loss and high efficiency and at low cost. A rotating electric machine comprising a stator and a rotor, wherein a stator tooth that constitutes the stator is provided with an iron core (31), an electric wire disposed around the iron core (31), and an insulator disposed between the iron core (31) and the electric wire, and the iron core (31) is configured by laminating rectangular flat plate-shaped thin plates (2) each formed by cutting thin-plate shaped soft magnetic materials (1) into a predetermined width (B) one by one or every small number of sheets.
Description
Technical field
The present invention be more particularly directed to structure and the manufacture method thereof of the stator in electric rotating machine.
Background technology
The electric rotating machine such as motor and alternating current generator is made up of rotor, stator, the shell etc. that covers them.Form in the parts of electric rotating machine, iron core, the electric wire of reeling on iron core that stator is made up of soft magnetic material, the insulator that insulate between iron core and electric wire etc. is formed.
The loss producing in stator is divided into iron loss and copper loss substantially, iron loss is determined by the characteristic of the soft magnetic material of iron core and the shape of iron core, copper loss is determined by characteristic and the shape of electric wire, therefore, in electric rotating machine, can raise the efficiency by reducing these losses, but because soft magnetic material and the electric wire material price of low loss are high, so require to realize the electric rotating machine of further high efficiency and cost degradation simultaneously.
Use electromagnetic steel plate or amorphous metal as soft magnetic material.The two all has less iron loss characteristic, can realize high efficiency electric rotating machine as iron core.
But electromagnetic steel plate is manufactured thereby be shaped to lamellar by rolling, in addition, amorphous metal is formed noncrystal and is shaped to thinner paper tinsel shape by chilling, so exist the two all can not be shaped to block problem.
Patent documentation 1 discloses and made punching is to be provided with the laminal lamination of the riveted joint shape of projection to be laminated type be block example, as solution to the problems described above.Patent documentation 1 relates to utilization riveted joint projection makes lamination fitly overlapping, is shaped to the electric rotating machine that forms iron core blockly, can be by laminal lamination as iron core.
In addition, patent documentation 2 discloses fixes the iron core portion resin that clips circle that dielectric resin material is wound as hollow by the amorphous metal that makes foil shape and become stepped construction, and cuts off in normal direction, is shaped to block example.
; patent documentation 2 relates to by reeling and cutting off the iron core that forms amorphous metal; in the direction of rotation of electric rotating machine, configure multiple stator tooths that winding cables forms around iron core, form thus the electric rotating machine of stator, can be by the amorphous metal of paper tinsel shape as iron core.
Prior art document
Patent documentation
Patent documentation 1: Japanese kokai publication sho 53-4803 communique
Patent documentation 2: TOHKEMY 2010-115069 communique
Summary of the invention
The problem that invention will solve
But, in the method for above-mentioned patent documentation 1 and 2, make soft magnetic material distortion and the iron loss increase that causes becomes problem.Generally speaking, soft magnetic material has in the situation that being applied in distortion, and the residual stress that material internal produces increases, the character that iron loss increases.
, as Patent Document 1, by riveted joint in the amorphous metal of the coiling and molding shown in overlapping lamination and patent documentation 2, the residual stress producing because of riveted joint with while reeling increases iron loss, has hindered the high efficiency of electric rotating machine.And then, in patent documentation 2, because amorphous metal is hard-cutting material, so clipping while cutting off in normal direction under the stacked circular state for hollow of dielectric resin material, the effect of stress producing when each amorphous metal foil is cut off, in the amorphous metal foil of adjacency, is accumulated very high residual stress while therefore cutting off end.
Generally speaking the method, relaxing as the residual stress that the soft magnetic material of distortion is produced is carried out annealing in process.The soft magnetic material carrying out after annealing in process follows the string and shows fragility, and inner residual stress is relaxed.But, can not make inner residual stress relax completely even if carry out annealing in process, can not bring into play the less iron loss characteristic that the soft magnetic material using kicker magnet as mother metal has completely.In addition, annealing in process needs to produce the special annealing furnace in magnetic field, and manufacturing cost increases.
In addition, in above-mentioned patent documentation 2, for will be between lamination and fixing between amorphous metal, knitting layer need to be set between amorphous metal or with resin or adhesive etc. by fixing processing such as entirety coverings.Have like this in the situation of iron core of resin or adhesive etc., manufacturing cost and manufacturing time increase, and then because soft magnetic material reduces with respect to the ratio of stator tooth overall volume, so the Efficiency Decreasing of electric rotating machine.Make the layer of resin or adhesive when attenuation in order to suppress this point, can not spread all over equably between amorphous metal, peel off when cut-out etc., can not be used as stator tooth, rate of finished products reduction.
So, the present invention draws in view of such situation, form block iron core as long as be conceived to not make the interlayer of soft magnetic material distortion and soft magnetic material not have sept, just can obtain the electric rotating machine of the iron loss characteristic of having brought into play soft magnetic material, its object is the structure of the stator that a kind of electric rotating machine is provided and the manufacture method of said stator, its without distortion and engage and by soft magnetic material as iron core.
For solving the scheme of problem
In order to solve above-mentioned problem, electric rotating machine of the present invention is taked following technical method.That is:
(1) a kind of electric rotating machine with stator and rotor, the stator tooth that forms described stator comprises iron core, be configured in electric wire around of described iron core and be configured in described iron core and described electric wire between insulator, described iron core consists of the thin plate of stacked rectangular flat plate shape, and the thin plate of described rectangular flat plate shape is formed as different width by every a slice or every multi-disc by laminal soft magnetic material.
(2), in above-mentioned electric rotating machine, make thin plate equal in length of described rectangular flat plate shape.
(3), in above-mentioned electric rotating machine, described insulator is made up of the insulating properties coating that is coated described electric wire.
(4) in above-mentioned electric rotating machine, the described thin plate that stacked multi-disc has same widths forms a piece, and described iron core consists of different multiple described of stacked width.
(5), in above-mentioned electric rotating machine, the material of described soft magnetic material is electromagnetic steel plate or the amorphous metal taking iron, cobalt or nickel as mother metal.
(6) in above-mentioned electric rotating machine, described thin plate or described with described rotor axial become 90 angles of spending stacked.
(7), in above-mentioned electric rotating machine, described thin plate or described are stacked from the radially different direction of the axle of described rotor.
(8), in above-mentioned electric rotating machine, described thin plate or described comprise that width is greater than thin plate or the piece of the circumferential width of the rotating shaft of described iron core.
(9), in above-mentioned electric rotating machine, in above-mentioned iron core, described iron core is by making described thin plate or described width different and bight is formed as to roughly chamfer shape.
(10), in above-mentioned electric rotating machine, described iron core makes the described thin plate of stacked direction upper and lower or the thickness of piece be less than the thickness of described at stacked direction middle part by adjusting described thin plate or described width.
(11) described insulation thickness is thin and have the cross sectional shape of spill, and the side of recess and Suo Cheng angle, bottom surface are more than 90 degree.
(12) described insulator is made up of thin thickness and lower isolator and the laminal upper portion insulating body with the cross sectional shape of the spill of mating with the peripheral shape of described iron core.
(13) described insulator is the insulator that inner side has the thin thickness of the hollow bulb mating with the peripheral shape of described iron core.
In addition, the manufacture method of electric rotating machine of the present invention is taked following technical method.That is:
(14) there is the manufacture method of the electric rotating machine of stator tooth, comprising: the first operation, its width that laminal soft magnetic material is formed as to regulation by the sheet number of every a slice or every lesser amt is made the thin plate of rectangular flat plate shape; The second operation, its stacked described thin plate or the stacked piece that the stacked multi-disc of this thin plate of same widths is formed; With the 3rd operation, around its described thin plate after stacked or described, across insulator winding cables, in described the second operation, make described thin plate or described width mate the core configuration of described stator tooth and stacked on stacked direction.
(15), in described the second operation, the inside that is covered with the mould of insulating paper in inside arranges described thin plate or described and it is stacked.
(16) comprising: the 4th operation, it pushes down described thin plate after stacked or the topmost of described with pressing plate after described the second operation; The 5th operation, its use grasps tool and grasps up and down from described thin plate or described stacked direction; With the 6th operation, it,, by the insulator of the described thin plate grasping or described insertion hollow, carries out described the 3rd operation after the 6th operation.
(17) comprising: the 4th operation, it pushes down described thin plate after stacked or the topmost of described with pressing plate after described the second operation; The 5th operation, its use grasps tool and grasps up and down from described thin plate or described stacked direction; With the 6th operation, it,, by the insulator of the described thin plate grasping or described insertion hollow, carries out concurrently described the 3rd operation before described the 4th operation or with described the 4th operation and the 5th operation.
(18) the 4th operations, it pushes down described thin plate after stacked or the topmost of described with pressing plate after described the second operation; With the 5th operation, its use grasps tool and grasps up and down from described thin plate or described stacked direction, in described the 3rd operation, and the electric wire of the coating that is formed with insulating properties of reeling.
Invention effect
According to the present invention, by making to be cut to the stacked formation iron core of multi-disc soft magnetic material of rectangular flat plate shape, cover around it with insulator and electric wire, can and engage without distortion and manufacture stator tooth, can obtain at low cost the little and high efficiency stator structure of iron loss.
Brief description of the drawings
Fig. 1 is the figure that represents the structure of the axial-gap rotary electric machine of embodiments of the invention 1.
Fig. 2 is the figure that represents the structure of the stator tooth of the axial-gap rotary electric machine of embodiments of the invention 1.
Fig. 3 is the figure that represents the structure of the iron core of the soft magnetic material of the use rectangular flat plate shape of embodiments of the invention 1.
Fig. 4 is for contrasting, pass through the reference diagram of the fixing iron core of riveted joint with embodiments of the invention 1.
Fig. 5 A be in embodiments of the invention 1, make soft magnetic material in the case of with the structure chart of upper base with stacked in the vertical direction of going to the bottom.
Fig. 5 B be in embodiments of the invention 1, make soft magnetic material in the case of with the structure chart of upper base with stacked in the parallel direction of going to the bottom.
Fig. 5 C makes the structure chart of soft magnetic material stacked in the direction parallel with trapezoidal hypotenuse in embodiments of the invention 1.
Fig. 6 A is that the bight with iron core becomes the mode of the acute angle structure chart stacked in embodiments of the invention 1.
Fig. 6 B is that the bight with iron core becomes the mode of the chamfer shape structure chart stacked in embodiments of the invention 1.
Fig. 7 is the figure that represents the structure of the iron core of the soft magnetic material of the use rectangular flat plate shape of embodiments of the invention 1.
Fig. 8 is the figure that represents the structure of the stator tooth of the axial-gap rotary electric machine of embodiments of the invention 2.
Fig. 9 is the figure that represents the structure of the stator tooth of the axial-gap rotary electric machine of embodiments of the invention 3.
Figure 10 is the figure that represents the manufacture method of the stator tooth of the electric rotating machine of embodiments of the invention 1,2.
Figure 11 is the figure that represents the manufacture method of the stator tooth of the electric rotating machine of embodiments of the invention 3.
Figure 12 is the figure that represents the another kind of manufacture method of the stator tooth of the electric rotating machine of embodiments of the invention 3.
Figure 13 is the figure that represents the structure of the iron core of the soft magnetic material of the use rectangular flat plate shape of embodiments of the invention 4.
Figure 14 A is in embodiments of the invention 4 so that the bight of iron core becomes the structure chart of the mode of acute angle stacked.
Figure 14 B is in embodiments of the invention 4 so that the bight of iron core becomes the structure chart of the mode of chamfer shape stacked.
Figure 15 is the figure that represents the manufacture method of the stator tooth of the electric rotating machine of embodiments of the invention 4.
Embodiment
Below, to the example of embodiments of the present invention, taking axial-gap rotary electric machine as example is with reference to brief description of the drawings, but as long as using the electric rotating machine of the iron core of the stacked formation of soft magnetic material of rectangular flat plate shape, be not limited to axial-gap, also can be applicable to radial gap type etc.
Embodiment
[embodiment 1]
Use an embodiment of the iron core of soft magnetic material of the present invention and the structure of stator tooth with Fig. 1~3,5~7 explanations.Wherein, Fig. 4 is the reference diagram for contrasting with the present embodiment.
Fig. 1 is the figure that the structure of the axial-gap rotary electric machine to using soft magnetic material of the present invention describes.The electric rotating machine 10 of axial-gap has and on discoideus parts 21, has configured in a circumferential direction the rotor 50 of multiple permanent magnets 20, configured the stator 60 of multiple stator tooths 30 that comprise iron core 31, the rotating shaft 70 for rotor 50 and stator 60 are configured on concentric circles, the shell 80 of depositing them in a circumferential direction.
Wherein, be not limited to permanent magnet 20, as long as producing the magnet of magnetic force, also can be replaced into other magnets or electromagnet etc.
Stator tooth 30 as shown in Figure 2, is switched on and excitation by the electric wire 33 that its periphery is reeled, make to produce gravitation between permanent magnet 20 and stator tooth 30, by make different stator tooth 30 continuously excitation make to occur rotatablely moving between rotor 50 and stator 60.Because stator 60 is made up of multiple stator tooths 30, so each stator tooth 30 is individually arranged to block iron core 31.
Fig. 2 is the figure of the structure of explanation stator tooth 30.Stator tooth 30 has iron core 31, insulator 32, electric wire 33.Insulator 32 is configured in iron core 31 around in order to ensure iron core 31 with the insulation of electric wire 33, is wound with electric wire 33 around insulator 32.Insulator 32 uses one or more pieces insulating papers or the laminal resin material below thickness 1mm etc., and electric wire 33 uses the cross section taking copper or aluminium etc. as mother metal to be roughly circle or cross section to be roughly the wire rod of rectangle.
Fig. 3 is the figure of the structure of the iron core of explanation stator.Iron core 31 is made up of the laminate structure 1 of the lamellar soft magnetic material taking iron, cobalt or nickel as mother metal, this laminate structure 1 can be by being cut to respectively length L to lamellar soft magnetic material, the material of the rectangular flat plate shape of width B is stacked piecewise arbitrarily, but in the present embodiment, the rectangular flat plate shape thin plate multi-disc with same length L, width B is overlapped to form to the roughly soft magnetic material piece 2 of cuboid, and then make soft magnetic material piece 2 that width B is different number in accordance with regulations stacked and form.
Each rectangular flat plate shape thin plate, in order not make the distortion such as laminal soft magnetic material bends, with cutting machine etc. by every one or more pieces cut-outs, in the situation that multi-disc is cut off simultaneously, in order to make along with the residual stress that is breaking at plane of disruption generation can not impact iron loss, also according to the cutting machine margining tablet number of the thickness of soft magnetic material and use.
Like this, because making iron core 31 is by the laminate structure 1 of soft magnetic material piece 2 stacked formation different width B, so in the time being cut to each rectangular flat plate thin plate, can not make soft magnetic material shifting ground become circular, the cross sectional shape arbitrarily such as polygon or substantially elliptical roughly.
As mentioned above, when iron core 31 is passed the magnetic flux excitation that energising produces to electric wire 33, the vortex flow producing because of the inside of iron core 31 and iron core 31 add the residual stress that the strain that produces man-hour causes etc. to be hindered excitation to produce to lose, the Efficiency Decreasing of electric rotating machine.
For example, as shown in the reference diagram of Fig. 4, in the situation of the iron core 31 that riveted joint is manufactured to lamination, the caulking part of the laminate structure 1 of soft magnetic material produces strain, and loss increases.
On the other hand, as shown in this embodiment, to make in the iron core 31 of soft magnetic material piece 2 stacked acquisitions of the overlapping roughly cuboid forming of rectangular flat plate shape thin plate multi-disc, the strain that while being processed as each rectangular flat plate shape thin plate, the plane of disruption produces is less, so can reduce loss compared with the iron core 31 of manufacturing by riveted joint.
In addition, the riveted joint that has as shown in the reference example of Fig. 4 is used in the iron core of projection, because make soft magnetic material pass through punching processing moulding, so produce more leftover pieces, on the other hand, in iron core of the present invention, make soft magnetic material cut off to be respectively processed as rectangular flat plate shape to carry out moulding, so the generation of leftover pieces is few, the use amount that can expect soft magnetic material is cut down and the cost cutting of parts expense.
In addition, make the stacked direction of soft magnetic material piece 2 be not limited to a direction, as long as shown in this embodiment, it in axial-gap rotary electric machine, is the direction that roughly becomes 90 degree with direction of principal axis, on the other hand, in radial gap type electric rotating machine, be the direction that roughly becomes 90 degree with radial direction, just can change stacked direction.
As an example, in axial-gap rotary electric machine, manufacture cross section and be roughly trapezoidal iron core, can enumerate as shown in Figure 5A with cross section roughly trapezoidal upper base and the vertical direction of going to the bottom, as shown in Figure 5 B with cross section roughly trapezoidal upper base with go to the bottom parallel direction or as shown in Figure 5 C with cross section roughly parallel direction of trapezoidal hypotenuse etc. as stacked direction.
To be explanation arrange the figure of the structure of the stator tooth chamfer shape (R shape) roughly in the bight of iron core for Fig. 6 A and Fig. 6 B.The bight 36 of the iron core 31 shown in Fig. 6 A is acute angle roughly in trapezoidal situation, 36 one-tenth, the bight of iron core 31 than electric wire 33 allow the less acute angle of bending radius time, there is the situation that produces gap between electric wire 33 and insulator 32 and iron core 31.Electric wire 33 can not be in the situation of bight 36 bendings, and iron core 31 because the gap between electric wire 33 and insulator 32 and iron core 31 reduces, may increase loss with respect to the ratio of stator tooth 30 overall volume.
In addition, the insulator 32 that is material in order to insulating paper covers in the situation of iron core 31, because bight 36 is acute angles, so insulator 32 may be damaged.Now, by regulating thickness and the width B of stacked soft magnetic material piece 2, make as shown in Figure 6B bight 36 become roughly chamfer shape ground stacked, alleviate the load to insulator 32 and prevent breakage, and make electric wire 33 along bight 36 bendings, gap between electric wire 33 and insulator 32 and iron core 31 reduces, and can make iron core closely configure, and obtains losing less stator tooth 30.
Fig. 7 is the figure of the structure of the stator tooth in the situation of the explanation thickness that changes soft magnetic material piece 2.The thickness T of soft magnetic material piece 2 can be by different thickness soft magnetic material be cut off, by overlapping soft magnetic material multi-disc cut-out or make to cut off for many times with same widths B after stacked change of material.While making the stacked formation iron core 31 of soft magnetic material piece 2, the thickness T of soft magnetic material piece 2 needs not to be certain.
As an example, be roughly in trapezoidal iron core in cross section, by only making as shown in Figure 7 roughly trapezoidal upper base and going to the bottom near the thinner soft magnetic material piece 2a for thickness T, the roughly chamfer shape in bight 36 and the contact-making surface of insulator 32 that form at the end face of soft magnetic material piece 2 become level and smooth, can alleviate the load to insulator 32, prevent breakage.
In addition, be the thicker soft magnetic material piece 2b of thickness T in addition by making roughly trapezoidal upper base and going to the bottom neighbouring, the soft magnetic material 1 that can prepare a large amount of equal length, width makes soft magnetic material piece 2b moulding, therefore can also shorten manufacturing time.Certainly, while forming each soft magnetic material piece 2, also can make the width B of stacked lamellar soft magnetic material change minutely piecewise, make it form more level and smooth chamfer shape.
[embodiment 2]
Fig. 8 is the figure that explanation is used the structure of the stator tooth of the situation of the insulator that possesses recess.
Insulator 32 is made up of the laminal insulating material below thickness 1mm, by possessing the downside insulator 32a of the recess consistent with the peripheral shape of iron core 31 and the upside insulator 32b of the upper end open sealing of downside insulator 32a being formed.Wherein, downside insulator 32a, upside insulator 32b are all with moulding such as synthetic resin.
Use in the situation of such insulator 32, the soft magnetic material 1 of one or more pieces overlapping rectangular flat plate shapes is cut to the soft magnetic material piece 2 of any width B, recess inside at downside insulator 32a stacks gradually, and the top that covers iron core 31 with upside insulator 32b, now make the back side of upside insulator 32b and the soft magnetic material piece of topmost 2 upper surface close contacts.
Like this, by covering iron core 31 around with downside insulator 32a and upside insulator 32b, can be without the joint between soft magnetic material 1 secured core 31, so be easy to process easily winding cables 33.In addition, by using downside insulator 32a and the upside insulator 32b in the outside in bight 37 with chamfer shape, make electric wire 33 along bight 37 bendings, the gap between electric wire 33 and two insulator 32a, 32b reduces, can make iron core closely configure, obtain losing less stator tooth 30.
[embodiment 3]
Fig. 9 is the figure that explanation is used the structure of the stator tooth when having the cross section consistent with the peripheral shape of iron core 31 and being roughly the insulator 32 of trapezoidal hollow bulb.
Use in the situation of such insulator 32, make to be cut to the soft magnetic material piece 2 of any width B stacked and there is the iron core 31 of cross sectional shape arbitrarily, in stacked direction upper and lower, be inserted into the grasping device that pawl or the bar-like member etc. by thin of groove 98 form and grasp, make iron core 31 fixing by insert hollow bulb in insulator 32.
By using the insulator 32 like this with hollow bulb, make iron core 31 fix and be easier to process, easily winding cables 33, and because covering the insulator 32 of iron core 31 is made up of parts, so can also cut down component costs.
Use an embodiment of the iron core of soft magnetic material of the present invention and the manufacture method of stator tooth with Figure 10~12 explanation.
Figure 10 is the flow chart that is illustrated in the manufacture method of the stator tooth of Fig. 7 and structure illustrated in fig. 8.
(step 11)
Mate the shape of stator tooth 30 and in the mould with the shorter roughly trapezoidal recess in lower bottom side, insulator 32 is set.
In this situation, use in the situation of insulating paper as insulator 32, insulating paper that can covering stator tooth 30 complete cycles, recess along mould is laid one or more pieces, on the other hand, use in the situation of the insulator being formed by synthetic resin etc. 32 that possesses recess shown in Fig. 8, itself and mould are correspondingly arranged.
(step 12)
On the insulator 32 arranging in the recess of mould, arrange the soft magnetic material 1 of one or more pieces overlapping rectangular flat plate shapes is cut to any width B and the soft magnetic material piece 2 that forms.
(step 13)
On the soft magnetic material piece 2 arranging on insulator 32, make the soft magnetic material piece 2 that width B is different stacked.
(step 14)
Judge soft magnetic material 1 whether stacked regulation sheet number.
Stacked sheet number is less than in the situation of sheet number of regulation, and step 13 is until become the sheet number of regulation, formation iron core 31 repeatedly.
(step 15)
Cover the top of iron core 31 with insulator 32, by fixing iron core 31.
Wherein, fixing of iron core 31, by insulator 32 being engaged with adhesive tape or adhesive etc., or in the case of using the insulator being formed by synthetic resin etc. 32 that possesses recess shown in Fig. 8, the fitting portion that lower end by welding, the upper end that is used in downside insulator 32a and upside insulator 32b such as solder or TIG welding arranges carries out the methods such as combination, makes two insulator 32a, 32b combinations and realizes.
(step 16)
Winding cables 33 around insulator 32.
By above operation, can manufacture the stator tooth 30 of the soft magnetic material that uses rectangular flat plate shape.
Figure 11 is the flow chart that is illustrated in the manufacture method of the stator tooth of structure illustrated in fig. 9.
(step 21)
There is the shorter roughly trapezoidal recess in lower bottom side and under recess bottom side have in the recess of mould of one or more slot parts, arrange the soft magnetic material 1 of one or more pieces overlapping rectangular flat plate shapes be cut to any width B and the soft magnetic material piece 2 that forms.
(step 22)
On the soft magnetic material piece 2 arranging on insulator 32, make the soft magnetic material piece 2 that width B is different stacked.
(step 23)
Judge soft magnetic material 1 whether stacked regulation sheet number.
(step 24)
Stacked sheet number is less than in the situation of sheet number of regulation, and the second operation is until become the sheet number of regulation, formation iron core 31 repeatedly.The 4th, push down the top of iron core 31 with the pressing plate that lower surface has one or more slot parts.
(step 25)
The 5th, in the slot part of mould and pressing plate, insert the grasping device being formed by thin pawl or bar-like member etc., grasp iron core 31.
(step 26)
Make pawl pass through the slot part 98 arranging on the insulator 32 of hollow, iron core 31 is inserted to the insulator 32 of hollow.
(step 27)
The 7th, winding cables 33 around insulator 32.
By above operation, can manufacture the stator tooth 30 of the soft magnetic material that uses rectangular flat plate shape.
Figure 12 is another the routine flow chart that is illustrated in the iron core of structure illustrated in fig. 9 and the manufacture method of stator tooth.
(step 31)
There is the shorter roughly trapezoidal recess in lower bottom side and under recess bottom side have in the recess of mould of one or more slot parts, arrange the soft magnetic material 1 of one or more pieces overlapping rectangular flat plate shapes be cut to any width B and the soft magnetic material piece 2 that forms.
(step 37)
With step 31 winding cables 33 around the insulator 32 of hollow concurrently.
(step 32)
On the soft magnetic material piece 2 arranging on mould, make the soft magnetic material piece 2 that width B is different stacked.
(step 33)
Judge soft magnetic material 1 whether stacked regulation sheet number.
Stacked sheet number is less than in the situation of sheet number of regulation, and step 32 is until become the sheet number of regulation, formation iron core 31 repeatedly.
(step 34)
Push down the top of iron core 31 with the pressing plate that lower surface has one or more slot parts.
(step 35)
In the slot part of mould and pressing plate, insert the grasping device being formed by thin pawl or bar-like member etc., grasp iron core 31.
(step 36)
Make pawl pass through the slot part 98 arranging on the insulator 32 of hollow, iron core 31 is inserted to the insulator 32 of hollow.
Like this, by manufacturing stator tooth by the manufacture method shown in Figure 12, the moulding of iron core 31 and the coiling of electric wire 33 can be carried out concurrently, manufacturing time can be shortened.
According to embodiment described above, form iron core 31 by the soft magnetic material piece 2 that makes to be made up of one or more pieces soft magnetic materials 1 that are cut to rectangular flat plate shape is stacked, can and engage without distortion and manufacture iron core, can obtain at low cost having the stator of the iron core that iron loss is little.
[embodiment 4]
Use an embodiment of the iron core of soft magnetic material of the present invention and the structure of stator tooth with Figure 13, Figure 14 A and Figure 14 B explanation.
Figure 13 is the figure of the structure of the stator tooth of explanation the present embodiment.In stator tooth 30, thereby the electric wire 33 that direct winfing has formed the coating film 34 of insulating properties around iron core 31 is fixed.Wherein, electric wire 33 uses cross section taking copper or aluminium etc. as mother metal to be roughly circle or cross section to be roughly the wire rod of rectangle.
To be explanation arrange the figure of the structure of the stator tooth chamfer shape roughly in the bight of iron core for Figure 14 A and Figure 14 B.
Iron core 31 is same with embodiment 1~3, the laminal soft magnetic material of the length L being made up of the soft magnetic material taking iron, cobalt or nickel as mother metal is cut to rectangular flat plate shape by width B arbitrarily, does not make the distortion such as it bends and the soft magnetic material piece 31 of roughly cuboid that one or more pieces are overlapped is stacked one or morely forms.
Iron core 31 is by making the soft magnetic material piece 31 that width B is different stacked, can not make soft magnetic material shifting ground become circular, the cross sectional shape arbitrarily such as polygon or substantially elliptical roughly.
In the situation of the present embodiment, by having formed the electric wire 33 of coating film 34 of insulating properties, by fixing the iron core that soft magnetic material piece 31 that width B is different is laminated 31, so as illustrated in Fig. 6 A, the bight 36 of the iron core 31 shown in Figure 14 A is acute angle roughly in trapezoidal situation, when 36 one-tenth, the bight of iron core 31 is less than the acute angle of allowing bending radius of electric wire 33, the possibility that produces gap between electric wire 33 and iron core 31 is higher.
Electric wire 33 can not be in the situation of bight 36 bendings, and iron core 31 because the gap between electric wire 33 and iron core 31 reduces, may increase loss with respect to the ratio of stator tooth 30 overall volume.In addition, because bight 36 is acute angles, so coated 34 possibilities of insulating properties are damaged.
So, by regulating the width B of stacked soft magnetic material piece 2, make as shown in Figure 14B bight 36 become roughly chamfer shape ground stacked, alleviate the load of the coating film 34 to insulating properties and prevent breakage, and make electric wire 33 along bight 36 bendings, gap between electric wire 33 and iron core 31 reduces, and can make iron core closely configure, and obtains losing less stator tooth 30.
Figure 15 is the flow chart that is illustrated in the manufacture method of the stator tooth of structure illustrated in fig. 13.
(step 41)
There is the shorter roughly trapezoidal recess in lower bottom side and under recess bottom side have in the recess of mould of one or more slot parts, arrange the soft magnetic material 1 of one or more pieces overlapping rectangular flat plate shapes be cut to any width B and the soft magnetic material piece 2 that forms.
(step 42)
On the soft magnetic material piece 2 arranging on insulator 32, make the soft magnetic material piece 2 that width B is different stacked.
(step 43)
The 3rd, judge soft magnetic material 1 whether stacked regulation sheet number.
Stacked sheet number is less than in the situation of sheet number of regulation, and step 42 is until become the sheet number of regulation, formation iron core 31 repeatedly.
(step 44)
Push down the top of iron core 31 with the pressing plate that lower surface has one or more slot parts.
(step 45)
In the slot part of mould and pressing plate, insert the grasping device being formed by thin pawl or bar-like member etc., push down under the state grasping and unload pressing plate not destroying the stacked state of iron core 31, iron core 31 is extracted out from mould.
(step 46)
Keep this state, winding cables 33 around iron core 31, after fixing iron core 31, extracts retainer out.
Like this, by manufacturing stator tooth by the manufacture method shown in Figure 15, can manufacture the stator tooth 30 of the soft magnetic material of the use rectangular flat plate shape that iron core 31 fixed by electric wire 33.
According to embodiment described above, form iron core 31 by the soft magnetic material piece 2 that makes to be made up of one or more pieces soft magnetic materials 1 that are cut to rectangular flat plate shape is stacked, can and engage without distortion and manufacture iron core, can obtain at low cost having the stator of the iron core that iron loss is little.
Specifically understand the present invention based on execution mode above, but also the multiple invention of explanation individually can be used in combination.In addition, the example of the situation that uses axial-gap rotary electric machine is illustrated, but because the cross sectional shape of iron core can at random change, so also can obtain same effect in radial gap type electric rotating machine.That is, the invention is not restricted to the execution mode of foregoing invention, having in the electric rotating machine of the stacked stator tooth as iron core of soft magnetic material that makes rectangular flat plate shape, can in the scope that does not depart from its purport, change.
Utilizability in industry
As described above, according to electric rotating machine of the present invention, by making the laminal soft magnetic material be cut to by every a slice or minority sheet, the thin plate of rectangular flat plate shape that Rack forms is stacked to be formed the iron core of stator tooth, therefore can not apply distortion to soft magnetic material, also without adhesive, can expect to be widely used as low cost and high efficiency electric rotating machine and manufacture method thereof.
Symbol description
1 ... soft magnetic material
2 ... soft magnetic material piece
10 ... axial-gap rotary electric machine
20 ... magnet
21 ... disk-like member
30 ... stator tooth
50 ... rotor
60 ... stator
70 ... rotating shaft
80 ... shell
98 ... the slot part of insulator
31 ... the iron core of stator tooth
32 ... the insulator of stator tooth
33 ... the electric wire of stator tooth
34 ... the coating film of the insulating properties of electric wire
36 ... the bight of the iron core of stator tooth
37 ... the bight of the insulator of stator tooth
L ... the length of soft magnetic material and soft magnetic material piece
B ... the width of soft magnetic material and soft magnetic material piece
T ... the thickness of soft magnetic material and soft magnetic material piece.
Claims (18)
1. an electric rotating machine with stator and rotor, is characterized in that:
The stator tooth that forms described stator comprises iron core, be configured in electric wire around of described iron core and be configured in described iron core and described electric wire between insulator,
Described iron core consists of the thin plate of stacked rectangular flat plate shape, and the thin plate of described rectangular flat plate shape is formed as different width by every a slice or every multi-disc by laminal soft magnetic material.
2. electric rotating machine as claimed in claim 1, is characterized in that:
The thin plate of described rectangular flat plate shape equal in length.
3. electric rotating machine as claimed in claim 1, is characterized in that:
Described insulator is the insulating properties coating of coated described electric wire.
4. electric rotating machine as claimed in claim 1, is characterized in that:
The described thin plate that stacked multi-disc has same widths forms a piece,
Described iron core consists of different multiple described of stacked width.
5. electric rotating machine as claimed in claim 1, is characterized in that:
The material of described soft magnetic material is electromagnetic steel plate or the amorphous metal taking iron, cobalt or nickel as mother metal.
6. electric rotating machine as claimed in claim 1, is characterized in that:
Described thin plate with described rotor axial become 90 angles of spending stacked.
7. electric rotating machine as claimed in claim 1, is characterized in that:
Described thin plate is stacked from the radially different direction of the axle of described rotor.
8. electric rotating machine as claimed in claim 7, is characterized in that:
Described thin plate comprises that width is greater than the thin plate of the circumferential width of the rotating shaft of described iron core.
9. electric rotating machine as claimed in claim 1, is characterized in that:
Described iron core is formed as roughly chamfer shape by making the width difference of described thin plate by bight.
10. electric rotating machine as claimed in claim 1, is characterized in that:
Described iron core makes the described gauge of sheet of stacked direction upper and lower be less than the thickness at stacked direction middle part by adjusting the width of described thin plate.
11. electric rotating machines as claimed in claim 1, is characterized in that:
Described insulation thickness is thin and have the cross sectional shape of spill, and the side of recess and Suo Cheng angle, bottom surface are more than 90 degree.
12. electric rotating machines as claimed in claim 11, is characterized in that:
Described insulator is made up of thin thickness and lower isolator and the laminal upper portion insulating body with the cross sectional shape of the spill of mating with the peripheral shape of described iron core,
Described iron core is covered by described lower isolator and described upper portion insulating body.
13. electric rotating machines as claimed in claim 1, is characterized in that:
Described insulator is the insulator that inner side has the thin thickness of the hollow bulb mating with the peripheral shape of described iron core.
14. 1 kinds have the manufacture method of the electric rotating machine of stator tooth, it is characterized in that, comprising:
The first operation, its width that laminal soft magnetic material is formed as to specify by the sheet number of every a slice or every lesser amt is made the thin plate of rectangular flat plate shape;
The second operation, its stacked described thin plate or the stacked piece that the stacked multi-disc of this thin plate of same widths is formed; With
The 3rd operation, around its described thin plate after stacked or described across insulator winding cables,
In described the second operation, make described thin plate or described width mate the core configuration of described stator tooth and stacked on stacked direction.
The manufacture method of 15. electric rotating machines as claimed in claim 14, is characterized in that:
In described the second operation, the inside that is covered with the mould of insulating paper in inside arranges described thin plate or described and it is stacked.
The manufacture method of 16. electric rotating machines as claimed in claim 14, is characterized in that, comprising:
The 4th operation, it pushes down described thin plate after stacked or the topmost of described with pressing plate after described the second operation;
The 5th operation, its use grasps tool and grasps up and down from described thin plate or described stacked direction; With
The 6th operation, it inserts the described thin plate grasping or described the insulator of hollow,
After the 6th operation, carry out described the 3rd operation.
The manufacture method of 17. electric rotating machines as claimed in claim 14, is characterized in that, comprising:
The 4th operation, it pushes down described thin plate after stacked or the topmost of described with pressing plate after described the second operation;
The 5th operation, its use grasps tool and grasps up and down from described thin plate or described stacked direction; With
The 6th operation, it inserts the described thin plate grasping or described the insulator of hollow,
Before described the 4th operation or with described the 4th operation and the 5th operation, carry out concurrently described the 3rd operation.
The manufacture method of 18. electric rotating machines as claimed in claim 14, is characterized in that, comprising:
The 4th operation, it pushes down described thin plate after stacked or the topmost of described with pressing plate after described the second operation; With
The 5th operation, its use grasps tool and grasps up and down from described thin plate or described stacked direction,
In described the 3rd operation, coiling is formed with the electric wire of the coating of insulating properties.
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
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JP2011267468A JP5859297B2 (en) | 2011-12-07 | 2011-12-07 | Rotating electric machine |
JP2011-267468 | 2011-12-07 | ||
PCT/JP2012/077590 WO2013084614A1 (en) | 2011-12-07 | 2012-10-25 | Rotating electric machine and method for manufacturing rotating electric machine |
Publications (2)
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CN103975504A true CN103975504A (en) | 2014-08-06 |
CN103975504B CN103975504B (en) | 2016-08-24 |
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CN201280060394.9A Active CN103975504B (en) | 2011-12-07 | 2012-10-25 | Electric rotating machine and the manufacture method of electric rotating machine |
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JP (1) | JP5859297B2 (en) |
CN (1) | CN103975504B (en) |
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Also Published As
Publication number | Publication date |
---|---|
JP2013121226A (en) | 2013-06-17 |
WO2013084614A1 (en) | 2013-06-13 |
JP5859297B2 (en) | 2016-02-10 |
CN103975504B (en) | 2016-08-24 |
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Effective date of registration: 20240320 Address after: Tokyo, Japan Patentee after: Bomeilicheng Co.,Ltd. Country or region after: Ri Ben Address before: Tokyo, Japan Patentee before: Hitachi, Ltd. Country or region before: Ri Ben |