CN103975504B - Electric rotating machine and the manufacture method of electric rotating machine - Google Patents
Electric rotating machine and the manufacture method of electric rotating machine Download PDFInfo
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- CN103975504B CN103975504B CN201280060394.9A CN201280060394A CN103975504B CN 103975504 B CN103975504 B CN 103975504B CN 201280060394 A CN201280060394 A CN 201280060394A CN 103975504 B CN103975504 B CN 103975504B
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- iron core
- electric rotating
- stacking
- flat board
- rotating machine
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 36
- 238000000034 method Methods 0.000 title claims description 29
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims abstract description 173
- 239000000696 magnetic material Substances 0.000 claims abstract description 107
- 239000012212 insulator Substances 0.000 claims abstract description 67
- 229910052742 iron Inorganic materials 0.000 claims abstract description 20
- 239000000463 material Substances 0.000 claims description 21
- 238000009413 insulation Methods 0.000 claims description 13
- 238000003825 pressing Methods 0.000 claims description 13
- 238000004804 winding Methods 0.000 claims description 10
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 claims description 8
- 239000011248 coating agent Substances 0.000 claims description 8
- 238000000576 coating method Methods 0.000 claims description 8
- 230000002093 peripheral effect Effects 0.000 claims description 6
- 229910052751 metal Inorganic materials 0.000 claims description 5
- 239000002184 metal Substances 0.000 claims description 5
- 229910000831 Steel Inorganic materials 0.000 claims description 4
- 239000010941 cobalt Substances 0.000 claims description 4
- 229910017052 cobalt Inorganic materials 0.000 claims description 4
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 claims description 4
- 229910052759 nickel Inorganic materials 0.000 claims description 4
- 239000010959 steel Substances 0.000 claims description 4
- 238000003780 insertion Methods 0.000 claims description 3
- 230000037431 insertion Effects 0.000 claims description 3
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 claims 1
- 239000010931 gold Substances 0.000 claims 1
- 229910052737 gold Inorganic materials 0.000 claims 1
- 239000005300 metallic glass Substances 0.000 description 12
- 230000001154 acute effect Effects 0.000 description 8
- 238000005520 cutting process Methods 0.000 description 7
- 238000003475 lamination Methods 0.000 description 6
- 229920005989 resin Polymers 0.000 description 6
- 239000011347 resin Substances 0.000 description 6
- 239000000853 adhesive Substances 0.000 description 5
- 230000001070 adhesive effect Effects 0.000 description 5
- 238000000137 annealing Methods 0.000 description 5
- 230000005389 magnetism Effects 0.000 description 5
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 4
- 230000008859 change Effects 0.000 description 4
- 229910052802 copper Inorganic materials 0.000 description 4
- 239000010949 copper Substances 0.000 description 4
- 230000005284 excitation Effects 0.000 description 4
- 239000010410 layer Substances 0.000 description 4
- 238000005452 bending Methods 0.000 description 3
- 239000011888 foil Substances 0.000 description 3
- 229920003002 synthetic resin Polymers 0.000 description 3
- 239000000057 synthetic resin Substances 0.000 description 3
- 230000009471 action Effects 0.000 description 2
- 239000004411 aluminium Substances 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 238000004080 punching Methods 0.000 description 2
- 238000007493 shaping process Methods 0.000 description 2
- TVEXGJYMHHTVKP-UHFFFAOYSA-N 6-oxabicyclo[3.2.1]oct-3-en-7-one Chemical compound C1C2C(=O)OC1C=CC2 TVEXGJYMHHTVKP-UHFFFAOYSA-N 0.000 description 1
- 239000002390 adhesive tape Substances 0.000 description 1
- 238000005253 cladding Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 238000000151 deposition Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000004907 flux Effects 0.000 description 1
- 239000011810 insulating material Substances 0.000 description 1
- 239000011229 interlayer Substances 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 229910000679 solder Inorganic materials 0.000 description 1
- 210000000515 tooth Anatomy 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K21/00—Synchronous motors having permanent magnets; Synchronous generators having permanent magnets
- H02K21/12—Synchronous motors having permanent magnets; Synchronous generators having permanent magnets with stationary armatures and rotating magnets
- H02K21/24—Synchronous motors having permanent magnets; Synchronous generators having permanent magnets with stationary armatures and rotating magnets with magnets axially facing the armatures, e.g. hub-type cycle dynamos
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K1/00—Details of the magnetic circuit
- H02K1/06—Details of the magnetic circuit characterised by the shape, form or construction
- H02K1/12—Stationary parts of the magnetic circuit
- H02K1/14—Stator cores with salient poles
Abstract
Thering is provided one have without deformation and engage, iron loss is little and efficiency is high, and the electric rotating machine of the iron core of the structure that can manufacture at low cost.In there is the electric rotating machine of stator and rotor, the stator tooth constituting said stator includes iron core (31), the electric wire being arranged in the surrounding of above-mentioned iron core (31) and the insulator being arranged between above-mentioned iron core (31) and said wires, above-mentioned iron core (31) is consisted of the thin plate (2) of stacking rectangular flat plate shape, and laminal soft magnetic materials (1) is cut to the width (B) of regulation by the thin plate (2) of above-mentioned rectangular flat plate shape by the most a piece of or every lesser amt.
Description
Technical field
The present invention be more particularly directed to structure and the manufacture method thereof of stator in electric rotating machine.
Background technology
The electric rotating machine such as motor and alternating current generator by rotor, stator, cover their shell
Deng composition.Constitute in the parts of electric rotating machine, iron core that stator is made up of soft magnetic materials, at iron
The electric wire of winding on core, the insulator etc. of insulation is made between iron core and electric wire to constitute.
The loss produced in stator is broadly divided into iron loss and copper loss, and iron loss is by the soft magnetic materials of iron core
Characteristic and the shape of iron core determine, copper loss is determined by the characteristic of electric wire and shape, therefore,
In electric rotating machine, efficiency can be improved by reducing these losses, but be because the soft of low loss
Magnetic material and electric wire material price are high, it requires and realize further high efficiency and low simultaneously
The electric rotating machine of cost.
Use electromagnetic steel plate or amorphous metal as soft magnetic materials.Both has less iron loss
Characteristic, is capable of high efficiency electric rotating machine as iron core.
But, electromagnetic steel plate is manufactured by rolling thus is shaped to lamellar, additionally, amorphous is golden
Belonging to and formed noncrystal by chilling and be shaped to relatively thin foil-like, can not become so there is both
Type is block problem.
Patent document 1 discloses that making punching is shape laminal being provided with riveting projection
It is block example that lamination is laminated type, as solution to the problems described above.Patent literary composition
Offer 1 to relate to the use of riveting projection and make lamination the most overlapping, be shaped to constitute iron blockly
The electric rotating machine of core, it is possible to laminal lamination is used as iron core.
Additionally, patent document 2 discloses that by making the amorphous metal of foil shape clip insulation tree
Fat material is wound as the circle of hollow and becomes the iron core portion resin of stepped construction and fix, and
Cut off in normal direction, be shaped to the example of bulk.
That is, patent document 2 relates to the iron core consisting of amorphous metal winding and cut-out, in rotation
Multiple stator tooth constituted at iron core electric wire wound around is configured in the direction of rotation of rotating motor, by
This constitutes the electric rotating machine of stator, it is possible to the amorphous metal of foil-like is used as iron core.
Prior art literature
Patent document
Patent document 1: Japanese Laid-Open Patent Publication 53-4803 publication
Patent document 2: Japanese Unexamined Patent Publication 2010-115069 publication
Summary of the invention
The problem that invention is to be solved
But, in the method for above-mentioned patent document 1 and 2, make soft magnetic materials deformation cause
Iron loss increase becomes problem.It is said that in general, soft magnetic materials has in the situation being applied in deformation
Under, the residual stress that material internal produces more is to increase, the character that iron loss is more to increase.
That is, at the lamination of overlap and patent document 2 by riveting as Patent Document 1
In the amorphous metal of shown coiling and molding, because of riveting and winding time produce residual stress and make
Iron loss increases, and hampers the high efficiency of electric rotating machine.And then, in patent document 2, because
Amorphous metal is hard-cutting material, so clipping dielectric resin material and be laminated for the circle of hollow
State under when cutting off in the normal direction, produce when each amorphous metal foil is cut off answers masterpiece
For adjacent amorphous metal foil, at the end of therefore cutting off, accumulate the highest residual stress.
The method relaxed generally, as the residual stress making the soft magnetic materials of deformation produce is entered
Row annealing.Soft magnetic materials after making annealing treatment follows the string and shows fragility, interior
The residual stress in portion is alleviated.But, even if carrying out annealing can not make the residue of inside
Stress relaxes completely, it is impossible to plays the soft magnetic materials using kicker magnet as mother metal completely and has relatively
Little iron loss characteristic.Additionally, annealing is required to produce the special annealing furnace in magnetic field,
Manufacturing cost increases.
Additionally, in above-mentioned patent document 2, in order to will consolidate between lamination and between amorphous metal
Fixed, need between amorphous metal, arrange bonding layer or entirety covered with resin or adhesive etc.
Etc. fixing process.In the case of there is the iron core of resin or adhesive etc. like this, manufacturing cost
Increase with manufacturing time, and then because soft magnetic materials subtracts relative to the ratio of stator tooth overall volume
It is little, so the efficiency of electric rotating machine reduces.Resin or adhesive is made in order to suppress this point
It is when layer is thinning, it is impossible to be present uniformly throughout between amorphous metal, peeling-off during cut-out etc., it is impossible to
As stator tooth, yield rate reduces.
Then, the present invention draws, as long as being conceived to make soft magnetism in view of such situation
The interlayer of material deformation and soft magnetic materials does not constitutes the iron core of bulk with there is not sept, it becomes possible to
Obtain having played the electric rotating machine of the iron loss characteristic of soft magnetic materials, its object is to provide a kind of rotation
The structure of the stator of rotating motor and the manufacture method of said stator, its without deformation and engage and incite somebody to action
Soft magnetic materials is used as iron core.
For solving the scheme of problem
In order to solve above-mentioned problem, following technical method taked by the electric rotating machine of the present invention.That is:
(1) a kind of electric rotating machine with stator and rotor, constitutes the stator tooth bag of described stator
Include iron core, the electric wire being arranged in around described iron core and be arranged in described iron core and described electric wire it
Between insulator, described iron core is consisted of, described length the thin plate of stacking rectangular flat plate shape
Laminal soft magnetic materials is formed as different by the most a piece of or every multi-disc by the thin plate of square plate shape
Width.
(2), in above-mentioned electric rotating machine, the length making the thin plate of described rectangular flat plate shape is equal.
(3), in above-mentioned electric rotating machine, described insulator is by the insulating properties coating being coated with described electric wire
Constitute.
(4), in above-mentioned electric rotating machine, stacking multi-disc has the described thin plate of same widths and is formed
One block, described iron core is consisted of stacking width different multiple described piece.
(5), in above-mentioned electric rotating machine, the material of described soft magnetic materials is with iron, cobalt or nickel as mother
The electromagnetic steel plate of material or amorphous metal.
(6) in above-mentioned electric rotating machine, described thin plate or described piece with axially the becoming of described rotor
The angle stacking of 90 degree.
(7), in above-mentioned electric rotating machine, described thin plate or described piece are in the footpath with the axle of described rotor
Stacking on different directions.
(8), in above-mentioned electric rotating machine, described thin plate or described piece include that width is more than described iron core
The thin plate of width of rotary shaft circumference or block.
(9) in above-mentioned electric rotating machine, in above-mentioned iron core, described iron core is by making described thin plate
Or the width of described piece is different and corner is shaped generally as chamfer shape.
(10), in above-mentioned electric rotating machine, described iron core is by adjusting described thin plate or described piece
Width and make the thickness of the described thin plate of stacked direction upper and lower or block less than in stacked direction
The thickness of described piece of portion.
(11) described insulation thickness is thin and has a cross sectional shape of spill, the side of recess with
Angle formed by bottom surface is more than 90 degree.
(12) described insulator is thin by thickness and has what the peripheral shape with described iron core was mated
The lower isolator of the cross sectional shape of spill and laminal upper portion insulating body are constituted.
(13) described insulator is that inner side has the hollow that the peripheral shape with described iron core is mated
The insulator that the thickness in portion is thin.
Additionally, the manufacture method of the electric rotating machine of the present invention takes following technical method.That is:
(14) manufacture method of a kind of electric rotating machine with stator tooth, including: the first operation,
Laminal soft magnetic materials is formed as the width of regulation by it by the most a piece of or the most small number of number
Degree makes the thin plate of rectangular flat plate shape;Second operation, thin plate described in its stacking or stacking will
The block of this thin plate stacking multi-disc of same widths;With the 3rd operation, its institute after stacking
State the surrounding of thin plate or described piece across insulator winding cables, in described second operation, make institute
State the width of thin plate or described piece and mate the core configuration of described stator tooth and layer in the stacking direction
Folded.
(15) in described second operation, the inside of the mould being covered with insulating paper in inside is arranged
Described thin plate or described piece by its stacking.
(16) including: the 4th operation, it, after described second operation, is pushed down by pressing plate
Described thin plate after stacking or the topmost of described piece;5th operation, it uses grasping tool from institute
The stacked direction stating thin plate or described piece grasps up and down;With the 6th operation, it is by grasping
Described thin plate or described piece insert the insulator of hollow, carry out described the after the 6th operation
Three operations.
(17) including: the 4th operation, it, after described second operation, is pushed down by pressing plate
Described thin plate after stacking or the topmost of described piece;5th operation, it uses grasping tool from institute
The stacked direction stating thin plate or described piece grasps up and down;With the 6th operation, it is by grasping
Described thin plate or the insulator of described piece of insertion hollow, before described 4th operation or with described
4th operation and the 5th operation carry out described 3rd operation concurrently.
(18) the 4th operations, it is after described second operation, after pushing down stacking by pressing plate
Described thin plate or the topmost of described piece;With the 5th operation, it uses grasping tool from described thin
The stacked direction of plate or described piece grasps up and down, and in described 3rd operation, winding is formed
There is the electric wire of the coating of insulating properties.
Invention effect
According to the present invention, by making to be cut to the multi-disc soft magnetic materials stacking structure of rectangular flat plate shape
Become iron core, cover about with insulator and electric wire, it is possible to determine without deforming and manufacturing with engaging
Sub-tooth, it is possible to obtain that iron loss is little and high efficiency stator structure at low cost.
Accompanying drawing explanation
Fig. 1 is the figure of the structure of the axial-gap rotary electric machine representing embodiments of the invention 1.
Fig. 2 is the stator tooth of the axial-gap rotary electric machine representing embodiments of the invention 1
The figure of structure.
Fig. 3 is the soft magnetic materials of the use rectangular flat plate shape representing embodiments of the invention 1
The figure of the structure of iron core.
Fig. 4 for carrying out the iron contrasting, being fixed by riveting with embodiments of the invention 1
Core with reference to figure.
Fig. 5 A make in embodiments of the invention 1 soft magnetic materials with the upper end and go to the bottom vertical
Structure chart in the case of stacking on direction.
Fig. 5 B make in embodiments of the invention 1 soft magnetic materials with the upper end and go to the bottom parallel
Structure chart in the case of stacking on direction.
Fig. 5 C is to make soft magnetic materials parallel with trapezoidal hypotenuse in embodiments of the invention 1
Structure chart in the case of stacking on direction.
Fig. 6 A is stacking in the way of corner by iron core becomes acute angle in embodiments of the invention 1
In the case of structure chart.
Fig. 6 B is in the way of in embodiments of the invention 1, corner by iron core becomes chamfer shape
Structure chart in the case of stacking.
Fig. 7 is the soft magnetic materials of the use rectangular flat plate shape representing embodiments of the invention 1
The figure of the structure of iron core.
Fig. 8 is the stator tooth of the axial-gap rotary electric machine representing embodiments of the invention 2
The figure of structure.
Fig. 9 is the stator tooth of the axial-gap rotary electric machine representing embodiments of the invention 3
The figure of structure.
Figure 10 is the manufacturer of the stator tooth of the electric rotating machine representing embodiments of the invention 1,2
The figure of method.
Figure 11 is the manufacture method of the stator tooth of the electric rotating machine representing embodiments of the invention 3
Figure.
Figure 12 is the another kind of manufacture of the stator tooth of the electric rotating machine representing embodiments of the invention 3
The figure of method.
Figure 13 is the soft magnetic materials of the use rectangular flat plate shape representing embodiments of the invention 4
The figure of the structure of iron core.
Figure 14 A be in embodiments of the invention 4 in the way of making the corner of iron core become acute angle
Structure chart in the case of stacking.
Figure 14 B is in embodiments of the invention 4 so that the corner of iron core becomes chamfer shape
Structure chart in the case of mode stacking.
Figure 15 is the manufacture method of the stator tooth of the electric rotating machine representing embodiments of the invention 4
Figure.
Detailed description of the invention
Hereinafter, the example to embodiments of the present invention, as a example by axial-gap rotary electric machine
Illustrate with reference to accompanying drawing, but as long as being to use to form the soft magnetic materials stacking of rectangular flat plate shape
The electric rotating machine of iron core, then be not limited to axial-gap, it is also possible to be applicable to radial gap type etc..
Embodiment
[embodiment 1]
Illustrate to use iron core and the knot of stator tooth of the soft magnetic materials of the present invention with Fig. 1~3,5~7
One embodiment of structure.Wherein, Fig. 4 be for the present embodiment carry out contrasting with reference to figure.
Fig. 1 is that the structure of the axial-gap rotary electric machine to the soft magnetic materials using the present invention is entered
The figure of row explanation.The electric rotating machine 10 of axial-gap have on discoideus parts 21
Be configured with on circumferencial direction multiple permanent magnet 20 rotor 50, in a circumferential direction be configured with multiple
Including iron core 31 stator tooth 30 stator 60, in order to make rotor 50 and stator 60 with one heart
The rotary shaft 70 configured on circle, the shell 80 depositing them.
Wherein, it is not limited to permanent magnet 20, as long as produce the magnet of magnetic force, it is also possible to put
It is changed to other magnet or electromagnets etc..
Stator tooth 30 as in figure 2 it is shown, be energized and excitation by the electric wire 33 that its periphery is wound,
Make to produce between permanent magnet 20 and stator tooth 30 gravitation, by making different stator tooths 30 continuous
Ground excitation and make, between rotor 50 and stator 60, rotary motion occurs.Because stator 60 is by multiple
Stator tooth 30 is constituted, so each stator tooth 30 individually arranges the iron core 31 of bulk.
Fig. 2 is the figure of the structure that stator tooth 30 is described.Stator tooth 30 has iron core 31, insulation
Body 32, electric wire 33.Insulator 32 configures with the insulation of electric wire 33 in order to ensure iron core 31
Around iron core 31, at the live wire wound around 33 of insulator 32.Insulator 32 uses
One or more pieces insulating papers or the laminal resin material etc. of below thickness 1mm, electric wire 33
Use the wire rod that cross section is generally circular or cross section is substantially rectangular with copper or aluminium etc. as mother metal.
Fig. 3 is the figure of the structure of the iron core that stator is described.Iron core 31 is by with iron, cobalt or nickel as mother
The laminate structure 1 of the lamellar soft magnetic materials of material is constituted, and this laminate structure 1 can be by right
Lamellar soft magnetic materials is cut to the rectangular flat plate shape of length L, arbitrary width B respectively
Material stacking piecewise, but in the present embodiment, by have same length L, width B rectangular
Shape tabular thin plate multi-disc overlaps to form the soft magnetic materials block 2 of approximately parallelepiped body, and then makes width B
Different soft magnetic materials blocks 2 is constituted by the number stacking of regulation.
Each rectangular flat plate shape thin plate, is to not make laminal soft magnetic materials bend
Deformation, presses one or more pieces cut-outs every with cutting machine etc., in the case of multi-disc is cut off simultaneously,
In order to make the residual stress along with being breaking at plane of disruption generation will not iron loss be impacted, also root
Thickness and the cutting machine margining tablet number of use according to soft magnetic materials.
So, because making iron core 31 is soft magnetic materials block 2 stackings different for width B to be formed
Laminate structure 1, so when being cut to each rectangular flat plate thin plate, it is possible to do not make soft magnetic materials
Shifting ground becomes the arbitrary cross sectional shape such as circular, generally polygonal or substantially elliptical.
As it has been described above, iron core 31 by by electric wire 33 is energized produce magnetic flux excitation time, because of
Vortex flow and iron core 31 that the inside of iron core 31 produces add the residue that the strain produced man-hour causes
Stress etc. and hinder excitation to produce loss, the efficiency of electric rotating machine reduces.
Such as, such as the situation with reference to shown in figure, to the iron core 31 that lamination riveting manufactures of Fig. 4
Under, the caulking part of the laminate structure 1 of soft magnetic materials produces strain, and loss increases.
On the other hand, as shown in this embodiment, rectangular flat plate shape thin plate multi-disc will be made overlapping and
In the iron core 31 that soft magnetic materials block 2 stacking of the approximately parallelepiped body become obtains, it is processed as each rectangular
During shape tabular thin plate the plane of disruption produce strain less, so with the iron core manufactured by riveting
31 compare and can reduce loss.
Additionally, in the iron core with riveting projection as shown in the reference example of Fig. 4, because
Soft magnetic materials is made to be molded by punching processing, so producing more leftover pieces, on the other hand,
The iron core of the present invention makes soft magnetic materials cut off respectively to be processed as rectangular flat plate shape and be shaped,
So the generation amount of leftover pieces is few, it is possible to expect that the usage amount of soft magnetic materials is cut down and parts expense
Cost cutting.
Additionally, make the direction of soft magnetic materials block 2 stacking be not limited to a direction, as long as such as this reality
Execute shown in example, for substantially becoming the direction of 90 degree with direction of principal axis in axial-gap rotary electric machine,
On the other hand, for substantially becoming the direction of 90 degree with radial direction in radial gap type electric rotating machine,
Just can change stacked direction.
As an example, manufacturing cross section in axial-gap rotary electric machine is generally trapezoidal iron core
In the case of, it is possible to enumerate the upper end generally trapezoidal with cross section as shown in Figure 5A and go to the bottom vertical
Direction, the upper end generally trapezoidal with cross section as shown in Figure 5 B and go to the bottom parallel direction or as figure
The directions that hypotenuse generally trapezoidal with cross section shown in 5C is parallel etc. are as stacked direction.
Fig. 6 A and Fig. 6 B is to illustrate to arrange substantially chamfer shape (R shape) in the corner of iron core
In the case of the figure of structure of stator tooth.The corner 36 of the iron core 31 shown in Fig. 6 A is acute angle
In the case of generally trapezoidal, than electric wire 33, the corner 36 of iron core 31 becomes allows that bending radius is more
During little acute angle, there is the situation producing gap between electric wire 33 and insulator 32 and iron core 31.
In the case of electric wire 33 can not bend along corner 36, iron core 31 is whole relative to stator tooth 30
The ratio of body volume reduces because of the gap between electric wire 33 and insulator 32 and iron core 31, can
Loss can be increased.
Additionally, in the case of covering iron core 31 in order to the insulator 32 that insulating paper is material, because of
It is acute angle for corner 36, so insulator 32 may be damaged.Now, by regulation stacking
The thickness of soft magnetic materials block 2 and width B, make corner 36 become substantially chamfering as shown in Figure 6B
Shape ground stacking, alleviates the load to insulator 32 and prevents breakage, and make electric wire 33 edge
Corner 36 to bend, the gap between electric wire 33 and insulator 32 and iron core 31 reduces, energy
Enough make iron core closely configure, obtain losing less stator tooth 30.
Fig. 7 is the structure illustrating to change the stator tooth in the case of the thickness of soft magnetic materials block 2
Figure.The thickness T of soft magnetic materials block 2 by being cut off by soft magnetic materials different for thickness, can incite somebody to action
Soft magnetic materials multi-disc overlap cut off or make the material stacking after cutting off with many times of same widths B and
Change.When making soft magnetic materials block 2 stacking constitute iron core 31, the thickness of soft magnetic materials block 2
T needs not to be certain.
As an example, in the iron core that cross section is substantially trapezoidal shape, big by the most only making
For the relatively thin soft magnetic materials block 2a of thickness T near causing the trapezoidal upper end and going to the bottom, at soft magnetism material
The substantially chamfer shape in the corner 36 that the end face of material block 2 is formed becomes with the contact surface of insulator 32
Must smooth, it is possible to alleviate the load to insulator 32, prevent breakage.
Additionally, be the thicker of thickness T other than around by making the generally trapezoidal upper end and going to the bottom
Soft magnetic materials block 2b, it is possible to prepare a large amount of equal length, the soft magnetic materials 1 of width makes soft magnetism material
Material block 2b shaping, therefore can also shorten manufacturing time.Certainly, each soft magnetic materials block 2 is formed
Time, it is possible to so that the width B of the lamellar soft magnetic materials of stacking changes the most minutely so that it is
Form smoother chamfer shape.
[embodiment 2]
Fig. 8 is the figure illustrating to use the structure of the stator tooth of the situation of the insulator possessing recess.
Insulator 32 is made up of the laminal insulating materials of below thickness 1mm, by possess with
The lower-side insulation body 32a of the recess that the peripheral shape of iron core 31 is consistent and by lower-side insulation body 32a
Upper end open seal upside insulator 32b constitute.Wherein, lower-side insulation body 32a, upside
Insulator 32b is all molded with synthetic resin etc..
In the case of using such insulator 32, by the rectangular flat plate of one or more pieces overlaps
The soft magnetic materials 1 of shape is cut to the soft magnetic materials block 2 of any width B, at lower-side insulation body 32a
Recess inside stack gradually, and with upside insulator 32b cover iron core 31 top, now
The back side of upside insulator 32b is made to be in close contact with soft magnetic materials block 2 upper surface of topmost.
So, by covering the week of iron core 31 with lower-side insulation body 32a and upside insulator 32b
Enclose, it is possible to the secured core 31 without the joint between soft magnetic materials 1, so being easily handled,
Easily winding cables 33.Additionally, have under chamfer shape in the outside in corner 37 by using
Side insulator 32a and upside insulator 32b, makes electric wire 33 bend along corner 37, electric wire
Gap between 33 and two insulators 32a, 32b reduces, it is possible to make iron core closely configure,
Obtain losing less stator tooth 30.
[embodiment 3]
Fig. 9 is to illustrate to use that to have the cross section consistent with the peripheral shape of iron core 31 substantially trapezoidal shape
The insulator 32 of hollow bulb time the figure of structure of stator tooth.
In the case of using such insulator 32, make to be cut to the soft magnetic materials of any width B
Block 2 stacking also has the iron core 31 of arbitrary cross sectional shape, portion and bottom in the stacking direction,
It is inserted into the grasping such as the grasping device being made up of thin pawl or bar-like member etc. of groove 98, by insulation
Inserting hollow bulb in body 32 makes iron core 31 fix.
By using the insulator 32 so with hollow bulb, make iron core 31 fixing and be easier to place
Reason, easy winding cables 33, and because cover the insulator 32 of iron core 31 by parts
Constitute, so component costs can also be cut down.
Iron core and the manufacturer of stator tooth of the soft magnetic materials of the present invention is used with Figure 10~12 explanation
One embodiment of method.
Figure 10 is the stream of the manufacture method of the stator tooth representing the structure illustrated in figures 7 and 8
Cheng Tu.
(step 11)
Coupling stator tooth 30 shape and at the mould with the shorter generally trapezoidal recess in lower bottom side
Tool arranges insulator 32.
In the case of using insulating paper as insulator 32 in the case of Gai, stator tooth can be covered
The insulating paper of 30 complete cycles, the recess along mould is laid one or more pieces, on the other hand, is used
In the case of the insulator 32 being made up of synthetic resin etc. possessing recess shown in Fig. 8, by it
Correspondingly arrange with mould.
(step 12)
Arrange one or more pieces overlaps on the insulator 32 arranged in the recess of mould is rectangular
The soft magnetic materials block 2 that the flat soft magnetic materials of shape 1 is cut to any width B and is formed.
(step 13)
Soft magnetic materials blocks different for width B is made on the soft magnetic materials block 2 arranged on insulator 32
2 stackings.
(step 14)
Judge the soft magnetic materials 1 whether stacking sheet number of regulation.
In the case of the sheet number of the stacking sheet number less than regulation, step 13 is until becoming regulation repeatedly
Sheet number, formed iron core 31.
(step 15)
Cover the top of iron core 31 with insulator 32, iron core 31 is fixed.
Wherein, fixing of iron core 31, by insulator 32 being engaged with adhesive tape or adhesive etc.,
Or using the situation of the insulator 32 being made up of synthetic resin etc. possessing recess shown in Fig. 8
Under, by solder or TIG weld etc. weld, be used in lower-side insulation body 32a upper end and on
The methods such as the fitting portion that the lower end of side insulator 32b is arranged is combined, make two insulator 32a,
32b combines and realizes.
(step 16)
Electric wire wound around 33 at insulator 32.
By above operation, it is possible to manufacture the stator tooth of the soft magnetic materials using rectangular flat plate shape
30。
Figure 11 is the flow chart of the manufacture method of the stator tooth representing the structure being illustrated in Figure 9.
(step 21)
There is the shorter generally trapezoidal recess in lower bottom side and at recess under bottom side have one or
In the recess of the mould in multiple groove portions, the rectangular flat plate shape to one or more pieces overlaps is set
The soft magnetic materials block 2 that soft magnetic materials 1 is cut to any width B and is formed.
(step 22)
Soft magnetic materials blocks different for width B is made on the soft magnetic materials block 2 arranged on insulator 32
2 stackings.
(step 23)
Judge the soft magnetic materials 1 whether stacking sheet number of regulation.
(step 24)
In the case of the sheet number of the stacking sheet number less than regulation, the second operation is until becoming rule repeatedly
Fixed sheet number, forms iron core 31.4th, there is the pressing in one or more groove portion with lower surface
The top of iron core 31 pushed down by plate.
(step 25)
5th, insert in the groove portion of mould and pressing plate and be made up of thin pawl or bar-like member etc.
Grasping device, grasp iron core 31.
(step 26)
Make pawl pass through the groove portion 98 arranged on the insulator 32 of hollow, iron core 31 is inserted hollow
Insulator 32.
(step 27)
7th, at the electric wire wound around 33 of insulator 32.
By above operation, it is possible to manufacture the stator tooth of the soft magnetic materials using rectangular flat plate shape
30。
Figure 12 is manufacture method another representing the iron core of the structure being illustrated in Figure 9 and stator tooth
The flow chart of one example.
(step 31)
There is the shorter generally trapezoidal recess in lower bottom side and at recess under bottom side have one or
In the recess of the mould in multiple groove portions, the rectangular flat plate shape to one or more pieces overlaps is set
The soft magnetic materials block 2 that soft magnetic materials 1 is cut to any width B and is formed.
(step 37)
With step 31 concurrently at insulator 32 electric wire wound around 33 of hollow.
(step 32)
Soft magnetic materials block different for width B 2 layers is made on the soft magnetic materials block 2 arranged on mould
Folded.
(step 33)
Judge the soft magnetic materials 1 whether stacking sheet number of regulation.
In the case of the sheet number of the stacking sheet number less than regulation, step 32 is until becoming regulation repeatedly
Sheet number, formed iron core 31.
(step 34)
With lower surface, there is the pressing plate in one or more groove portion and push down the top of iron core 31.
(step 35)
The grasping being made up of thin pawl or bar-like member etc. is inserted in the groove portion of mould and pressing plate
Device, grasps iron core 31.
(step 36)
Make pawl pass through the groove portion 98 arranged on the insulator 32 of hollow, iron core 31 is inserted hollow
Insulator 32.
So, by manufacturing stator tooth by the manufacture method shown in Figure 12, it is possible to carry out concurrently
The shaping of iron core 31 and the winding of electric wire 33, it is possible to shorten manufacturing time.
Embodiment from the description above, by make by be cut to a piece of of rectangular flat plate shape or
Soft magnetic materials block 2 stacking that multi-disc soft magnetic materials 1 is constituted constitutes iron core 31, it is possible to without deformation
With engage manufacture iron core, it is possible to obtain the stator with the little iron core of iron loss at low cost.
[embodiment 4]
Use the iron core of the soft magnetic materials of the present invention with Figure 13, Figure 14 A and Figure 14 B explanation and determine
One embodiment of the structure of sub-tooth.
Figure 13 is the figure of the structure of the stator tooth that the present embodiment is described.In stator tooth 30,
The surrounding of iron core 31 directly winding defines the electric wire 33 of the coating film 34 of insulating properties thus by it
Fixing.Wherein, electric wire 33 uses the cross section with copper or aluminium etc. as mother metal generally circular or cross section
Substantially rectangular wire rod.
Figure 14 A and Figure 14 B is to illustrate to arrange substantially in the case of chamfer shape in the corner of iron core
The figure of structure of stator tooth.
Iron core 31 is as embodiment 1~3, by by the soft magnetism material with iron, cobalt or nickel as mother metal
The laminal soft magnetic materials of length L that material is constituted is cut to rectangle by arbitrary width B and puts down
Tabular, does not bring it about the deformation such as bending and the approximately parallelepiped body that one or more pieces overlapped
Soft magnetic materials block 31 stacking one or more constitute.
Iron core 31 is by making soft magnetic materials block 31 stackings different for width B, it is possible to do not make soft magnetism
Material shifting ground becomes the arbitrary cross section such as circular, generally polygonal or substantially elliptical
Shape.
Under the case for this embodiment, by defining the electric wire 33 of the coating film 34 of insulating properties, will
The iron core 31 making soft magnetic materials blocks 31 different for width B be laminated is fixed, so such as Fig. 6 A
Illustrated, the corner 36 of the iron core 31 shown in Figure 14 A be acute angle generally trapezoidal in the case of,
When 36 one-tenth of the corner of iron core 31 is less than the acute angle allowing bending radius of electric wire 33, at electric wire 33
And the possibility producing gap between iron core 31 is higher.
In the case of electric wire 33 can not bend along corner 36, iron core 31 is relative to stator tooth 30
The ratio of overall volume reduces because of the gap between electric wire 33 and iron core 31, may increase and damage
Lose.Additionally, because corner 36 is acute angle, so the cladding 34 of insulating properties may be damaged.
Then, by the width B of the soft magnetic materials block 2 of regulation stacking, make as shown in Figure 14B
Corner 36 becomes substantially chamfer shape ground stacking, alleviates the load of the coating film 34 to insulating properties
And prevent breakage, and make electric wire 33 bend along corner 36, electric wire 33 and iron core 31 it
Between gap reduce, it is possible to make iron core closely configure, obtain losing less stator tooth 30.
Figure 15 is the flow chart of the manufacture method of the stator tooth representing the structure being illustrated in Figure 13.
(step 41)
There is the shorter generally trapezoidal recess in lower bottom side and at recess under bottom side have one or
In the recess of the mould in multiple groove portions, the rectangular flat plate shape to one or more pieces overlaps is set
The soft magnetic materials block 2 that soft magnetic materials 1 is cut to any width B and is formed.
(step 42)
Soft magnetic materials blocks different for width B is made on the soft magnetic materials block 2 arranged on insulator 32
2 stackings.
(step 43)
3rd, it is determined that the soft magnetic materials 1 whether stacking sheet number of regulation.
In the case of the sheet number of the stacking sheet number less than regulation, step 42 is until becoming regulation repeatedly
Sheet number, formed iron core 31.
(step 44)
With lower surface, there is the pressing plate in one or more groove portion and push down the top of iron core 31.
(step 45)
The grasping being made up of thin pawl or bar-like member etc. is inserted in the groove portion of mould and pressing plate
Device, unloads pressing plate when pushing down grasping at the laminated arrangement not destroying iron core 31, will
Iron core 31 is extracted out from mould.
(step 46)
Keep this state, at the electric wire wound around 33 of iron core 31, after fixing for iron core 31,
Extract retainer out.
So, by manufacturing stator tooth by the manufacture method shown in Figure 15, it is possible to manufacture iron core 31
The stator tooth 30 of the soft magnetic materials of the use rectangular flat plate shape fixed by electric wire 33.
Embodiment from the description above, by make by be cut to a piece of of rectangular flat plate shape or
Soft magnetic materials block 2 stacking that multi-disc soft magnetic materials 1 is constituted constitutes iron core 31, it is possible to without deformation
With engage manufacture iron core, it is possible to obtain the stator with the little iron core of iron loss at low cost.
Specifically understand the present invention above based on embodiment, but also be able to illustrate individually
Multiple invention is applied in combination.Additionally, the example to the situation using axial-gap rotary electric machine
It is illustrated, but the cross sectional shape being because iron core can at random change, so radially
Clearance type electric rotating machine also is able to obtain same effect.That is, the invention is not restricted to above-mentioned
Bright embodiment, has soft magnetic materials stacking the determining as iron core making rectangular flat plate shape
In the electric rotating machine of sub-tooth, it is possible to changing without departing from the range of its purport.
Industrial applicability
As described above, according to the electric rotating machine of the present invention, the iron core of stator tooth is by making thin
The soft magnetic materials of tabular is cut to, by the most a piece of or minority sheet, the rectangular flat plate that Rack is formed
The thin plate stacking of shape and constitute, thus without soft magnetic materials is applied deformation, without adhesive,
Can expect to be widely used as low cost and high efficiency electric rotating machine and manufacture method thereof.
Symbol description
1 ... soft magnetic materials
2 ... soft magnetic materials block
10 ... axial-gap rotary electric machine
20 ... magnet
21 ... disk-like member
30 ... stator tooth
50 ... rotor
60 ... stator
70 ... rotary shaft
80 ... shell
98 ... the groove portion of insulator
31 ... the iron core of stator tooth
32 ... the insulator of stator tooth
33 ... the electric wire of stator tooth
34 ... the coating film of the insulating properties of electric wire
36 ... the corner of the iron core of stator tooth
37 ... the corner of the insulator of stator tooth
L ... soft magnetic materials and the length of soft magnetic materials block
B ... soft magnetic materials and the width of soft magnetic materials block
T ... soft magnetic materials and the thickness of soft magnetic materials block.
Claims (17)
1. an electric rotating machine with stator and rotor, it is characterised in that:
Constitute the stator tooth of described stator include iron core, the electric wire being arranged in around described iron core and
It is arranged in the insulator between described iron core and described electric wire,
Described iron core is made up of duplexer, and described duplexer is the width that will be formed by magnetic material
The duplexer that different flat boards makes the corner of this flat board become chamfer shape ground stacking and formed.
2. electric rotating machine as claimed in claim 1, it is characterised in that:
The length of described flat board is equal.
3. electric rotating machine as claimed in claim 1, it is characterised in that:
Described insulator is the insulating properties coating being coated with described electric wire.
4. electric rotating machine as claimed in claim 1, it is characterised in that:
Stacking multi-disc has the described flat board of same widths and forms a block,
Described iron core is consisted of stacking width different multiple described piece.
5. electric rotating machine as claimed in claim 1, it is characterised in that:
The material of described magnetic material is the electromagnetic steel plate with iron, cobalt or nickel as mother metal or amorphous gold
Belong to.
6. electric rotating machine as claimed in claim 1, it is characterised in that:
Described flat board is with the angle stacking axially becoming 90 degree with described rotor.
7. electric rotating machine as claimed in claim 1, it is characterised in that:
The stacking on the radially different direction with the axle of described rotor of described flat board.
8. electric rotating machine as claimed in claim 7, it is characterised in that:
Described flat board includes that width is more than the flat board of the width of the rotary shaft circumference of described iron core.
9. electric rotating machine as claimed in claim 1, it is characterised in that:
Described iron core makes the institute of stacked direction upper and lower by adjusting the width of described flat board
State the thickness of flat board less than the thickness in the middle part of stacked direction.
10. electric rotating machine as claimed in claim 1, it is characterised in that:
Described insulation thickness is thin and has the cross sectional shape of spill, the side of recess and bottom surface institute
The angle become is more than 90 degree.
11. electric rotating machines as claimed in claim 10, it is characterised in that:
Described insulator is thin by thickness and has spill that the peripheral shape with described iron core mates
The lower isolator of cross sectional shape and flat upper portion insulating body are constituted,
Described iron core is covered by described lower isolator and described upper portion insulating body.
12. electric rotating machines as claimed in claim 1, it is characterised in that:
Described insulator is the thickness that inner side has the hollow bulb that the peripheral shape with described iron core is mated
Spend thin insulator.
The manufacture method of 13. 1 kinds of electric rotating machines with stator tooth, it is characterised in that including:
First operation, it presses the most a piece of or the most small number of number by flat magnetic material
Be formed as the width of regulation to make flat board;
Second operation, flat board described in its stacking or stacking are by this Flat stacked multi-disc of same widths
Block;With
3rd operation, rolls up across insulator around its described flat board after stacking or described piece
Around electric wire,
The width making described flat board or described piece in described second operation mates described stator tooth
Core configuration and stacking in the stacking direction,
The iron core of described stator tooth is made up of duplexer, and described duplexer is by by magnetic material shape
The layer that the different flat board of width become makes the corner of this flat board become chamfer shape ground stacking and formed
Stack.
The manufacture method of 14. electric rotating machines as claimed in claim 13, it is characterised in that:
In described second operation, the inside of the mould being covered with insulating paper in inside arranges described flat
Plate or described piece by its stacking.
The manufacture method of 15. electric rotating machines as claimed in claim 13, it is characterised in that bag
Include:
4th operation, it is after described second operation, push down after stacking by pressing plate described in
Flat board or the topmost of described piece;
5th operation, it uses grasping tool to enter up and down from the stacked direction of described flat board or described piece
Row grasping;With
6th operation, it is by the described flat board grasped or the insulator of described piece of insertion hollow,
Described 3rd operation is carried out after the 6th operation.
The manufacture method of 16. electric rotating machines as claimed in claim 13, it is characterised in that bag
Include:
4th operation, it is after described second operation, push down after stacking by pressing plate described in
Flat board or the topmost of described piece;
5th operation, it uses grasping tool to enter up and down from the stacked direction of described flat board or described piece
Row grasping;With
6th operation, it is by the described flat board grasped or the insulator of described piece of insertion hollow,
Institute is carried out concurrently before described 4th operation or with described 4th operation and the 5th operation
State the 3rd operation.
The manufacture method of 17. electric rotating machines as claimed in claim 13, it is characterised in that bag
Include:
4th operation, it is after described second operation, push down after stacking by pressing plate described in
Flat board or the topmost of described piece;With
5th operation, it uses grasping tool to enter up and down from the stacked direction of described flat board or described piece
Row grasping,
In described 3rd operation, winding is formed with the electric wire of the coating of insulating properties.
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
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JP2011267468A JP5859297B2 (en) | 2011-12-07 | 2011-12-07 | Rotating electric machine |
JP2011-267468 | 2011-12-07 | ||
PCT/JP2012/077590 WO2013084614A1 (en) | 2011-12-07 | 2012-10-25 | Rotating electric machine and method for manufacturing rotating electric machine |
Publications (2)
Publication Number | Publication Date |
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CN103975504A CN103975504A (en) | 2014-08-06 |
CN103975504B true CN103975504B (en) | 2016-08-24 |
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JP (1) | JP5859297B2 (en) |
CN (1) | CN103975504B (en) |
WO (1) | WO2013084614A1 (en) |
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JP5749639B2 (en) * | 2011-12-14 | 2015-07-15 | 山洋電気株式会社 | stator |
EP3131188B1 (en) * | 2014-04-11 | 2022-02-23 | Hitachi Industrial Equipment Systems Co., Ltd. | Axial air gap rotating electric machine |
US10536042B2 (en) * | 2014-04-14 | 2020-01-14 | Hitachi Industrial Equipment Systems Co., Ltd. | Axial air gap type electric motor |
JP6739514B2 (en) | 2016-03-02 | 2020-08-12 | 株式会社日立産機システム | Axial gap type rotating electric machine and bobbin for rotating electric machine stator |
JP6350613B2 (en) * | 2016-08-16 | 2018-07-04 | マツダ株式会社 | Rotating electric machine |
CN109642265B (en) * | 2017-02-14 | 2021-06-18 | 松下电器产业株式会社 | Thin strip component, method for manufacturing the same, and motor using the thin strip component |
JP6852799B2 (en) * | 2017-09-29 | 2021-03-31 | 日立金属株式会社 | Radial gap type rotary electric machine and its manufacturing method, manufacturing device for tooth piece for rotary electric machine, manufacturing method for tooth member for rotary electric machine |
KR102544956B1 (en) * | 2018-10-02 | 2023-06-20 | 닛폰세이테츠 가부시키가이샤 | Cheol Shim Kwon |
CN109245340B (en) * | 2018-11-28 | 2024-02-23 | 浙江盘毂动力科技有限公司 | Stator core processing method |
CN109639074B (en) * | 2019-01-24 | 2020-09-29 | 浙江盘毂动力科技有限公司 | Stator core forming method |
US11355974B2 (en) | 2019-09-19 | 2022-06-07 | Whirlpool Corporation | Axial flux motor having rectilinear stator teeth |
WO2021089188A1 (en) * | 2019-11-06 | 2021-05-14 | Eaton Intelligent Power Limited | Axial flux motor with cooling jacket |
DE102020101149A1 (en) * | 2019-12-04 | 2021-06-10 | Schaeffler Technologies AG & Co. KG | Axial flux machine with mechanically fixed stator cores with radially extending sheet metal segments |
DE102020101148A1 (en) * | 2019-12-04 | 2021-06-10 | Schaeffler Technologies AG & Co. KG | Axial flux machine with radially extending sheet metal segments having stator |
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CN1543042A (en) * | 2003-02-26 | 2004-11-03 | ��ʿͨ�����ɷ�����˾ | Axial gap electronic motor |
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JPS5811940U (en) * | 1981-07-16 | 1983-01-25 | 東洋電機製造株式会社 | Commutating pole iron core of DC machine |
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CN1543042A (en) * | 2003-02-26 | 2004-11-03 | ��ʿͨ�����ɷ�����˾ | Axial gap electronic motor |
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Also Published As
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JP2013121226A (en) | 2013-06-17 |
WO2013084614A1 (en) | 2013-06-13 |
CN103975504A (en) | 2014-08-06 |
JP5859297B2 (en) | 2016-02-10 |
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