CN103964121B - Linear friction U-type belt conveyor - Google Patents
Linear friction U-type belt conveyor Download PDFInfo
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- CN103964121B CN103964121B CN201410190644.1A CN201410190644A CN103964121B CN 103964121 B CN103964121 B CN 103964121B CN 201410190644 A CN201410190644 A CN 201410190644A CN 103964121 B CN103964121 B CN 103964121B
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Abstract
The invention relates to a linear friction U-type belt conveyor which comprises a main machine and at least one auxiliary forcing device installed on the main machine. The main machine comprises a support, a head idler wheel, a tail idler wheel, a carrying carrier roller, a flange carrier roller and driving belts, wherein the head idler wheel, the tail idler wheel, the carrying carrier roller, the flange carrier roller and the driving belts are installed on the support, the head idler wheel is located at one end of the support, the tail idler wheel is located at the other end of the support, and the head idler wheel and the tail idler wheel are connected through the driving belts which are located on the surfaces of the carrying carrier roller and the flange carrier roller. The auxiliary forcing device is located between the driving belts, and comprises an auxiliary traction idler wheel, an auxiliary driven idler wheel, a forcing fixed platform and forcing belts, wherein the auxiliary traction idler wheel, the auxiliary driven idler wheel, the forcing fixed platform and the forcing belts are installed on the support of the main machine, and the auxiliary traction idler wheel and the auxiliary driven idler wheel are connected through the forcing belts which are located on the forcing fixed platform and are in contact with the driving belts. The linear friction U-type belt conveyor is characterized in that the grooving angle between the carrying carrier roller and the flange carrier roller ranges from 60 degrees to 90 degrees, each driving belt comprises an upper covering layer, a lower covering layer, an upper bonding layer, a lower bonding layer and a framework layer, the upper bonding layer and the lower bonding layer are connected with the upper covering layer and the lower covering layer respectively, and the framework layer is located between the upper bonding layer and the lower bonding layer and provided with a plurality of steel wire ropes.
Description
Technical field
The invention belongs to transportation art is and in particular to a kind of U-shaped ribbon conveyer of link friction.
Background technology
With the development of social economy, the requirement more and more higher to conveyer for the relevant industries, small-sized belt is defeated
Machine is sent to be difficult to meet delivery requirements, big freight volume, the ribbon conveyer of distance become industry development
Trend.Also just because of the increase of conveying capacity, lengthening distance, the power requirement also phase of conveyor drive
Should improve, or even the method using fragmented transport of having to, both reduce conevying efficiency, easily cause fortune again
Situations such as defeated product landing, while waste of resource, also pollute environment, U-shaped ribbon conveyer arises at the historic moment.
But, it is limited to conveyer belt manufacturing technology, large-scale U-shaped ribbon conveyer driving belt and the carrying of routine
Contact between carrying roller is point contact, and the angle of the v-groove maximum that becomes between rib carrying roller and carrying idler can only reach
To 45 °～60 °.Due to when tunnel width one timing, between rib carrying roller and carrying idler, become the angle of the v-groove
Bigger, then the sectional area of conveyer belt is bigger, and the freight volume of conveyer belt is bigger.Reach the purpose of big freight volume,
It is thus desirable to segmentation increases power set to realize transporting, transfer efficiency is very low, and energy resource consumption is very huge
Greatly, and U-type groove in conveying article easily from band in landing waste of resource pollution environment.
Content of the invention
For above-mentioned deficiency, the present invention provides a kind of U-shaped ribbon conveyer of link friction, and conveyer can be made to keep off
The groove angle that becomes between side roller and carrying idler reaches 60 °～90 °, and driving belt and carrying idler it
Between contact be linear contact, be furthermore provided with relatively low power auxiliary augmentor, both improve fortune
Defeated efficiency turn avoid waste and environmental pollution to conveying article.
For realizing technique scheme, at least one auxiliary that the present invention includes main frame and is arranged on main frame is afterburning
Device, described main frame includes support, and rack-mount：Head roller, position positioned at bracket end
In the afterbody roller of the support other end, carrying idler, rib carrying roller, connect head roller and afterbody roller and
Positioned at the driving belt of carrying idler and rib carrying roller surface, described head roller is circumscribed with power set；Institute
State auxiliary augmentor to be located between driving belt, including being arranged on host rack：Secondary traction rollers,
Secondary return idler, afterburning carrying roller, auxiliary connection traction rollers and secondary return idler, be located on afterburning carrying roller and with
The afterburning belt that driving belt contacts, described pair traction rollers are circumscribed with power-equipment；
It is characterized in that：The angle of the v-groove that becomes between described carrying idler and rib carrying roller is 60 °～90 °, institute
State driving belt and include two cover layers, two adhesive layers connecting two cover layers respectively, two adhesive layers
Between casing play, described casing play is distributed with some steel wire ropes.
As a kind of preferred embodiment, described every steel wire rope has altogether 190 steel wires, comprises seven identicals
Steel wire group and a winding steel wire being wrapped in seven steel wire group surfaces, wherein seven steel wire groups are by positioned at centre
One steel wire group of position and six steel wire groups around this steel wire group are constituted, and each steel wire group comprises compound steel
Silk, wherein innermost layer comprises 3 steel wires, and intermediate layer comprises 9 steel wires, and outermost layer comprises 15 steel wires,
Every layer of steel wire carries out twisted, and each steel wire group carries out twisted again.This kind of structure of steel wire both can guarantee that steel wire rope
Intensity can make the laminating degree of driving belt higher again.
As a kind of preferred embodiment, a diameter of 0.123mm～0.245mm of every steel wire in described steel wire rope,
Intensity requirement can be met, be easy to batch micro operations again.
As a kind of preferred embodiment, the winding steel wire pitch on described steel wire group surface is 6mm～10mm, diameter
0.123mm～0.245mm, by increasing capacitance it is possible to increase the intensity of belt, increases the service life.
As a kind of optional approach, carrying idler surface has ridge design between 2mm～10mm for the height,
Both can guarantee that the steady of conveying, the frictional force between driving belt and carrying idler can have been increased again.
As a kind of preferred embodiment, assist power plants hauling speed based on the hauling speed of augmentor
1.05～1.10 times, driving belt can be carried out with preferably afterburning effect.
As a kind of preferred embodiment, the height of rib carrying roller is 100mm～600mm, can meet to different article
Conveying require.
As a kind of preferred embodiment, when driving belt is located at, described driving belt is near carrying idler two ends
At position, inside casing play, do not set steel wire rope, further promote driving belt pliability and with carrying roller it
Between laminating degree, thus increasing the frictional force between driving belt and carrying idler, improve power set profit
With efficiency, reduce cost of transportation.
The present invention operationally, the article of required transmission is held in place in the driving belt at afterbody roller,
Then power set and the auxiliary augmentor of main frame are started, the power set on main frame drive head roller
Rotate thus driving driving belt to rotate, simultaneously auxiliary augmentor by carrying out to the driving belt of main frame plus
Power is it is ensured that conveyer can be run with normal speed.
The invention has the beneficial effects as follows：
The present invention adopts High-molecular rubber material layered structure and construction of wire rope, can make driving belt system
One-tenth is more soft, laminating degree is higher, such that it is able to make rib carrying roller reach with the angle of the v-groove that becomes of carrying idler
60 °～90 °, increased greatly the conveying sectional area of conveyer, thus increased conveying capacity, can make simultaneously
Contact between driving belt and carrying idler more fully, linear contact lay is changed into from conventional point contact, improves
The utilization ratio of power set, reduces energy resource consumption, not only energy-conservation but also economical it is not necessary to extra correction dress
Put, the article of conveying more difficultly slip off in U-type groove simultaneously, it is to avoid pollution to conveying surrounding enviroment,
Beneficial to environmental protection.Driving belt bottom is additionally provided with auxiliary augmentor, and auxiliary augmentor passes through afterburning belt pair
Driving belt is acted on, and hauling speed is slightly above driving belt, can effectively ensure that normally entering of conveying
OK.
Brief description
Fig. 1 is operation principle schematic diagram of the present invention；
Fig. 2 is the group vertical profile structural representation of the present invention；
Fig. 3 is driving belt cross-sectional view of the present invention；
Fig. 4 is the combining structure schematic diagram of steel wire rope in driving belt of the present invention.
Wherein：11st, support, 12, head roller, 13, afterbody roller, 14, carrying idler, 15, gear
Side roller, 16, driving belt, 21, secondary traction rollers, 22, secondary return idler, 23, afterburning belt,
24th, afterburning carrying roller, 31, cover layer, 32, adhesive layer, 33, steel wire rope, 34, steel wire group, 35, twine
Around steel wire, 36, casing play, 37, carry belt.
Specific embodiment
With reference to specific embodiment and accompanying drawing, the present invention is described in further detail.
Embodiment 1：
As shown in Figure 1 to 4, the present invention include main frame and be arranged on main frame at least one auxiliary augmentor,
Described main frame includes support, and rack-mount：Positioned at bracket end head roller 12, be located at
The afterbody roller 13 of the frame other end, carrying idler 14, rib carrying roller 15, connection head roller 12 and afterbody
Roller 13 and the driving belt 16 positioned at carrying idler 14 and rib carrying roller 15 surface, described head roller
12 are circumscribed with power set；Described auxiliary augmentor is located between driving belt 16, including being arranged on main frame
On support：Secondary traction rollers 21, secondary return idler 22, afterburning carrying roller 24, auxiliary connection traction rollers 21
With secondary return idler 22, the afterburning belt 23 that is located on afterburning carrying roller 24 and contacts with driving belt 16,
Described pair traction rollers 21 are circumscribed with power-equipment；
It is characterized in that：The angle of the v-groove that becomes between described carrying idler 14 and rib carrying roller 15 is 60 °, institute
State driving belt 16 include two cover layers 31, respectively connect two cover layers 31 two adhesive layers 32,
Casing play 36 between two adhesive layers 32, described casing play 36 is distributed with some steel wire ropes.
Between described driving belt 16 adjacent layer, bonding is connected by mode of heating, ensure that driving belt 16
Driving belt 16 will not be caused while fastness between adjacent layer to damage again.
Described every steel wire rope 33 1 has 190 steel wires, comprises seven identical steel wire groups 34 and one
It is wrapped in the winding steel wire 35 on seven steel wire group 34 surfaces, wherein seven steel wire groups 34 are by centrally located
A steel wire group 34 and closely constitute around six steel wire groups 34 of this steel wire group 34.Each steel wire group 34
Comprise three steel wire floors, wherein innermost layer comprises 3 steel wires, and intermediate layer comprises 9 steel wires, outermost layer bag
Containing 15 steel wires, each steel wire group 34 twists into one.The structure of this kind of steel wire rope 33 both can guarantee that steel wire rope
33 intensity can make the laminating degree of driving belt 16 higher again.
When described driving belt 16 is arranged on carrying idler 14 and rib carrying roller 15, near carrying idler
At 14 end positions, do not set steel wire rope 33 inside adhesive layer 32, facilitate the bending of driving belt 16, enter one
Step promotes the pliability of rubber and the laminating degree and carrying roller between, thus increasing driving belt 16 and carrying support
Contact area between roller 14 and frictional force, improve the utilization ratio of power set.
As shown in Fig. 1～Fig. 2, support 11 of the present invention is provided with auxiliary augmentor, assists augmentor
One end is connected with secondary traction rollers 21, equipped with afterburning belt 23 on secondary traction rollers 21 surface, on support 11
Afterburning carrying roller 24 is installed, afterburning belt 23 is located between afterburning carrying roller 24 and driving belt 16, afterburning skin
Band 23 is contacted with driving belt 16, and the hauling speed due to assisting augmentor is slightly larger than main frame and moves
The hauling speed of power apparatus, therefore auxiliary augmentor can carry out reinforcing to driving belt 16 it is ensured that driving
Belt 16 can carry the article of big freight volume it is ensured that conevying efficiency.
Equipped with carrying belt 37 between described driving belt 16 and carrying idler 14, can preferably extend and set
Standby service life, it is to avoid driving belt 16 is damaged because of long-term friction and carrying idler 14 between.
As shown in Fig. 3～Fig. 4, the driving belt 16 that the present invention adopts is included using layered structure：Two cover
Skeleton between cap rock 31, respectively 32, two adhesive layers 32 of two adhesive layers of two cover layers 31 of connection
Layer 36, described casing play 36 is distributed with some steel wire ropes.
Pass through mode of heating bonding between described driving belt 16 adjacent layer.
Described every steel wire rope 33 1 has 190 steel wires, comprises seven identical steel wire groups 34 and one
It is wrapped in the winding steel wire 35 on seven steel wire group 34 surfaces, wherein seven steel wire groups 34 are by positioned at middle one
Individual steel wire group 34 and six steel wire groups 34 around this steel wire group 34 are constituted.One steel wire group 34 is wrapped
Silk containing compound steel, wherein innermost layer comprise three steel wires, and intermediate layer comprises nine steel wires, and outermost layer comprises ten
Five steel wires, every group of steel wire rope 33 twists into one, thus preferably increasing the intensity of steel wire rope 33.Described
The a diameter of 0.245mm of winding steel wire 35, pitch is 10mm.
The present invention operationally, the article of required transmission is held in place the driving belt at afterbody roller 13
On 16, then start power set and the auxiliary augmentor of main frame, the power set on main frame drive head
Portion's roller 12 rotates and rotates thus rotating driving belt 16, and auxiliary augmentor is by the drive to main frame simultaneously
Dynamic belt 16 carries out reinforcing it is ensured that conveyer can be run with normal speed.
Driving belt 16 of the present invention employs the layered structure of driving belt 16 and the combination knot that steel wire rope is special
Structure, can make driving belt 16 make more soft, laminating degree higher, such that it is able to make rib carrying roller 15
Reaching 90 ° with the angle of the v-groove that becomes of carrying idler 14, increased greatly the conveying sectional area of conveyer, thus increasing
Conveying capacity, can make to contact more fully between driving belt 16 and carrying idler 14, by routine simultaneously
Point contact be changed into linear contact lay, increased contact area between driving belt 16 and carrying idler 14 thus
Increase frictional force between the two, improve the efficiency of power set, reduce energy resource consumption, both energy-conservation
Economy is not necessary to extra deviation correcting device again, and in U-type groove, the article of conveying more difficultly slip off simultaneously,
Avoid the pollution to conveying surrounding enviroment, beneficial to environmental protection.Driving belt 16 bottom is additionally provided with the afterburning dress of auxiliary
Put, auxiliary augmentor passes through afterburning belt 23 and driving belt 16 is acted on, and hauling speed is slightly higher
In driving belt 16, can effectively ensure that being normally carried out of conveying.
Embodiment described above is only the preferred embodiment of the present invention to be described, not to this
Bright scope is defined, under the premise of without departing from design spirit of the present invention, this area ordinary skill technology people
Various modifications and change that member makes to technical solution of the present invention, all should fall into claims of the present invention true
In fixed protection domain.
Claims (5)
1. the U-shaped ribbon conveyer of a kind of link friction, including main frame and be arranged at least one auxiliary augmentor on main frame, described main frame includes support (11), and is arranged on support (11)：Head roller (12) positioned at support (11) end, the afterbody roller (13) being located at support (11) other end, carrying idler (14), rib carrying roller (15), connection head roller (12) and afterbody roller (13) and the driving belt (16) positioned at carrying idler (14) and rib carrying roller (15) surface, described head roller (12) is circumscribed with power set；Described auxiliary augmentor is located between driving belt (16), including being arranged on host rack (11)：Secondary traction rollers (22), secondary return idler (22), afterburning carrying roller (24), auxiliary connection traction rollers (22) and secondary return idler (22), it is located at the afterburning belt (23) that afterburning carrying roller (24) is upper and contacts with driving belt (16), described secondary traction rollers (22) are circumscribed with afterburning equipment；It is characterized in that：The angle of the v-groove that becomes between described carrying idler (14) and rib carrying roller (15) is 60 °～90 °, described driving belt (16) includes two cover layers (31), the respectively casing play (36) between two adhesive layers (32) of two cover layers (31) of connection, two adhesive layers (32), and described casing play (36) is distributed with some steel wire ropes (33)；Every described steel wire rope (33) has 190 steel wires, it is wrapped in the winding steel wire (35) on seven steel wire group (34) surfaces including seven identicals steel wire group (34) and one, wherein seven steel wire groups (34) are constituted by a centrally located steel wire group (34) with around six steel wire groups (34) of this steel wire group (34), each steel wire group (34) comprises compound steel silk, wherein innermost layer comprises 3 steel wires, intermediate layer comprises 9 steel wires, outermost layer comprises 15 steel wires, and every group of steel wire rope (33) twists into one；1.05～1.10 times of power plants hauling speed based on the hauling speed of described auxiliary augmentor；Described driving belt (16), at carrying idler (14) end positions, does not set steel wire rope (33) inside adhesive layer (32)；It is also equipped between described driving belt (16) and carrying idler (14) carrying belt (37).
2. the U-shaped ribbon conveyer of link friction according to claim 1 it is characterised in that：In described steel wire rope (33), every gauge of wire is 0.123mm～0.245mm.
3. the U-shaped ribbon conveyer of link friction according to claim 2 it is characterised in that：The pitch of the winding steel wire (35) on described steel wire group (34) surface is 6mm～10mm.
4. the U-shaped ribbon conveyer of link friction according to claim 1 it is characterised in that：Described carrying idler (14) surface has ridge design between 2mm～10mm for the height.
5. the U-shaped ribbon conveyer of link friction according to claim 1 it is characterised in that：The height of described rib carrying roller (15) is 100mm～600mm.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410190644.1A CN103964121B (en) | 2014-05-07 | 2014-05-07 | Linear friction U-type belt conveyor |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410190644.1A CN103964121B (en) | 2014-05-07 | 2014-05-07 | Linear friction U-type belt conveyor |
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| Publication Number | Publication Date |
|---|---|
| CN103964121A CN103964121A (en) | 2014-08-06 |
| CN103964121B true CN103964121B (en) | 2017-02-22 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201410190644.1A Active CN103964121B (en) | 2014-05-07 | 2014-05-07 | Linear friction U-type belt conveyor |
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Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107902342A (en) * | 2017-11-18 | 2018-04-13 | 山西浩业通用设备有限公司 | A kind of conveyer that Multipoint Drive indefinite extension is realized with hydraulic motor |
| CN111392328A (en) * | 2020-03-30 | 2020-07-10 | 安徽恒明工程技术有限公司 | Stress application station of ultra-long belt conveyor |
| CN111392327A (en) * | 2020-03-30 | 2020-07-10 | 安徽恒明工程技术有限公司 | Force application method of ultra-long belt conveyor |
| CN111776597A (en) * | 2020-07-13 | 2020-10-16 | 鲍茂食 | Non-metal workpiece detection conveying equipment |
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| CN201070642Y (en) * | 2006-10-27 | 2008-06-11 | 株式会社南星铝 | Cooling plate of aluminum frame manufacturing equipment |
| CN201080526Y (en) * | 2007-08-03 | 2008-07-02 | 江苏兴达钢帘线股份有限公司 | High-capacity tyre steel cord |
| CN201354239Y (en) * | 2009-02-17 | 2009-12-02 | 赵海 | Power-assisted belt conveyor |
| CN201942257U (en) * | 2010-12-15 | 2011-08-24 | 山西太钢不锈钢股份有限公司 | Large inclination angle conveying belt |
| CN203889470U (en) * | 2014-05-07 | 2014-10-22 | 青岛华夏橡胶工业有限公司 | Linear friction U-shaped belt conveyor |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE10354134A1 (en) * | 2003-11-19 | 2005-06-23 | Phoenix Ag | conveyor belt |
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2014
- 2014-05-07 CN CN201410190644.1A patent/CN103964121B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201070642Y (en) * | 2006-10-27 | 2008-06-11 | 株式会社南星铝 | Cooling plate of aluminum frame manufacturing equipment |
| CN201080526Y (en) * | 2007-08-03 | 2008-07-02 | 江苏兴达钢帘线股份有限公司 | High-capacity tyre steel cord |
| CN201354239Y (en) * | 2009-02-17 | 2009-12-02 | 赵海 | Power-assisted belt conveyor |
| CN201942257U (en) * | 2010-12-15 | 2011-08-24 | 山西太钢不锈钢股份有限公司 | Large inclination angle conveying belt |
| CN203889470U (en) * | 2014-05-07 | 2014-10-22 | 青岛华夏橡胶工业有限公司 | Linear friction U-shaped belt conveyor |
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