CN103964121A - Linear friction U-type belt conveyor - Google Patents
Linear friction U-type belt conveyor Download PDFInfo
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- CN103964121A CN103964121A CN201410190644.1A CN201410190644A CN103964121A CN 103964121 A CN103964121 A CN 103964121A CN 201410190644 A CN201410190644 A CN 201410190644A CN 103964121 A CN103964121 A CN 103964121A
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- roller
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Abstract
The invention relates to a linear friction U-type belt conveyor which comprises a main machine and at least one auxiliary forcing device installed on the main machine. The main machine comprises a support, a head idler wheel, a tail idler wheel, a carrying carrier roller, a flange carrier roller and driving belts, wherein the head idler wheel, the tail idler wheel, the carrying carrier roller, the flange carrier roller and the driving belts are installed on the support, the head idler wheel is located at one end of the support, the tail idler wheel is located at the other end of the support, and the head idler wheel and the tail idler wheel are connected through the driving belts which are located on the surfaces of the carrying carrier roller and the flange carrier roller. The auxiliary forcing device is located between the driving belts, and comprises an auxiliary traction idler wheel, an auxiliary driven idler wheel, a forcing fixed platform and forcing belts, wherein the auxiliary traction idler wheel, the auxiliary driven idler wheel, the forcing fixed platform and the forcing belts are installed on the support of the main machine, and the auxiliary traction idler wheel and the auxiliary driven idler wheel are connected through the forcing belts which are located on the forcing fixed platform and are in contact with the driving belts. The linear friction U-type belt conveyor is characterized in that the grooving angle between the carrying carrier roller and the flange carrier roller ranges from 60 degrees to 90 degrees, each driving belt comprises an upper covering layer, a lower covering layer, an upper bonding layer, a lower bonding layer and a framework layer, the upper bonding layer and the lower bonding layer are connected with the upper covering layer and the lower covering layer respectively, and the framework layer is located between the upper bonding layer and the lower bonding layer and provided with a plurality of steel wire ropes.
Description
Technical field
The invention belongs to transportation art, be specifically related to a kind of line U-shaped belt conveyer that rubs.
Background technology
Along with socioeconomic development, relevant industries are more and more higher to the requirement of conveyer, and small-sized belt conveyer has been difficult to meet delivery requirements, and the belt conveyer of large transportation volume, long distance becomes the trend of industry development.Also just because of increase, the lengthening distance of operational throughput, the power requirement of conveyor drive is corresponding raising also, even have to adopt the method for segmentation transport, both reduced conveying efficiency, easily cause again the situations such as transport product landing, when waste resource, also polluted environment, U-shaped belt conveyer arises at the historic moment.But, being limited to conventional load-transfer device manufacturing technology, it is point type contact that large-scale U-shaped belt conveyer drives contacting between belt and carrying idler, the angle of the v-groove maximum that becomes between rib carrying roller and carrying idler can only reach 45 °～60 °.Due to when tunnel width one timing, between rib carrying roller and carrying idler, become the angle of the v-groove larger, the sectional area of load-transfer device is larger, and the transportation volume of load-transfer device is larger.Reach the object of large transportation volume, therefore need segmentation to increase engine installation and realize transport, transport efficiency is very low, and energy resource consumption is very huge, and the article of carrying in U-shaped groove are easily from being with interior landing waste resource pollution environment.
Summary of the invention
For above-mentioned deficiency, the invention provides a kind of line U-shaped belt conveyer that rubs, can make the groove angle that becomes between conveyer rib carrying roller and carrying idler reach 60 °～90 °, and drive contacting as linear between belt and carrying idler to contact, be provided with in addition relatively low power auxiliary augmenter, not only improved conveying efficiency but also avoided waste and the environmental pollution to carrying article.
For realizing technique scheme, the present invention includes main frame and be arranged at least one auxiliary augmenter on main frame, described main frame comprises support, and rack-mount: be positioned at the head roller of bracket end, the afterbody roller that is positioned at the support other end, carrying idler, rib carrying roller, connect head roller and afterbody roller and be positioned at carrying idler and the driving belt on rib carrying roller surface, described head roller is circumscribed with engine installation; Described auxiliary augmenter is driving between belt, comprise and being arranged on host rack: secondary traction rollers, secondary return idler, afterburning carrying roller, auxiliary connection traction rollers and secondary return idler, be positioned on afterburning carrying roller and with the afterburning belt that drives belt to contact, described secondary traction rollers is circumscribed with power plant;
It is characterized in that: the angle of the v-groove that becomes between described carrying idler and rib carrying roller is 60 °～90 °, described driving belt comprises two overplates, connects the casing play between two tectal two bonding coats, two bonding coats respectively, and described casing play is distributed with some steel ropes.
As a kind of optimal way, described every steel rope one has 190 steel wires, comprise the winding steel wire that seven identical steel wire groups and are wrapped in seven steel wire group surfaces, wherein seven steel wire groups are by being positioned at a steel wire group of midway location and forming around six steel wire groups of this steel wire group, and each steel wire group comprises compound steel silk, and wherein innermost layer comprises 3 steel wires, interlayer comprises 9 steel wires, outermost layer comprises 15 steel wires, and every layer of steel wire carries out twisted, and each steel wire group is carried out twisted again.This kind of structure of steel wire can ensure that the intensity of steel rope can make again to drive the laminating degree of belt higher.
As a kind of optimal way, every steel wire diameter in described steel rope is 0.123mm～0.245mm, can meet requirement of strength, is convenient to again manufacture in batches.
As a kind of optimal way, the winding steel wire pitch on described steel wire group surface is 6mm～10mm, and diameter 0.123mm～0.245mm can increase the intensity of belt, increases the service life.
As a kind of optional approach, carrying idler surface has the ridge design of height between 2mm～10mm, can ensure the steady of conveying, can increase again the friction force driving between belt and carrying idler.
As a kind of optimal way, the haulage speed of auxiliary augmenter is 1.05～1.10 times of main frame engine installation haulage speed, can be to driving belt to carry out afterburning effect preferably.
As a kind of optimal way, the height of rib carrying roller is 100mm～600mm, can meet the conveying requirement to different article.
As a kind of optimal way, when driving belt to be positioned at, described driving belt is near the position at carrying idler two ends, steel rope is not established in casing play inside, further promote to drive belt pliability and and carrying roller between laminating degree, thereby increase the friction force driving between belt and carrying idler, improve the utilization ratio of engine installation, reduce traffic cost.
The present invention is in the time of work, the article of required transmission are held in place on the driving belt at afterbody roller place, then start engine installation and the auxiliary augmenter of main frame, thereby driving head roller to rotate, the engine installation on main frame drive driving belt to rotate, auxiliary augmenter carries out reinforcing by the driving belt to main frame simultaneously, has ensured that conveyer can move with normal speed.
The invention has the beneficial effects as follows:
The present invention adopts polymer rubber material layered structure and construction of wire rope, can make to drive belt to make more soft, laminating Du Genggao, thereby can make rib carrying roller reach 60 °～90 ° with the angle of the v-groove that becomes of carrying idler, increase greatly the conveying sectional area of conveyer, thereby increase operational throughput, simultaneously can make to drive between belt and carrying idler, contact more comprehensive, become line contact from conventional some contact, improve the utilization ratio of engine installation, reduce energy resource consumption, not only energy-conservation but also economy did not also need extra deviation correcting device, the article of simultaneously carrying in U-shaped groove are not easy landing more, avoid the pollution to carrying ambient environment, be beneficial to environmental protection.Drive belt bottom to be also provided with auxiliary augmenter, auxiliary augmenter is by afterburning belt to driving belt effect, and haulage speed is a little more than driving belt, and what can effectively ensure to carry normally carries out.
Brief description of the drawings
Fig. 1 is principle of work schematic diagram of the present invention;
Fig. 2 is of the present invention group of vertical profile structural representation;
Fig. 3 is that the present invention drives belt cross-sectional view;
Fig. 4 is the unitized construction schematic diagram that the present invention drives steel rope in belt.
Wherein: 11, support, 12, head roller, 13, afterbody roller, 14, carrying idler, 15, rib carrying roller, 16, drive belt, 21, secondary traction rollers, 22, secondary return idler, 23, afterburning belt, 24, afterburning carrying roller, 31, overplate, 32, bonding coat, 33, steel rope, 34, steel wire group, 35, winding steel wire, 36, casing play, 37, carrying belt.
Detailed description of the invention
Below in conjunction with detailed description of the invention and accompanying drawing, the present invention is described in further detail.
Embodiment 1:
As shown in Figure 1 to 4, the present invention includes main frame and be arranged at least one auxiliary augmenter on main frame, described main frame comprises support, and rack-mount: be positioned at the head roller 12 of bracket end, the afterbody roller 13 that is positioned at the support other end, carrying idler 14, rib carrying roller 15, connect head roller 12 and afterbody roller 13 and be positioned at carrying idler 14 and the driving belt 16 on rib carrying roller 15 surfaces, described head roller 12 is circumscribed with engine installation; Described auxiliary augmenter is driving between belt 16, comprise and being arranged on host rack: secondary traction rollers 21, secondary return idler 22, afterburning carrying roller 24, auxiliary connection traction rollers 21 and secondary return idler 22, be positioned on afterburning carrying roller 24 and with the afterburning belt 23 that drives belt 16 to contact, described secondary traction rollers 21 is circumscribed with power plant;
It is characterized in that: the angle of the v-groove that becomes between described carrying idler 14 and rib carrying roller 15 is 60 °, described driving belt 16 comprises two overplates 31, connect respectively the casing play 36 between two bonding coats 32, two bonding coats 32 of two overplates 31, and described casing play 36 is distributed with some steel ropes.
Between described driving belt 16 adjacent layers, connect by type of heating bonding, when can ensureing to drive the fastness between belt 16 adjacent layers again can to drive belt 16 cause damage.
Described every steel rope 33 1 has 190 steel wires, comprise the winding steel wire 35 that seven identical steel wire groups 34 and are wrapped in seven steel wire group 34 surfaces, wherein seven steel wire groups 34 are by being positioned at a steel wire group 34 of midway location and closely forming around six steel wire groups 34 of this steel wire group 34.Each steel wire group 34 comprises three steel wire floors, and wherein innermost layer comprises 3 steel wires, and interlayer comprises 9 steel wires, and outermost layer comprises 15 steel wires, and each steel wire group 34 twists into one.The structure of this kind of steel rope 33 can ensure that the intensity of steel rope 33 can make again to drive the laminating degree of belt 16 higher.
When described driving belt 16 is arranged on carrying idler 14 and rib carrying roller 15, at close carrying idler 14 end positions places, steel rope 33 is not established in bonding coat 32 inside, the convenient bending that drives belt 16, further promote rubber pliability and and carrying roller between laminating degree, thereby increase the area of contact and the friction force that drive between belt 16 and carrying idler 14, improve the utilization ratio of engine installation.
As shown in Fig. 1～Fig. 2, on support 11 of the present invention, auxiliary augmenter is installed, auxiliary augmenter one end is connected with secondary traction rollers 2121, secondary traction rollers is equipped with afterburning belt 23 on 2121 surfaces, afterburning carrying roller 2424 is installed on support 11, afterburning belt 23 is between afterburning carrying roller 2424 and driving belt 16, afterburning belt 23 contacts with driving belt 16, owing to assisting the haulage speed of augmenter to be slightly greater than the haulage speed of main frame engine installation, therefore auxiliary augmenter can be to driving belt 16 to carry out reinforcing, ensure to drive belt 16 can carry the article of large transportation volume, ensure conveying efficiency.
Carrying belt 37 is housed between described driving belt 16 and carrying idler 14, the better service life of extension device, avoid driving belt 16 because of and carrying idler 14 between long-term friction and damaging.
As shown in Fig. 3～Fig. 4, the driving belt 16 that the present invention adopts adopts layered structure to comprise: two overplates 31, connect respectively the casing play 36 between two bonding coats 32, two bonding coats 32 of two overplates 31, described casing play 36 is distributed with some steel ropes.
Bonding by type of heating between described driving belt 16 adjacent layers.
Described every steel rope 33 1 has 190 steel wires, comprise the winding steel wire 35 that seven identical steel wire groups 34 and are wrapped in seven steel wire group 34 surfaces, wherein seven steel wire groups 34 are by a steel wire group 34 in the middle of being positioned at form around six steel wire groups 34 of this steel wire group 34.A described steel wire group 34 comprises compound steel silk, and wherein innermost layer comprises three steel wires, and interlayer comprises nine steel wires, and outermost layer comprises 15 steel wires, and every group of steel rope 33 twists into one, thereby better increases the intensity of steel rope 33.Described winding steel wire 35 diameters are 0.245mm, and pitch is 10mm.
The present invention is in the time of work, the article of required transmission are held in place on the driving belt 16 at afterbody roller 13 places, then start engine installation and the auxiliary augmenter of main frame, thereby the engine installation on main frame drives head roller 12 to rotate rotating drive belt 16 and rotates, auxiliary augmenter carries out reinforcing by the driving belt 16 to main frame simultaneously, has ensured that conveyer can move with normal speed.
The present invention drives belt 16 to adopt the layered structure and the special unitized construction of steel rope that drive belt 16, can make to drive belt 16 to make more soft, laminating Du Genggao, thereby can make rib carrying roller 15 reach 90 ° with the angle of the v-groove that becomes of carrying idler 14, increase greatly the conveying sectional area of conveyer, thereby increase operational throughput, simultaneously can make to drive between belt 16 and carrying idler 14, contact more comprehensive, become line contact from conventional some contact, drive the area of contact between belt 16 and carrying idler 14 to increase friction force between the two thereby increased, improve the efficiency of engine installation, reduce energy resource consumption, not only energy-conservation but also economy did not also need extra deviation correcting device, the article of simultaneously carrying in U-shaped groove are not easy landing more, avoid the pollution to carrying ambient environment, be beneficial to environmental protection.Drive belt 16 bottoms to be also provided with auxiliary augmenter, auxiliary augmenter acts on driving belt 16 by afterburning belt 23, and haulage speed is a little more than driving belt 16, can effectively ensure normally carrying out of conveying.
Embodiment recited above is described the preferred embodiment of the present invention; not scope of the present invention is limited; design under spiritual prerequisite not departing from the present invention; various distortion and change that the common engineering staff in this area make technical solution of the present invention, all should fall in the definite protection domain of claims of the present invention.
Claims (9)
1. a line U-shaped belt conveyer that rubs, comprise main frame and be arranged at least one auxiliary augmenter on main frame, described main frame comprises support (11), and be arranged on support (11): the head roller (12) that is positioned at support (11) end, be positioned at the afterbody roller (13) of support (11) other end, carrying idler (14), rib carrying roller (15), connect head roller (12) and afterbody roller (13) and be positioned at carrying idler (14) and the driving belt (16) on rib carrying roller (15) surface, described head roller (12) is circumscribed with engine installation, described auxiliary augmenter is positioned at and drives between belt (16), comprise and being arranged on host rack (11): secondary traction rollers (22), secondary return idler (22), afterburning carrying roller (24), auxiliary connection traction rollers (22) and secondary return idler (22), the afterburning belt (23) that is positioned at afterburning carrying roller (24) above and contacts with driving belt (16), described secondary traction rollers (22) is circumscribed with afterburning equipment, it is characterized in that: the angle of the v-groove that becomes between described carrying idler (14) and rib carrying roller (15) is 60 °～90 °, described driving belt (16) comprises two overplates (31), connect respectively the casing play (36) between two bonding coats (32), two bonding coats (32) of two overplates (31), and described casing play (36) is distributed with some steel ropes (33).
2. the line according to claim 1 U-shaped belt conveyer that rubs, it is characterized in that: described every steel rope (33) has 190 steel wires, comprise that seven identical steel wire groups (34) and one are wrapped in the winding steel wire (35) on seven steel wire groups (34) surface, wherein seven steel wire groups (34) are by being positioned at a steel wire group (34) of midway location and forming around six steel wire groups (34) of this steel wire group (34), each steel wire group (34) comprises compound steel silk, wherein innermost layer comprises 3 steel wires, interlayer comprises 9 steel wires, outermost layer comprises 15 steel wires, every group of steel rope (33) twists into one.
3. the line according to claim 2 U-shaped belt conveyer that rubs, is characterized in that: in described steel rope (33), every gauge of wire is 0.123mm～0.245mm.
4. the line according to claim 2 U-shaped belt conveyer that rubs, is characterized in that: the pitch of the winding steel wire (35) on described steel wire group (34) surface is 6mm～10mm.
5. the line according to claim 1 U-shaped belt conveyer that rubs, is characterized in that: described carrying idler (14) surface has the ridge design of height between 2mm～10mm.
6. the line according to claim 1 U-shaped belt conveyer that rubs, is characterized in that: the height of described rib carrying roller (15) is 100mm～600mm.
7. the line according to claim 1 U-shaped belt conveyer that rubs, is characterized in that: the haulage speed of described auxiliary augmenter is 1.05～1.10 times of main frame engine installation haulage speed.
8. the line according to claim 1 U-shaped belt conveyer that rubs, it is characterized in that: described driving belt (16) is near carrying idler (14) end positions place, and steel rope (33) is not established in bonding coat (32) inside.
9. the line according to claim 1 U-shaped belt conveyer that rubs, is characterized in that: carrying belt (37) is also installed between described driving belt (16) and carrying idler (14).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410190644.1A CN103964121B (en) | 2014-05-07 | 2014-05-07 | Linear friction U-type belt conveyor |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410190644.1A CN103964121B (en) | 2014-05-07 | 2014-05-07 | Linear friction U-type belt conveyor |
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| Publication Number | Publication Date |
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| CN103964121A true CN103964121A (en) | 2014-08-06 |
| CN103964121B CN103964121B (en) | 2017-02-22 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410190644.1A Active CN103964121B (en) | 2014-05-07 | 2014-05-07 | Linear friction U-type belt conveyor |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107902342A (en) * | 2017-11-18 | 2018-04-13 | 山西浩业通用设备有限公司 | A kind of conveyer that Multipoint Drive indefinite extension is realized with hydraulic motor |
| CN111392328A (en) * | 2020-03-30 | 2020-07-10 | 安徽恒明工程技术有限公司 | Stress application station of ultra-long belt conveyor |
| CN111392327A (en) * | 2020-03-30 | 2020-07-10 | 安徽恒明工程技术有限公司 | Force application method of ultra-long belt conveyor |
| CN111776597A (en) * | 2020-07-13 | 2020-10-16 | 鲍茂食 | Non-metal workpiece detection conveying equipment |
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| CN203889470U (en) * | 2014-05-07 | 2014-10-22 | 青岛华夏橡胶工业有限公司 | Linear friction U-shaped belt conveyor |
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| WO2005051807A1 (en) * | 2003-11-19 | 2005-06-09 | Phoenix Ag | Conveyor belt with ball-type reinforcement on the bearing side |
| CN201070642Y (en) * | 2006-10-27 | 2008-06-11 | 株式会社南星铝 | Cooling plate of aluminum frame manufacturing equipment |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107902342A (en) * | 2017-11-18 | 2018-04-13 | 山西浩业通用设备有限公司 | A kind of conveyer that Multipoint Drive indefinite extension is realized with hydraulic motor |
| CN111392328A (en) * | 2020-03-30 | 2020-07-10 | 安徽恒明工程技术有限公司 | Stress application station of ultra-long belt conveyor |
| CN111392327A (en) * | 2020-03-30 | 2020-07-10 | 安徽恒明工程技术有限公司 | Force application method of ultra-long belt conveyor |
| CN111776597A (en) * | 2020-07-13 | 2020-10-16 | 鲍茂食 | Non-metal workpiece detection conveying equipment |
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| Publication number | Publication date |
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| CN103964121B (en) | 2017-02-22 |
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