CN103962787B - Large-scale welder component original position tipper - Google Patents
Large-scale welder component original position tipper Download PDFInfo
- Publication number
- CN103962787B CN103962787B CN201410203870.9A CN201410203870A CN103962787B CN 103962787 B CN103962787 B CN 103962787B CN 201410203870 A CN201410203870 A CN 201410203870A CN 103962787 B CN103962787 B CN 103962787B
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- CN
- China
- Prior art keywords
- component
- slider frame
- turning support
- platform bracket
- hydraulic cylinder
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
- B23K37/047—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work moving work to adjust its position between soldering, welding or cutting steps
Abstract
The invention belongs to mechanical processing technique equipment, in particular to one large-scale welder component original position tipper, hydraulic cylinder supporting plate (9) is fixedly equipped with platform bracket (30) above, connect with to wheel (17) between reductor (20) and motor (18), hydraulic cylinder supporting plate (9) is placed in the middle of slip inner core (12), slip inner core (12) upper end is fixedly connected with platform bracket (30) bottom surface, platform bracket (30) is equipped with component turning support (29) above, the excircle of component turning support (29) is provided with semicircular gear ring (29-2), two sides of component turning support (29) corresponding gear ring are respectively equipped with limit sliding chutes (29-1), realizing middle limiting slider frame (28), left limit slider frame (27), right limit slider frame (5) upper end uses hinge (3) to be hinged a position limiting slide block (2) respectively, position limiting slide block (2) matches with the arc of limit sliding chutes (29-1), large-scale welder component original position tipper structure is simple, horizontal original position upset is carried out to component, time saving and energy saving, production efficiency is high.
Description
Technical field
The invention belongs to mechanical processing technique equipment, particularly one large-scale welder component original position tipper.
Background technology
At present, the large-scale welding machine of domestic each steel construction company bear the section bar mainly H type of the component of welding, T-steel etc., the feature of these components is volume super larges, length overlength, tonnage is overweight, and need two-sidedly to melt welding, component is because of on large-scale welding machine bracket, can not original position overturn by the equipment of surrounding and space constraint, when second welding large component being carried out to welding by both sides, cooperation mainly by crane overturns component, component is sling from welding machine bracket by crane, move on on level land, reverse side is linked up with, turn over turnback, hang again and send back on welding machine bracket, another mode adopts horizontal shift mode.Crane coordinates the shortcoming of upset to be, when crane can not ensure in time, delay next step welding job; Because component is all longer, during handling, firmly, after slinging under gravity, component is easily distorted suspension hook single-point, side becomes, because only single-sided welding, and member integrated insufficient strength, weld seam is easily pulled open by gravity; Component longer in addition, when crane handling, needs larger mobile space, when moving, all there is potential safety hazard to personnel, equipment, component aloft.And horizontal shift formula overturns component, need in component side, a set of horizontally moving device is set, and opposite must there is same large-scale welding machine interlock, need the bracket of welded unit to carry out 90 degree of upsets and coordinate, component is sent, a complete set of equipment floor space is two times of welding machine operating platform, and integral shift space requirement is comparatively large, and the welding machine on opposite also can must coordinate in non-solder duty, operation technological process is too complicated, not only time-consuming but also require great effort.
Summary of the invention
The object of the invention is to overcome above-mentioned technical deficiency, provide a kind of structure simple, time saving and energy saving, the large-scale welder component original position tipper that security performance is good.
The technical scheme that technical solution problem of the present invention adopts is: large-scale welder component original position tipper comprises support, hydraulic cylinder, hydraulic pump, motor, reductor, to wheel, belt, drive pulley, driven pulley, driving gear shaft, driving gear, driven gear shaft, driven gear, left limit switch, right limit switch, platform bracket, be characterized in that the piston rod top of hydraulic cylinder is fixedly connected with a hydraulic cylinder supporting plate, fixedly platform bracket is housed above hydraulic cylinder supporting plate, respectively motor cabinet and reducer pedestal are fixedly housed below platform bracket left end, motor cabinet and reducer pedestal are fixedly equipped with motor and speed reducer respectively, connect with to wheel between reductor and motor, hydraulic cylinder supporting plate is placed in the middle of slip inner core, slip inner core upper end is fixedly connected with platform bracket bottom surface, slip inner core is slidably connected with support urceolus, supporting urceolus lower end is fixed on above support, component turning support is housed above platform bracket, the upper recess surface of component turning support is square, the excircle of component turning support is provided with semicircular gear ring, two sides of the corresponding gear ring of component turning support are respectively equipped with limit sliding chutes, before component turning support centre, above the platform bracket of rear both sides, a realizing middle limiting slider frame is fixedly housed respectively, before component turning support on the left of realizing middle limiting slider frame, above the platform bracket of rear both sides, a left limit slider frame is fixedly housed respectively, before component turning support on the right side of realizing middle limiting slider frame, above the platform bracket of rear both sides, a right limit slider frame is fixedly housed respectively, realizing middle limiting slider frame, left limit slider frame, right limit slider frame upper end is hinged a position limiting slide block with hinge respectively, the arc of position limiting slide block and limit sliding chutes matches, position limiting slide block is placed in the limit sliding chutes of component turning support two sides respectively, realizing middle limiting slider frame is left, each above the platform bracket of right both sides a gear pedestal is fixedly housed, the gear pedestal in left side is equipped with driving gear shaft, driving gear shaft is equipped with driving gear and driven pulley respectively, the gear pedestal on right side is equipped with driven gear shaft, driven gear shaft is equipped with driven gear, driving gear and driven gear are all connected by meshing transmission with gear ring, be connected by belt transmission between driven pulley with drive pulley, drive pulley is contained on the output shaft of reductor, the left end of component turning support is equipped with left limit fixture block, component turning support right-hand member is equipped with right limit fixture block, on the left surface of left limit slider frame, left limit switch is equipped with in the position of corresponding left limit fixture block, on the right flank of right limit slider frame, right limit switch is equipped with in the position of corresponding right limit fixture block.
The invention has the beneficial effects as follows: large-scale welder component original position tipper structure is simple, can under the prerequisite of not mobile member, horizontal original position upset is carried out to component, do not need crane and other optional equipment to coordinate, time saving and energy saving, production efficiency is high, security performance is good, particularly to component without any damage, and not by the restriction in on-the-spot miscellaneous equipment and space, convenient to operation.
Accompanying drawing explanation
Illustrate with embodiment below in conjunction with accompanying drawing.
Fig. 1 is large-scale welder component original position tipper structure chart.
In figure, 1-right limit fixture block; 2-position limiting slide block; 3-hinge; 4-right limit switch; 5-right limit slider frame; 6-driven gear; 7-driven gear shaft; 8-gear pedestal; 9-hydraulic cylinder supporting plate; 10-hydraulic cylinder; 11-supports urceolus; 12-slip inner core; 13-hydraulic pump; 14-oil pipe line; 15-support; 16-reducer pedestal; 17-is to wheel; 18-motor; 19-motor cabinet; 20-reductor; 21-drive pulley; 22-belt; 23-left limit switch; 24-driven pulley; 25-driving gear shaft; 26-driving gear; 27-left limit slider frame; 28-realizing middle limiting slider frame; 29-component turning support; 29-1-limit sliding chutes; 29-2-gear ring; 30-platform bracket; 31-left limit fixture block.
Detailed description of the invention
Embodiment, with reference to accompanying drawing 1, is fixedly equipped with hydraulic cylinder 10 and hydraulic pump 13 above the centre of the support 15 of large-scale welder component original position tipper, connects between hydraulic cylinder 10 and hydraulic pump 13 with oil pipe line 14.The piston rod top of hydraulic cylinder 10 is fixedly connected with a hydraulic cylinder supporting plate 9, hydraulic cylinder supporting plate 9 is fixedly equipped with platform bracket 30 above, hydraulic cylinder supporting plate 9 is installed on the centre of platform bracket 30 bottom surface, below platform bracket 30 left end, motor cabinet 19 and reducer pedestal 16 are fixedly housed respectively, motor cabinet 19 and reducer pedestal 16 are fixedly equipped with motor 18 and reductor 20 respectively, connect with to wheel 17 between reductor 20 and motor 18.Hydraulic cylinder supporting plate 9 is placed in the middle of slip inner core 12, and slip inner core 12 upper end is fixedly connected with platform bracket 30 bottom surface, and slip inner core 12 is connected with support urceolus 11 contact slide, supports urceolus 11 lower end and is fixed on above support 15.Platform bracket 30 is equipped with component turning support 29 above, and the upper recess surface of component turning support 29 is square, and the excircle of component turning support 29 is provided with semicircular gear ring 29-2, and two sides of component turning support 29 are respectively equipped with limit sliding chutes 29-1.The platform bracket 30 of the middle front and rear sides of component turning support 29 is fixedly equipped with a realizing middle limiting slider frame 28 above respectively, the platform bracket 30 of realizing middle limiting slider frame 28 left-side member turning support 29 front and rear sides is fixedly equipped with a left limit slider frame 27 above respectively, and before and after realizing middle limiting slider frame 28 right-hand member turning support 29, the platform bracket 30 of both sides is fixedly equipped with a right limit slider frame 5 above respectively.Realizing middle limiting slider frame 28, left limit slider frame 27, right limit slider frame 5 upper end are hinged a position limiting slide block 2 with hinge 3 respectively, position limiting slide block 2 is identical with the arc of limit sliding chutes 29-1, and position limiting slide block 2 is placed in the limit sliding chutes 29-1 of component turning support 29 two sides respectively.The platform bracket 30 of realizing middle limiting slider frame 28 arranged on left and right sides is each above is fixedly equipped with a gear pedestal 8, the gear pedestal 8 in left side is equipped with driving gear shaft 25, driving gear 26 and driven pulley 24 driving gear shaft 25 be equipped with respectively, the gear pedestal 8 on right side is equipped with driven gear shaft 7, driven gear shaft 7 is equipped with driven gear 6, driving gear 26 and driven gear 6 are all connected by meshing transmission with gear ring 29-2.Be in transmission connection with belt 22 between driven pulley 24 and drive pulley 21, drive pulley 21 is contained on the output shaft of reductor 20, the left end of component turning support 29 is equipped with left limit fixture block 31, component turning support 29 right-hand member is equipped with right limit fixture block 1, on the left surface of left limit slider frame 27, left limit switch 23 is equipped with in the position of corresponding left limit fixture block 31, and on the right flank of right limit slider frame 5, right limit switch 4 is equipped with in the position of corresponding right limit fixture block 1.
The using method of large-scale welder component original position tipper is: in actual applications, is arranged between large-scale welding machine member frame by one line for multiple large-scale welder component original position tipper, controls by total operating platform is unified.First starter motor 18 respectively, reductor 20 is driven by motor 18, reductor 20 drives drive pulley 21, belt 22, driven pulley 24, driving gear 26, driving gear 26 drives gear ring 29-2 to be rotated counterclockwise, when left limit fixture block 31 touches the contact of left limit switch 23, then component turning support 29 stops operating, and at this moment a plane of the inner concave of component turning support 29 is in level.Primer fluid press pump 13 thereupon, hydraulic pump 13 drives hydraulic cylinder 10, hydraulic cylinder 10 promotes hydraulic cylinder supporting plate 9, platform bracket 30, left limit slider frame 27, realizing middle limiting slider frame 28, right limit slider frame 5, position limiting slide block 2, component turning support 29 move up, exceed the galianconism of welding machine member frame, until make component move on the inner concave of component turning support 29 from welding machine member frame.Clockwise driving gear ring 29-2 is together with after component 90-degree rotation, hydraulic cylinder 10 drops to home position, component is made to drop down onto on welding machine member frame, again be rotated counterclockwise and drive gear ring 29-2 90-degree rotation, and drive hydraulic cylinder 10 rising to make component turning support hold component 29 2 times, continue to drive hydraulic cylinder 10 to be increased beyond the galianconism of welding machine member frame, secondary drives gear ring 29-2 clockwise, component turning support 29 is together with component 90-degree rotation, and driving hydraulic cylinder 10 to drop to home position, component completes 180 degree of original position upsets.
Claims (1)
1. one kind large-scale welder component original position tipper, comprise support (15), hydraulic cylinder (10), hydraulic pump (13), motor (18), reductor (20), to wheel (17), belt (22), drive pulley (21), driven pulley (24), driving gear shaft (25), driving gear (26), driven gear shaft (7), driven gear (6), left limit switch (23), right limit switch (4), platform bracket (30), it is characterized in that the piston rod top of hydraulic cylinder (10) is fixedly connected with a hydraulic cylinder supporting plate (9), hydraulic cylinder supporting plate (9) is fixedly equipped with platform bracket (30) above, motor cabinet (19) and reducer pedestal (16) are fixedly housed below platform bracket (30) left end respectively, motor cabinet (19) and reducer pedestal (16) are fixedly equipped with motor (18) and reductor (20) respectively, connect with to wheel (17) between reductor (20) and motor (18), hydraulic cylinder supporting plate (9) is placed in the middle of slip inner core (12), slip inner core (12) upper end is fixedly connected with platform bracket (30) bottom surface, slip inner core (12) is slidably connected with support urceolus (11), supporting urceolus (11) lower end is fixed on above support (15), platform bracket (30) is equipped with component turning support (29) above, the upper recess surface of component turning support (29) is square, the excircle of component turning support (29) is provided with semicircular gear ring (29-2), two sides of component turning support (29) corresponding gear ring are respectively equipped with limit sliding chutes (29-1), before component turning support (29) centre, the platform bracket (30) of rear both sides is fixedly equipped with a realizing middle limiting slider frame (28) above respectively, the component turning support (29) in realizing middle limiting slider frame (28) left side is front, the platform bracket (30) of rear both sides is fixedly equipped with a left limit slider frame (27) above respectively, the component turning support (29) on realizing middle limiting slider frame (28) right side is front, the platform bracket (30) of rear both sides is fixedly equipped with a right limit slider frame (5) above respectively, realizing middle limiting slider frame (28), left limit slider frame (27), right limit slider frame (5) upper end uses hinge (3) to be hinged a position limiting slide block (2) respectively, position limiting slide block (2) matches with the arc of limit sliding chutes (29-1), position limiting slide block (2) is placed in the limit sliding chutes (29-1) of component turning support (29) two sides respectively, realizing middle limiting slider frame (28) is left, the platform bracket (30) of right both sides is each above is fixedly equipped with a gear pedestal (8), the gear pedestal (8) in left side is equipped with driving gear shaft (25), driving gear (26) and driven pulley (24) driving gear shaft (25) be equipped with respectively, the gear pedestal (8) on right side is equipped with driven gear shaft (7), driven gear (6) driven gear shaft (7) is equipped with, driving gear (26) and driven gear (6) are all connected by meshing transmission with gear ring (29-2), be in transmission connection with belt (22) between driven pulley (24) and drive pulley (21), drive pulley (21) is contained on the output shaft of reductor (20), the left end of component turning support (29) is equipped with left limit fixture block (31), component turning support (29) right-hand member is equipped with right limit fixture block (1), on the left surface of left limit slider frame (27), left limit switch (23) is equipped with in the position of corresponding left limit fixture block (31), on the right flank of right limit slider frame (5), right limit switch (4) is equipped with in the position of corresponding right limit fixture block (1).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410203870.9A CN103962787B (en) | 2014-05-15 | 2014-05-15 | Large-scale welder component original position tipper |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410203870.9A CN103962787B (en) | 2014-05-15 | 2014-05-15 | Large-scale welder component original position tipper |
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| Publication Number | Publication Date |
|---|---|
| CN103962787A CN103962787A (en) | 2014-08-06 |
| CN103962787B true CN103962787B (en) | 2015-11-04 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201410203870.9A Expired - Fee Related CN103962787B (en) | 2014-05-15 | 2014-05-15 | Large-scale welder component original position tipper |
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| CN (1) | CN103962787B (en) |
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| CN105501912B (en) * | 2015-12-04 | 2018-02-06 | 沃得精机(中国)有限公司 | Sliding block tipper |
| CN107030439A (en) * | 2017-04-26 | 2017-08-11 | 上海振华重工(集团)股份有限公司 | A kind of box beam equipment for supporting patient with burn |
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| CN110919281B (en) * | 2019-11-28 | 2023-04-14 | 中建钢构工程有限公司 | Steel member stands up device that shifts |
| CN112091521A (en) * | 2020-09-20 | 2020-12-18 | 江西赣电电力科技协同创新有限公司 | Transformer oil tank welding strutting arrangement that shifts |
| CN112548426B (en) * | 2020-12-21 | 2023-01-24 | 东台市高科技术创业园有限公司 | Floating metal sheet welding machine |
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| DE3714456A1 (en) * | 1987-04-30 | 1988-11-10 | Kurt Heinzemann Apparate Und S | Turning device for beams of relatively high dead weight |
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| CN203266026U (en) * | 2013-05-03 | 2013-11-06 | 徕斯机器人（昆山）有限公司 | Openable welding positioner |
| CN103692139A (en) * | 2013-12-30 | 2014-04-02 | 长城汽车股份有限公司 | Car roof welding equipment |
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| CN203843439U (en) * | 2014-05-15 | 2014-09-24 | 辽宁广厦钢结构工程（集团）有限公司 | Home position tipper for large welder welding component |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5910498A (en) * | 1982-07-08 | 1984-01-19 | Ichiro Tsukioka | Rotary supporting device of shape steel |
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2014
- 2014-05-15 CN CN201410203870.9A patent/CN103962787B/en not_active Expired - Fee Related
Patent Citations (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE3714456A1 (en) * | 1987-04-30 | 1988-11-10 | Kurt Heinzemann Apparate Und S | Turning device for beams of relatively high dead weight |
| CN201735988U (en) * | 2010-07-23 | 2011-02-09 | 国水投资集团西安风电设备股份有限公司 | Position-change device for welding of air flue rib plates of giant motor rotor |
| CN202097533U (en) * | 2011-05-24 | 2012-01-04 | 天津重钢机械装备股份有限公司 | Rotating device for welding large-sized components |
| CN202291994U (en) * | 2011-08-30 | 2012-07-04 | 安徽合叉叉车有限公司 | Welding positioner for forklift gantry |
| CN202780358U (en) * | 2012-08-09 | 2013-03-13 | 青岛云和机械制造有限公司 | Welding positioner |
| CN202763369U (en) * | 2012-08-17 | 2013-03-06 | 湖北弘毅建筑装饰工程有限公司 | Turnover device of H-shaped steel |
| CN203266026U (en) * | 2013-05-03 | 2013-11-06 | 徕斯机器人（昆山）有限公司 | Openable welding positioner |
| CN203526863U (en) * | 2013-07-17 | 2014-04-09 | 安徽德马泰格起重机械有限公司 | Beam set welding roll-over stand |
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| CN103962787A (en) | 2014-08-06 |
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Granted publication date: 20151104 Termination date: 20200515 |