CN104084743B - The rotary system of large rotary machine people automatic welding device - Google Patents
The rotary system of large rotary machine people automatic welding device Download PDFInfo
- Publication number
- CN104084743B CN104084743B CN201410320872.6A CN201410320872A CN104084743B CN 104084743 B CN104084743 B CN 104084743B CN 201410320872 A CN201410320872 A CN 201410320872A CN 104084743 B CN104084743 B CN 104084743B
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- reductor
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- rotating shaft
- driving mechanism
- welding device
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- 238000003466 welding Methods 0.000 title claims abstract description 30
- 230000007306 turnover Effects 0.000 claims abstract description 24
- 230000005540 biological transmission Effects 0.000 claims description 7
- 230000001681 protective effect Effects 0.000 claims description 7
- 230000000694 effects Effects 0.000 claims description 3
- 238000007789 sealing Methods 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 description 6
- 238000005516 engineering process Methods 0.000 description 3
- 230000003068 static effect Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 230000001050 lubricating effect Effects 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
- B23K37/047—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work moving work to adjust its position between soldering, welding or cutting steps
Abstract
The invention discloses a kind of rotary system of large rotary machine people automatic welding device, the horizontal rotation platform comprising horizontal rotation driving mechanism and be fixed thereon, horizontal rotation platform does horizontal rotation motion under the drive of horizontal rotation driving mechanism, horizontal rotation platform comprises horizontal stand and is individually fixed in the revoliving arm at horizontal stand two ends, roll-over table is provided with between the revoliving arm be oppositely arranged, one end of roll-over table is fixed on by turnover driving mechanism on the revoliving arm of horizontal stand one end, the other end of roll-over table is fixed on the revoliving arm of the horizontal stand other end by upset follower.The rotary system of large rotary machine people automatic welding device of the present invention has that structure is simple, simple operation, advantage that floor space is little.
Description
Technical field
The invention belongs to automatic welding device field, particularly relate to a kind of rotary system of large rotary machine people automatic welding device.
Background technology
Along with the development of society, people demand continuous lifting to self, and add that the demand of market to motorcycle product improves fast, existing production technology and the mode of production seriously can not meet the demand of market to production capacity.Current motorbike frame adopts and welds manually, and motorbike frame is divided into several stations, takes manual fixture to carry out piece installing and location to workpiece, what located rear employing is manually hold welding gun to weld workpiece.
Current motorbike frame is produced, production efficiency is low, and personnel labor intensity is high, the welder needed is many, now commercially the cost of welder is high again, this kind of production model causes larger restriction and the waste of human cost for the long term growth of enterprise, needs to carry out process modification and equipment automatization rate promotes, and reduces the expenditure of human cost and alleviates the labour intensity of operating personnel.The deficiency how to solve the problems of the technologies described above, becomes problem demanding prompt solution.At present, have developed the robot automatic welding device that can realize workpiece automatic welding, but too complicated for rotary system workpiece being delivered to robot automatic welding device, inconvenient operation.
Summary of the invention
Task of the present invention is the problem solving existing rotary system complex structure, inconvenient operation, provide that a kind of structure is simple, simple operation, large rotary machine people automatic welding device that floor space is little rotary system.
The technical solution used in the present invention is: a kind of rotary system of large rotary machine people automatic welding device, the horizontal rotation platform comprising horizontal rotation driving mechanism and be fixed thereon, horizontal rotation platform does horizontal rotation motion under the drive of horizontal rotation driving mechanism
Horizontal rotation platform comprises horizontal stand and is individually fixed in the revoliving arm at horizontal stand two ends, roll-over table is provided with between the revoliving arm be oppositely arranged, one end of roll-over table is fixed on by turnover driving mechanism on the revoliving arm of horizontal stand one end, and the other end of roll-over table is fixed on the revoliving arm of the horizontal stand other end by upset follower.
Preferably, described horizontal rotation driving mechanism comprises drive motors, reductor, bracing frame and base for supporting, bracing frame is used for fixing described horizontal rotation platform, it is fixed on reductor body, reductor rotating shaft is hollow structure, it is fixed on the central position of base for supporting and upwards extends perpendicular to base for supporting, reductor body is placed on also can around reductor axis of rotation in reductor rotating shaft, reductor body is provided with the gear that it can be driven to rotate, drive motors is located at the top of reductor body, it is fixed on the corresponding position of bracing frame, during use, drive motors is located in horizontal rotation platform, the rotating shaft of drive motors is arranged with power input gear, power input gear and be located between bracing frame and reductor body, and to be sheathed in reductor rotating shaft and can to engage around the power output gear of reductor axis of rotation, the gears meshing that power output gear and reductor body are arranged, during drive motors work, power input gear rotates, its by with power output gear, transmission between the gear of reductor body drives reductor body to rotate, reductor body drives horizontal rotation platform to rotate by bracing frame.
Above-mentioned horizontal rotation driving mechanism is coordinated by drive motors and reductor, not only can the large-scale revolving dial of load-bearing, and can rotating accuracy be improved, the cooperating mode of reductor and motor also breaches conventional design, have employed reductor rotating shaft to maintain static, reductor body rotates around reductor rotating shaft, and the reductor rotating shaft of hollow was used for the scheme of line, efficiently solved the problem of line.And motor is located in revolving dial, and do not adopt the conventional mode be fixed in base for supporting, not only effectively can reduce the height of base for supporting, and convenient disassembly, be convenient to safeguard.
More preferably, described base for supporting is provided with cable-through hole, is provided with the hollow part allowing electric wire to enter reductor rotating shaft in it.
More preferably, the gear on described reductor body is provided with three, and three gears are distributed on reductor body, and described drive motors is servomotor, and described reductor is RV reductor.
More preferably, the rotating shaft of described drive motors is located in rotating shaft cavity, and position corresponding to the rotating shaft cavity of drive motors on support frame as described above is provided with oil-in.
More preferably, described reductor rotating shaft is also arranged with two bearings, and the top of power output gear and bottom are located at the inner side of two bearings respectively, is provided with sealing ring between bearing and described reductor rotating shaft.
Preferably, the two ends of described horizontal stand are fixed with two revoliving arms respectively, and the revoliving arm of each end of horizontal stand is symmetrically set in the both sides of horizontal stand, lay respectively at horizontal stand two ends and are respectively provided with a roll-over table between the revoliving arm be oppositely arranged.
Preferably, described turnover driving mechanism comprises a motor, connector, one reductor, output flange and mounting flange, the motor of described turnover driving mechanism and the reductor of described turnover driving mechanism are fixed together by connector, and be fixed on revoliving arm by mounting flange, the clutch end of the motor of described turnover driving mechanism is connected with the power intake of the reductor of described turnover driving mechanism, the gear transmission part of the reductor of described turnover driving mechanism is fixedly connected with output flange, described upset follower comprises rotating shaft, bearing, input flange and mounting flange, rotating shaft is fixed on revoliving arm by bearing, the other end of rotating shaft is fixed with input flange, upset follower is fixed on revoliving arm by mounting flange.
More preferably, switching mechanism is provided with between described turnover driving mechanism and roll-over table, switching mechanism comprises contiguous block and is located at the fixed block on roll-over table, contiguous block is fixed on described output flange, the two ends of contiguous block are provided with the fastening bolt that can screw dismounting, be provided with alignment pin in the middle of contiguous block, fixed block is provided with the holddown groove adapted with fastening bolt and the locating hole adapted with alignment pin, and described upset follower is also provided with identical switching mechanism with between roll-over table.Because different workpiece is different for the shape and structure requirement of roll-over table, the setting of switching mechanism can realize the quick switching of roll-over table.
Preferably, the two ends of described horizontal stand are provided with protective fence, and protective fence is located at the outside of revoliving arm.
Relative to prior art, beneficial effect of the present invention is:
The rotary system of large rotary machine people automatic welding device of the present invention comprises horizontal rotation driving mechanism, horizontal rotation platform and roll-over table, horizontal rotation platform is under the effect of horizontal rotation driving mechanism, workpiece on roll-over table is delivered to the corresponding position of robot automatic welding device, roll-over table is under the effect of turnover driving mechanism with upset follower, 360 degree of upsets can be realized, facilitate robot to carry out comprehensive welding to workpiece.Rotary system structure of the present invention is simple, simple operation, floor space are little, highly versatile.
Accompanying drawing explanation
Fig. 1 is the structural representation of the rotary system of large rotary machine people automatic welding device;
Fig. 2 is the structural representation of horizontal rotation driving mechanism;
Fig. 3 is the structural representation of turnover driving mechanism;
Fig. 4 is the structural representation of upset follower;
Fig. 5 is the structural scheme of mechanism of switching mechanism.
Detailed description of the invention
The rotary system of a kind of large rotary machine people automatic welding device as shown in Figure 1, the horizontal rotation platform 2 comprising horizontal rotation driving mechanism 1 and be fixed thereon, horizontal rotation platform 2 does horizontal rotation motion under the drive of horizontal rotation driving mechanism 1, horizontal rotation platform 2 comprises horizontal stand 21 and is individually fixed in the revoliving arm 22 at horizontal stand 21 two ends, the two ends of horizontal stand 21 are fixed with two revoliving arms 22 respectively, the revoliving arm 22 of each end of horizontal stand is symmetrically set in the both sides of horizontal stand, lay respectively at horizontal stand 21 two ends and be respectively provided with a roll-over table 3 between the revoliving arm 22 be oppositely arranged.One end of roll-over table 3 is fixed on by turnover driving mechanism 4 on the revoliving arm of horizontal stand 21 one end, and the other end of roll-over table 3 is fixed on the revoliving arm of horizontal stand 21 other end by upset follower 5.
Above-mentioned rotary system can realize level 180 degree of large revolutions, and double (because being provided with two roll-over tables) 360 degree of upsets.Facilitate robot welding and artificial workpiece loading and unloading, this plant automation degree be high, production efficiency is high, floor space is little, highly versatile, and manually-operated labour intensity can be alleviated.
As shown in Figure 2, horizontal rotation driving mechanism 1 comprises drive motors 11, reductor 12, bracing frame 13 and base for supporting 14, bracing frame 13 is for fixing horizontal revolving dial 2, it is fixed on reductor body 122, reductor rotating shaft 121 is hollow structure, it is fixed on the central position of base for supporting 14 and upwards extends perpendicular to base for supporting 14, reductor body 122 is placed in reductor rotating shaft 121 and also can rotates around reductor rotating shaft 121, reductor body 122 is provided with the gear 124 that it can be driven to rotate, drive motors 11 is located at the top of reductor body 122, it is fixed on the corresponding position of bracing frame 13, during use, drive motors 11 is located in horizontal stand 21, the rotating shaft of drive motors 11 is arranged with power input gear 111, power input gear 111 and be located between bracing frame 13 and reductor body 122, and to be sheathed in reductor rotating shaft 121 and the power output gear 123 that can rotate around reductor rotating shaft 121 engage, power output gear 123 engages with the gear 124 that reductor body 122 is arranged, when drive motors 11 works, power input gear 111 rotates, its by with power output gear 123, transmission between the gear 124 of reductor body drives reductor body 122 to rotate, reductor body 122 drives horizontal rotation platform 2 to rotate by bracing frame 13.Wherein, drive motors 11 is servomotor, and reductor 12 is RV reductor.
Above-mentioned horizontal rotation driving mechanism is coordinated by drive motors and reductor, not only can the large-scale revolving dial of load-bearing, and can rotating accuracy be improved, the cooperating mode of reductor and motor also breaches conventional design, have employed reductor rotating shaft to maintain static, reductor body rotates around reductor rotating shaft, and the reductor rotating shaft of hollow was used for the scheme of line, efficiently solved the problem of line.And motor is located in revolving dial, and do not adopt the conventional mode be fixed in base for supporting, not only effectively can reduce the height of base for supporting, and convenient disassembly, be convenient to safeguard.
In above-mentioned horizontal rotation driving mechanism, base for supporting 14 is provided with cable-through hole, is provided with the hollow part allowing electric wire to enter reductor rotating shaft 121 in it.Like this, electric wire can enter in base for supporting 14 from the cable-through hole base for supporting 14, then enters in reductor rotating shaft 121, also can lay further in the horizontal stand 21 of hollow.
Gear 124 on reductor body 122 is provided with three, three gears 124 are distributed on reductor body 122, reductor rotating shaft 121 is arranged with two bearings 125, the top of power output gear 123 and bottom are located at the inner side of two bearings 125 respectively, are provided with sealing ring between bearing 125 and reductor rotating shaft 121.The two ends of horizontal stand 21 are also provided with protective fence 6, and protective fence 6 is located at the outside of revoliving arm 22, the safety of personnel when protective fence can guarantee that rotary system works.
The rotating shaft of drive motors 11 is located in rotating shaft cavity, and position corresponding to the rotating shaft cavity of drive motors 11 on bracing frame 13 is provided with oil-in.During use, can oil be imported in rotating shaft cavity, space between power input gear 111 and power output gear 123 and other gap by oil-in, can effectively lubricating gear, increase the service life of gear.
As shown in Figure 3, turnover driving mechanism 4 comprises motor 41, connector 42, reductor 43, output flange 44 and mounting flange 45, motor 41 and reductor 43 are fixed together by connector 42, and be fixed on revoliving arm 22 by mounting flange 45, the clutch end of motor 41 is connected with the power intake of reductor, and the gear transmission part 431 of reductor 43 is fixedly connected with output flange 44.
As shown in Figure 4, upset follower 5 comprises rotating shaft 51, bearing 52, input flange 53 and mounting flange 54, rotating shaft is fixed on revoliving arm by bearing, and the other end of rotating shaft is fixed with input flange 53, and upset follower 5 is fixed on revoliving arm by mounting flange 54.When dynamic input, rotating shaft is rotated in bearing.
As shown in Figure 5, switching mechanism 7 is provided with between turnover driving mechanism 4 and roll-over table 3, the fixed block 72 that switching mechanism 7 comprises contiguous block 71 and is fixed on roll-over table 3, contiguous block is fixed on output flange 44, the two ends of contiguous block 71 are provided with the fastening bolt 711 that can screw dismounting, be provided with alignment pin 712 in the middle of contiguous block 71, fixed block 72 is provided with the holddown groove 721 adapted with fastening bolt 711 and the locating hole 722 adapted with alignment pin 712.When motor 41 works, the gear transmission part 431 of turnover driving mechanism 4 drives contiguous block 71 to rotate by output flange 44, and contiguous block 71 drives roll-over table 3 to rotate by fixed block 72.Overturn follower 5 and between roll-over table 3, be also provided with identical switching mechanism 7.
Claims (10)
1. the rotary system of a large rotary machine people automatic welding device, it is characterized in that: the rotary system of described large rotary machine people automatic welding device comprises horizontal rotation driving mechanism, horizontal rotation platform and roll-over table, horizontal rotation platform is fixed on horizontal rotation driving mechanism, horizontal rotation platform does horizontal rotation motion under the drive of horizontal rotation driving mechanism, workpiece on roll-over table is delivered to the corresponding position of robot automatic welding device
Horizontal rotation platform comprises horizontal stand and is individually fixed in the revoliving arm at horizontal stand two ends, described roll-over table is provided with between the revoliving arm be oppositely arranged, wherein one end of roll-over table is fixed on by turnover driving mechanism on the revoliving arm of horizontal stand one end, the other end of roll-over table is fixed on the revoliving arm of the horizontal stand other end by upset follower, roll-over table realizes 360 degree of upsets under turnover driving mechanism with the effect of upset follower
Described horizontal rotation driving mechanism comprises drive motors, reductor, bracing frame and base for supporting, bracing frame is used for fixing described horizontal rotation platform, it is fixed on reductor body, reductor rotating shaft is fixed on the central position of base for supporting and is upwards extended perpendicular to base for supporting, reductor body is placed on also can around reductor axis of rotation in reductor rotating shaft, reductor body is provided with the gear that it can be driven to rotate, drive motors is located at the top of reductor body, it is fixed on the corresponding position of bracing frame, during use, drive motors is located in horizontal rotation platform, the rotating shaft of drive motors is arranged with power input gear, power input gear and be located between bracing frame and reductor body, and to be sheathed in reductor rotating shaft and can to engage around the power output gear of reductor axis of rotation, the gears meshing that power output gear and reductor body are arranged, during drive motors work, power input gear rotates, its by with power output gear, transmission between the gear of reductor body drives reductor body to rotate, reductor body drives horizontal rotation platform to rotate by bracing frame.
2. the rotary system of large rotary machine people automatic welding device as claimed in claim 1, is characterized in that: described reductor rotating shaft is hollow structure.
3. the rotary system of large rotary machine people automatic welding device as claimed in claim 2, is characterized in that: described base for supporting is provided with cable-through hole, is provided with the hollow part allowing electric wire to enter reductor rotating shaft in it.
4. the rotary system of large rotary machine people automatic welding device as claimed in claim 2, it is characterized in that: the gear on described reductor body is provided with three, three gears are distributed on reductor body, and described drive motors is servomotor, and described reductor is RV reductor.
5. the rotary system of large rotary machine people automatic welding device as claimed in claim 2, is characterized in that: the rotating shaft of described drive motors is located in rotating shaft cavity, and position corresponding to the rotating shaft cavity of drive motors on support frame as described above is provided with oil-in.
6. the rotary system of large rotary machine people automatic welding device as claimed in claim 2, it is characterized in that: described reductor rotating shaft is also arranged with two bearings, the top of power output gear and bottom are located at the inner side of two bearings respectively, are provided with sealing ring between bearing and described reductor rotating shaft.
7. the rotary system of large rotary machine people automatic welding device as claimed in claim 1, it is characterized in that: the two ends of described horizontal stand are fixed with two revoliving arms respectively, the revoliving arm of each end of horizontal stand is symmetrically set in the both sides of horizontal stand, lays respectively at horizontal stand two ends and is respectively provided with a roll-over table between the revoliving arm be oppositely arranged.
8. the rotary system of large rotary machine people automatic welding device as claimed in claim 1, it is characterized in that: described turnover driving mechanism comprises a motor, connector, one reductor, output flange and mounting flange, the motor of described turnover driving mechanism and the reductor of described turnover driving mechanism are fixed together by connector, and be fixed on revoliving arm by mounting flange, the clutch end of the motor of described turnover driving mechanism is connected with the power intake of the reductor of described turnover driving mechanism, the gear transmission part of the reductor of described turnover driving mechanism is fixedly connected with output flange,
Described upset follower comprises rotating shaft, bearing, input flange and mounting flange, and rotating shaft is fixed on revoliving arm by bearing, and the other end of rotating shaft is fixed with input flange, and upset follower is fixed on revoliving arm by mounting flange.
9. the rotary system of large rotary machine people automatic welding device as claimed in claim 8, it is characterized in that: between described turnover driving mechanism and roll-over table, be provided with switching mechanism, switching mechanism comprises contiguous block and is located at the fixed block on roll-over table, contiguous block is fixed on described output flange, the two ends of contiguous block are provided with the fastening bolt that can screw dismounting, alignment pin is provided with in the middle of contiguous block, fixed block is provided with the holddown groove adapted with fastening bolt and the locating hole adapted with alignment pin, described upset follower is also provided with identical switching mechanism with between roll-over table.
10. the rotary system of the large rotary machine people automatic welding device as described in claim arbitrary in claim 1 ~ 9, it is characterized in that: the two ends of described horizontal stand are provided with protective fence, protective fence is located at the outside of revoliving arm.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN201410320872.6A CN104084743B (en) | 2014-07-08 | 2014-07-08 | The rotary system of large rotary machine people automatic welding device |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201410320872.6A CN104084743B (en) | 2014-07-08 | 2014-07-08 | The rotary system of large rotary machine people automatic welding device |
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| CN104084743A CN104084743A (en) | 2014-10-08 |
| CN104084743B true CN104084743B (en) | 2016-01-06 |
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| CN104551513A (en) * | 2014-12-18 | 2015-04-29 | 广东大冶摩托车技术有限公司 | Island type automatic welding system |
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Denomination of invention: Rotary system of large-rotation robot automatic welding device Effective date of registration: 20200331 Granted publication date: 20160106 Pledgee: China Co. truction Bank Corp Guangzhou economic and Technological Development Zone sub branch Pledgor: GUANGZHOU RUISONG INTELLIGENT TECHNOLOGY Co.,Ltd. Registration number: Y2020980001211 |
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