CN103962787A - In-situ overturn machine for welding component by large-size welding machine - Google Patents
In-situ overturn machine for welding component by large-size welding machine Download PDFInfo
- Publication number
- CN103962787A CN103962787A CN201410203870.9A CN201410203870A CN103962787A CN 103962787 A CN103962787 A CN 103962787A CN 201410203870 A CN201410203870 A CN 201410203870A CN 103962787 A CN103962787 A CN 103962787A
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- CN
- China
- Prior art keywords
- slider frame
- turning support
- platform bracket
- hydraulic cylinder
- member turning
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
- B23K37/047—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work moving work to adjust its position between soldering, welding or cutting steps
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- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Pressure Welding/Diffusion-Bonding (AREA)
- Butt Welding And Welding Of Specific Article (AREA)
Abstract
The invention belongs to the machining technological equipment and particularly relates to an in-situ overturn machine for welding a component by a large-size welding machine. A bracket platform (30) is fixedly arranged on the upper face of a hydraulic cylinder supporting plate (9), a speed reducer (20) and a motor (18) are connected through a coupling (17), the hydraulic cylinder supporting plate (9) is arranged in the middle of a sliding inner cylinder (12), the upper end of the sliding inner cylinder (12) is fixedly connected with the bottom face of the bracket platform (30), a component overturn bracket (29) is arranged on the upper face of the bracket platform (30), a semicircular toothed ring (29-2) is arranged on the outer circumference of the component overturn bracket (29) , the two side faces, corresponding to the toothed ring, of the component overturn bracket (29) are respectively provided with a limiting sliding groove (29-1), the upper end of a middle limiting sliding block rack (28), the upper end of a left limiting sliding block rack (27) and the upper end of a right limiting sliding block rack (5) are respectively connected with a limiting sliding block (2) through a hinged shaft (3), and the limiting sliding blocks (2) are matched with the arcs of the limiting sliding grooves (29-1). The in-situ overturn machine for welding the component by the large-size welding machine is simple in structure, capable of carrying out horizontal on-situ overturn on the component, capable of saving time and labor and high in production efficiency.
Description
Technical field
The invention belongs to mechanical processing technique equipment, particularly a kind of large-scale welding machine welded unit original position tipper.
Background technology
At present, the section bar of the member of the welding that large-scale welding machine is born of domestic each steel construction company is mainly H type, T-steel etc., the feature of these members is volume super larges, length overlength, tonnage is overweight, and need to two-sidedly melt welding, member is because of on large-scale welding machine bracket, be subject to equipment around and the spatial limitation can not former bit flipping, in the time of second welding large member being carried out to welding by both sides, mainly by the cooperation of crane, member is overturn, crane is sling member from welding machine bracket, move on on level land, reverse side hook, turn over turnback, hang again and send back on welding machine bracket, another mode is to adopt horizontal shift mode.It is, in the time that crane can not ensure in time, to delay next step welding job that crane coordinates the shortcoming of upset; All longer because of member, when handling, firmly, after slinging, under the effect of gravity, member is easily distorted suspension hook single-point, side becomes, because single-sided welding only, member integrated insufficient strength, weld seam is easily pulled open by gravity; Longer member, in the time of crane handling, needs larger mobile space in addition, while movement, personnel, equipment, member is all existed to potential safety hazard aloft.And horizontal shift formula is overturn to member, need to be in member one side, a set of horizontally moving device is set, and opposite must there is same large-scale welding machine interlock, need the bracket of welded unit to carry out 90 degree upsets and coordinate, member is sent, a complete set of equipment floor space is two times of welding machine operating platform, and integral shift space requirement is larger, and the welding machine on opposite also must can coordinate at non-welding job state, operation technological process is too complicated, not only time-consuming but also require great effort.
Summary of the invention
The object of the invention is to overcome above-mentioned technical deficiency, provide a kind of simple in structure, time saving and energy saving, the large-scale welding machine welded unit original position tipper that security performance is good.
The technical scheme that technical solution problem of the present invention adopts is: large-scale welding machine welded unit original position tipper comprises support, hydraulic cylinder, hydraulic pump, motor, reductor, to wheel, belt, drive pulley, driven pulley, driving gear shaft, driving gear, driven gear shaft, driven gear, left limit switch, right limit switch, platform bracket, the piston rod top that is characterized in hydraulic cylinder is fixedly connected with a hydraulic cylinder supporting plate, platform bracket is fixedly housed above hydraulic cylinder supporting plate, motor cabinet and reducer pedestal are fixedly housed respectively below platform bracket left end, motor and speed reducer is fixedly housed respectively on motor cabinet and reducer pedestal, between reductor and motor, use wheel is connected, hydraulic cylinder supporting plate is placed in the middle of slip inner core, slip inner core upper end is fixedly connected with platform bracket bottom surface, slip inner core is dynamically connected with support urceolus, supporting urceolus lower end is fixed on above support, member turning support is housed above platform bracket, the upper recess surface of member turning support is square, the excircle of member turning support is provided with semicircular gear ring, on two sides of the corresponding gear ring of member turning support, be respectively equipped with limit sliding chutes, before member turning support centre, a realizing middle limiting slider frame is fixedly housed respectively above the platform bracket of rear both sides, before the member turning support in realizing middle limiting slider frame left side, a left limit slider frame is fixedly housed respectively above the platform bracket of rear both sides, before the member turning support on realizing middle limiting slider frame right side, a right limit slider frame is fixedly housed respectively above the platform bracket of rear both sides, realizing middle limiting slider frame, left limit slider frame, right limit slider frame upper end is hinged a position limiting slide block with hinge respectively, the arc of position limiting slide block and limit sliding chutes matches, position limiting slide block is placed in respectively the limit sliding chutes of member turning support two sides, a realizing middle limiting slider frame left side, each above the platform bracket of right both sides a gear pedestal is fixedly housed, on the gear pedestal in left side, driving gear shaft is housed, driving gear and driven pulley are housed respectively on driving gear shaft, on the gear pedestal on right side, driven gear shaft is housed, driven gear is housed on driven gear shaft, driving gear and driven gear are all connected by meshing transmission with gear ring, between driven pulley and drive pulley, be connected by belt transmission, drive pulley is contained on the output shaft of reductor, the left end of member turning support is equipped with left limit fixture block, member turning support right-hand member is equipped with right limit fixture block, on the left surface of left limit slider frame, left limit switch is equipped with in the position of corresponding left limit fixture block, on the right flank of right limit slider frame, right limit switch is equipped with in the position of corresponding right limit fixture block.
The invention has the beneficial effects as follows: large-scale welding machine welded unit original position tipper is simple in structure, can be under the prerequisite of mobile member not, member is carried out to the former bit flipping of level, do not need crane and other optional equipment to coordinate, time saving and energy saving, production efficiency is high, security performance is good, particularly to member without any damage, and be not subject to the restriction in on-the-spot miscellaneous equipment and space, convenient to operation.
Brief description of the drawings
Illustrate with embodiment below in conjunction with accompanying drawing.
Fig. 1 is large-scale welding machine welded unit original position tipper structure chart.
In figure, 1-right limit fixture block; 2-position limiting slide block; 3-hinge; 4-right limit switch; 5-right limit slider frame; 6-driven gear; 7-driven gear shaft; 8-gear pedestal; 9-hydraulic cylinder supporting plate; 10-hydraulic cylinder; 11-supports urceolus; 12-slip inner core; 13-hydraulic pump; 14-oil pipe line; 15-support; 16-reducer pedestal; 17-is to wheel; 18-motor; 19-motor cabinet; 20-reductor; 21-drive pulley; 22-belt; 23-left limit switch; 24-driven pulley; 25-driving gear shaft; 26-driving gear; 27-left limit slider frame; 28-realizing middle limiting slider frame; 29-member turning support; 29-1-limit sliding chutes; 29-2-gear ring; 30-platform bracket; 31-left limit fixture block.
Detailed description of the invention
Embodiment, with reference to accompanying drawing 1, large-scale welding machine welded unit is fixedly equipped with hydraulic cylinder 10 and hydraulic pump 13 above the centre with the support 15 of original position tipper, between hydraulic cylinder 10 and hydraulic pump 13, connects with oil pipe line 14.The piston rod top of hydraulic cylinder 10 is fixedly connected with a hydraulic cylinder supporting plate 9, hydraulic cylinder supporting plate 9 is fixedly equipped with platform bracket 30 above, hydraulic cylinder supporting plate 9 is installed on the centre of platform bracket 30 bottom surfaces, motor cabinet 19 and reducer pedestal 16 are fixedly housed respectively below platform bracket 30 left ends, motor 18 and reductor 20 are fixedly housed respectively on motor cabinet 19 and reducer pedestal 16, between reductor 20 and motor 18, use taking turns 17 connections.Hydraulic cylinder supporting plate 9 is placed in the middle of slip inner core 12, and slip inner core 12 upper ends are fixedly connected with platform bracket 30 bottom surfaces, and slip inner core 12 is connected with support urceolus 11 contact slides, supports urceolus 11 lower ends and is fixed on above support 15.Platform bracket 30 is equipped with member turning support 29 above, and the upper recess surface of member turning support 29 is square, and the excircle of member turning support 29 is provided with semicircular gear ring 29-2, on two sides of member turning support 29, is respectively equipped with limit sliding chutes 29-1.In the middle of member turning support 29, the platform bracket 30 of forward and backward both sides is fixedly equipped with respectively a realizing middle limiting slider frame 28 above, the platform bracket 30 of realizing middle limiting slider frame 28 left-side member turning support 29 forward and backward both sides is fixedly equipped with respectively a left limit slider frame 27 above, and the platform bracket 30 of realizing middle limiting slider frame 28 member turning support 29 both sides, front and back, right side is fixedly equipped with respectively a right limit slider frame 5 above.Realizing middle limiting slider frame 28, left limit slider frame 27, right limit slider frame 5 upper ends are hinged a position limiting slide block 2 with hinge 3 respectively, position limiting slide block 2 is identical with the arc of limit sliding chutes 29-1, and position limiting slide block 2 is placed in respectively the limit sliding chutes 29-1 of member turning support 29 two sides.The platform bracket 30 of realizing middle limiting slider frame 28 arranged on left and right sides is each above is fixedly equipped with a gear pedestal 8, on the gear pedestal 8 in left side, driving gear shaft 25 is housed, driving gear 26 and driven pulley 24 are housed respectively on driving gear shaft 25, on the gear pedestal 8 on right side, driven gear shaft 7 is housed, driven gear 6 is housed on driven gear shaft 7, and driving gear 26 and driven gear 6 are all connected by meshing transmission with gear ring 29-2.Between driven pulley 24 and drive pulley 21, be in transmission connection with belt 22, drive pulley 21 is contained on the output shaft of reductor 20, the left end of member turning support 29 is equipped with left limit fixture block 31, member turning support 29 right-hand members are equipped with right limit fixture block 1, on the left surface of left limit slider frame 27, left limit switch 23 is equipped with in the position of corresponding left limit fixture block 31, and on the right flank of right limit slider frame 1, right limit switch 4 is equipped with in the position of corresponding right limit fixture block 1.
Large-scale welding machine welded unit by the using method of original position tipper is: in actual applications, multiple large-scale welding machine welded units are arranged between large-scale welding machine member frame with original position tipper is in one line, control by total operating platform is unified.First starter motor 18 respectively, drive reductor 20 by motor 18, reductor 20 drives drive pulley 21, belt 22, driven pulley 24, driving gear 26, driving gear 26 drives gear ring 29-2 to be rotated counterclockwise, in the time that left limit fixture block 31 touches the contact of left limit switch 23, member turning support 29 stops operating, and at this moment the inner concave of member turning support 29 plane is in level.Primer fluid press pump 13 thereupon, hydraulic pump 13 drives hydraulic cylinder 10, hydraulic cylinder 10 promotes hydraulic cylinder supporting plate 9, platform bracket 30, left limit slider frame 27, realizing middle limiting slider frame 28, right limit slider frame 5, position limiting slide block 2, member turning support 29 and moves up, exceed the galianconism of welding machine member frame, until member is moved on the inner concave of member turning support 29 from welding machine member frame.After driving clockwise gear ring 29-2 together with member 90-degree rotation, hydraulic cylinder 10 drops to home position, member is dropped down onto on welding machine member frame, again be rotated counterclockwise and drive gear ring 29-2 90-degree rotation, and drive hydraulic cylinder 10 risings to make member turning support hold member 29 2 times, continue to drive hydraulic cylinder 10 to rise and exceed the galianconism of welding machine member frame, secondary drives gear ring 29-2 clockwise, member turning support 29 is together with member 90-degree rotation, and driving hydraulic cylinder 10 to drop to home position, member completes the former bit flipping of 180 degree.
Claims (1)
1. one kind large-scale welding machine welded unit original position tipper, comprise support (15), hydraulic cylinder (10), hydraulic pump (13), motor (18), reductor (20), to wheel (17), belt (22), drive pulley (21), driven pulley (24), driving gear shaft (25), driving gear (26), driven gear shaft (7), driven gear (6), left limit switch (23), right limit switch (4), platform bracket (30), the piston rod top that it is characterized in that hydraulic cylinder (10) is fixedly connected with a hydraulic cylinder supporting plate (9), hydraulic cylinder supporting plate (9) is fixedly equipped with platform bracket (30) above, motor cabinet (19) and reducer pedestal (16) are fixedly housed respectively below platform bracket (30) left end, motor (18) and reductor (20) are fixedly housed respectively on motor cabinet (19) and reducer pedestal (16), between reductor (20) and motor (18), use wheel (17) is connected, hydraulic cylinder supporting plate (9) is placed in the middle of slip inner core (12), slip inner core (12) upper end is fixedly connected with platform bracket (30) bottom surface, slip inner core (12) is dynamically connected with support urceolus (11), support urceolus (11) lower end and be fixed on support (15) above, platform bracket (30) is equipped with member turning support (29) above, the upper recess surface of member turning support (29) is square, the excircle of member turning support (29) is provided with semicircular gear ring (29-2), on two sides of the corresponding gear ring of member turning support (29), be respectively equipped with limit sliding chutes (29-1), before member turning support (29) centre, the platform bracket (30) of rear both sides is fixedly equipped with respectively a realizing middle limiting slider frame (28) above, the member turning support (29) in realizing middle limiting slider frame (28) left side is front, the platform bracket (30) of rear both sides is fixedly equipped with respectively a left limit slider frame (27) above, the member turning support (30) on realizing middle limiting slider frame (28) right side is front, the platform bracket (30) of rear both sides is fixedly equipped with respectively a right limit slider frame (5) above, realizing middle limiting slider frame (28), left limit slider frame (27), right limit slider frame (5) upper end uses respectively hinge (3) to be hinged a position limiting slide block (2), position limiting slide block (2) matches with the arc of limit sliding chutes (29-1), position limiting slide block (2) is placed in respectively the limit sliding chutes (29-1) of member turning support (29) two sides, realizing middle limiting slider frame (28) left side, the platform bracket (30) of right both sides is each gear pedestal (8) that is fixedly equipped with above, on the gear pedestal (8) in left side, driving gear shaft (25) is housed, driving gear (26) and driven pulley (24) are housed respectively on driving gear shaft (25), on the gear pedestal (8) on right side, driven gear shaft (7) is housed, driven gear (6) is housed on driven gear shaft (7), driving gear (26) and driven gear (6) are all connected by meshing transmission with gear ring (29-2), between driven pulley (24) and drive pulley (21), be in transmission connection with belt (22), drive pulley (21) is contained on the output shaft of reductor (20), the left end of member turning support (29) is equipped with left limit fixture block (27), member turning support (29) right-hand member is equipped with right limit fixture block (1), on the left surface of left limit slider frame (27), left limit switch (23) is equipped with in the position of corresponding left limit fixture block (31), on the right flank of right limit slider frame (5), right limit switch (4) is equipped with in the position of corresponding right limit fixture block (1).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410203870.9A CN103962787B (en) | 2014-05-15 | 2014-05-15 | Large-scale welder component original position tipper |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410203870.9A CN103962787B (en) | 2014-05-15 | 2014-05-15 | Large-scale welder component original position tipper |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN103962787A true CN103962787A (en) | 2014-08-06 |
| CN103962787B CN103962787B (en) | 2015-11-04 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410203870.9A Expired - Fee Related CN103962787B (en) | 2014-05-15 | 2014-05-15 | Large-scale welder component original position tipper |
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Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105501912A (en) * | 2015-12-04 | 2016-04-20 | 沃得精机(中国)有限公司 | Slide block turnover machine |
| CN107030439A (en) * | 2017-04-26 | 2017-08-11 | 上海振华重工(集团)股份有限公司 | A kind of box beam equipment for supporting patient with burn |
| CN109420344A (en) * | 2017-08-30 | 2019-03-05 | 陈柏龙 | A kind of form deformation toy automobile |
| CN109539296A (en) * | 2018-12-27 | 2019-03-29 | 铁岭众缘环保设备制造有限公司 | A kind of automatic stirring device of straw burning boiler |
| CN110919281A (en) * | 2019-11-28 | 2020-03-27 | 中建钢构有限公司 | Steel member stands up device that shifts |
| CN111805496A (en) * | 2020-06-23 | 2020-10-23 | 中山市永淇自动化设备有限公司 | 90-degree turnover machine |
| CN112091521A (en) * | 2020-09-20 | 2020-12-18 | 江西赣电电力科技协同创新有限公司 | Transformer oil tank welding strutting arrangement that shifts |
| CN112548426A (en) * | 2020-12-21 | 2021-03-26 | 东台市高科技术创业园有限公司 | Floating metal sheet welding machine |
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| CN203266026U (en) * | 2013-05-03 | 2013-11-06 | 徕斯机器人（昆山）有限公司 | Openable welding positioner |
| CN103692139A (en) * | 2013-12-30 | 2014-04-02 | 长城汽车股份有限公司 | Car roof welding equipment |
| CN203526863U (en) * | 2013-07-17 | 2014-04-09 | 安徽德马泰格起重机械有限公司 | Beam set welding roll-over stand |
| CN203843439U (en) * | 2014-05-15 | 2014-09-24 | 辽宁广厦钢结构工程（集团）有限公司 | Home position tipper for large welder welding component |
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| JPS5910498A (en) * | 1982-07-08 | 1984-01-19 | Ichiro Tsukioka | Rotary supporting device of shape steel |
| DE3714456A1 (en) * | 1987-04-30 | 1988-11-10 | Kurt Heinzemann Apparate Und S | Turning device for beams of relatively high dead weight |
| CN201735988U (en) * | 2010-07-23 | 2011-02-09 | 国水投资集团西安风电设备股份有限公司 | Position-change device for welding of air flue rib plates of giant motor rotor |
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Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105501912A (en) * | 2015-12-04 | 2016-04-20 | 沃得精机(中国)有限公司 | Slide block turnover machine |
| CN107030439A (en) * | 2017-04-26 | 2017-08-11 | 上海振华重工(集团)股份有限公司 | A kind of box beam equipment for supporting patient with burn |
| CN109420344A (en) * | 2017-08-30 | 2019-03-05 | 陈柏龙 | A kind of form deformation toy automobile |
| CN109539296A (en) * | 2018-12-27 | 2019-03-29 | 铁岭众缘环保设备制造有限公司 | A kind of automatic stirring device of straw burning boiler |
| CN110919281A (en) * | 2019-11-28 | 2020-03-27 | 中建钢构有限公司 | Steel member stands up device that shifts |
| CN111805496A (en) * | 2020-06-23 | 2020-10-23 | 中山市永淇自动化设备有限公司 | 90-degree turnover machine |
| CN112091521A (en) * | 2020-09-20 | 2020-12-18 | 江西赣电电力科技协同创新有限公司 | Transformer oil tank welding strutting arrangement that shifts |
| CN112548426A (en) * | 2020-12-21 | 2021-03-26 | 东台市高科技术创业园有限公司 | Floating metal sheet welding machine |
| CN112548426B (en) * | 2020-12-21 | 2023-01-24 | 东台市高科技术创业园有限公司 | Floating metal sheet welding machine |
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|---|---|
| CN103962787B (en) | 2015-11-04 |
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