CN103960777B - Charging tray is emptied to charging tray emptier in manufacturing machine and method and manufacture system - Google Patents
Charging tray is emptied to charging tray emptier in manufacturing machine and method and manufacture system Download PDFInfo
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- CN103960777B CN103960777B CN201410041628.6A CN201410041628A CN103960777B CN 103960777 B CN103960777 B CN 103960777B CN 201410041628 A CN201410041628 A CN 201410041628A CN 103960777 B CN103960777 B CN 103960777B
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- charging tray
- emptying
- emptier
- full
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- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24C—MACHINES FOR MAKING CIGARS OR CIGARETTES
- A24C5/00—Making cigarettes; Making tipping materials for, or attaching filters or mouthpieces to, cigars or cigarettes
- A24C5/35—Adaptations of conveying apparatus for transporting cigarettes from making machine to packaging machine
- A24C5/352—Adaptations of conveying apparatus for transporting cigarettes from making machine to packaging machine using containers, i.e. boats
- A24C5/356—Emptying the boats into the hopper of the packaging machine
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- Manufacturing Of Cigar And Cigarette Tobacco (AREA)
- Cigarettes, Filters, And Manufacturing Of Filters (AREA)
Abstract
Charging tray emptier of the charging tray automatic-discharging into manufacturing machine for will be filled by rod-shaped products, comprising: input unit, for along conveying direction input fill by product, be open upwards be full of charging tray；Station is emptied, there is emptying position to be full of charging tray for upside down emptying；The output device being arranged in above input unit, for exporting the emptying charging tray being drained along conveying direction；Transfer device, for conveying charging tray in charging tray emptier during emptying circulation, it is characterized in that, the lifting device that transfer device has swing mechanism and independently works with swing mechanism, the swing box that the pendulum motion of swing mechanism is restricted to 180 ° and there is the swinging axle that can be fixed around position to swing, it swings box and designs and be arranged and be full of charging tray for fixing, swinging and discharge, lifting device designs and is arranged for fixing, linear movement and release empty charging tray.Manufacture system and corresponding method with multi-segment filter manufacturing machine and at least two charging tray emptier.
Description
Technical field
Manufacture of the charging tray automatic-discharging that the present invention relates to a kind of for will be filled by rod-shaped products to tobacco industry
Charging tray emptier in machine, the charging tray emptier includes: input unit, for along conveying direction TZUInput is filled out by product
It is filling, be open upwards full of charging tray；Station is emptied, has emptying position for filling described in upside down (ü ber Kopf) emptying
Full charging tray；The output device being arranged in above input unit, for along conveying direction TABExport the emptying charging tray being drained: and
Transfer device is used for during emptying circulation in charging tray emptier delivered inside charging tray.
The invention further relates to a kind of manufacturing machine with tobacco industry, i.e. multi-segment filter manufacturing machines and at least two
The manufacture system of charging tray emptier, the multi-segment filter manufacturing machine have multiple processing modules with conveying cylinder, turn
Shifting formwork block and at least one at module for manufacturing multi-segment filter.
The charging tray automatic-discharging that the invention further relates to a kind of for will be filled by rod-shaped products is to multi-segment filter manufacturing machine
In method, the method includes the following steps: by means of input unit along conveying direction TZUIt is that input is filled by product, upward
It is open to be full of charging tray；By means of transfer device will be filled with charging tray from input unit be delivered to emptying station emptying position, from
And make upside down to be in full of charging tray in emptying position；Upside down emptying is described is full of charging tray；It will be emptied by means of transfer device
Charging tray is delivered to output device from emptying position；And by means of output device along conveying direction TABOutput emptying charging tray.
Background technique
This charging tray emptier is used in tobacco industry, so-called to be stored in for different reasons container-
Charging tray-in rod-shaped products import in production process again.For this purpose, charging tray emptier and manufacturing machine group are combined into for holding
The manufacture system of the corresponding manufacturing method of row, the manufacturing method includes cigarette manufacture, filter tip manufacture and there are also its packagings.
Such as rod-shaped products can be tobacco rod, cigarette, filter stick and especially filter stick section.The filter stick section is for making
The multi-segment filter stick formed by least two filter stick sections is made, multi-segment filter stick is also referred to as multi-segment filter or more times of mistakes
Filter tip.Each filter stick section can be for example made of different materials.To filter stick in multi-segment filter manufacturing machine
After section grouping, wrapped up by lapping in two or more Duan Cheng techniques of this filter stick to form continuous multistage mistake
Filter rod.Single times or the more times of multi-segment filter sticks using length are partitioned by continuous item, to continue to manufacture cigarette
Processing.By as described above for example for multi-segment filter manufacture clearly state be, it is necessary to for manufacturing machine-be multistage mistake herein
The corresponding product of filter making machine-supply for example supplies corresponding filter stick section.
The charging tray emptier of known aforementioned type has for use or the transfer device for manipulating charging tray, sets
Count into swing mechanism.During emptying circulation, all charging trays are manipulated using known swing mechanism, that is, are full of charging tray and emptying
Charging tray.Emptying circulation includes removing from input unit full of charging tray, in emptying station upside down emptying it is described full of charging tray with
And emptying charging tray is discharged to output device.Due to both having been manipulated by transfer device full of charging tray or manipulation emptying charging tray, more really
Say that, along different kinematic axis, before for example executing another manipulation process using emptying charging tray, transfer device is necessary with cutting
Terminate for example to utilize a manipulation process for being full of charging tray first.Due to the waiting time, so prolonging which results in circulation time
It is long.Furthermore it is known that transfer device structure is complicated because the transfer device has due to multi-functional in order to manipulate charging tray
There are multiple kinematic axis.In order to protect product not fall during from input unit to the conveying of emptying position, in the prior art
Also require, it is described to be capped at open surface full of charging tray.It is known that manually putting lid before swing
Or it is closed by being manually pushed back into plate (Zugschwert) described full of charging tray.In other words, lid, which must be placed at, fills
It is pushed into detent position on full charging tray or by plate, to be located at full of the product in charging tray in manipulation Shi Bucong charging tray
In fall.Prior to or just when full of charging tray emptying, lid must be removed again, so that product can be fallen from full of charging tray.
Therefore, this solution is extremely taken a lot of work and time-consuming and mainly bothersome and inconvenient for the manipulation of especially lid.
Charging tray emptier and manufacturing machine, which combine, to be formed manufacture system and is also required to big space, because charging tray emptier exists
Before being arranged in manufacturing machine in the prior art, later and/or side, to be exaggerated the so-called " footprint of manufacture system
(footprint) ".In other words, in known manufacture system, charging tray emptier and described or each manufacturing machine are located at one
In a plane, to be supplied from front or behind and top to manufacturing machine.Thus product is guided downward first, then quilt
Lateral conveying is then delivered up and is finally downwardly directed toward in manufacturing machine or into multistage filter manufacturing machine, increases in this way
The big load of product.
Summary of the invention
It is an object of the present invention in the production for improving tobacco industry in a manner of cost economy and section space-efficient
Automation efficiency.
The purpose is by having the charging tray emptier for starting the feature to realize as follows: transfer device has
The pendulum motion of the lifting device for having swing mechanism and independently working with swing mechanism, the swing mechanism is restricted to
180 ° and has and can design and be arranged for fixing, putting around the swing box that the fixed swinging axle S in position is swung, the swing box
It moves and release is described full of charging tray, the lifting device designs and is arranged for fixing, linear movement and the release emptying are expected
Disk.By emptying charging tray according to an embodiment of the invention, manipulating by swing mechanism manipulation full of charging tray and lifting device,
Realize function distribution.Temporal nesting/overlapping of behavior to be performed may be implemented by function distinguishing.In other words,
It can implement single maneuvering sequence, simultaneously so as to which the circulation time for being used to empty circulation is decreased to minimum.In addition, tying
The solution is simplified on structure, because for every kind of functional component, i.e., on the one hand swing mechanism and on the other hand promotes dress
It sets, unique independent task is only assigned, i.e., on the one hand manipulation is full of charging tray and on the other hand manipulation emptying charging tray.
Preferably, swinging box can swing equipped with closure elements, the closure elements and swing box around swinging axle together, with
Just make to be open upwards when removing in position from removing on input unit and during being rocked to emptying position is full of material
Disk seal closes or keeps closing and the closure elements can be along or against input unit relative to swing box in emptying position
Conveying direction TZUIt linearly moves to be used to open and be full of charging tray and return movement.From there through effective and convenient mode
It ensures and is manipulating full of product during charging tray from full of being fallen in charging tray.Can abandon manually placing and remove lid or
It abandons transverse to conveying direction TZUPlate is manually pulled, because closure elements are inevitable and swing box and swings together and in turn automatically
Ground is for using.Pass through the conveying direction T along input unitZUOr linear opening opposite with the direction and to close the closing first
Part can carry out the manipulation in a space-saving manner.Therefore it ensure that, multiple charging tray emptier can be made to be arranged side by side
In identical height, while not hindered mutually in terms of closure elements manipulation.Therefore, in multiple charging tray emptier and manufacturing machine
Combination may be implemented when forming manufacture system manufacture system section space-efficient and variable tissue, that as described in hereafter still
Sample.
The scheme that is advantageously improved of the invention is characterized in that lifting device designs and is arranged and is used for downward open row
The emptying position of empty tray from below is vertically upright without being swingingly delivered in the return position on output device.By by institute
It states promotion and only designs and be arranged the vertical conveying for emptying charging tray, so emptying charging tray orientation (charging tray needed for its emptying
Open wide downwards) it is removed from emptying position and unchangeably (charging tray opens wide downwards) places from return position on an output device.
Therefore, it can be realized the simple and section space-efficient conveying of emptying charging tray, with the compact knot for realizing charging tray emptier
Structure mode.
Advantageously, output device is designed to the conveying direction T along or against output deviceABCan towards lifting device and from
It opens lifting device telescopically to move, so that output device can be at least partially immersed in the lifting device.In other words,
Output device or one section can so change relative to respective positions, i.e., the described section is promoted to extend output device edge
The direction of device can be telescopically drawn out to for emptying charging tray to be put down on an output device from lifting device from holding fix
Return position in and can be drawn into again.The design scheme according to the present invention realizes, by lifting device simply and
It reliably receives emptying charging tray and exports emptying charging tray with saving position.It is submerged in lifting device by means of output device, it can
The part of movement can be moved in lifting device or two of lifting device between supporting mass and/or guide way, to export
Device or the part can be closely located in below emptying charging tray.
In an especially preferred embodiment, the input unit, which has, removes position and buffer area, wherein defeated
Enter device equipped with detection part and control device, can control to occupy by means of the control device and remove position and can ensure that
Supply from buffer area.By on the one hand separately remove position and buffer area and on the other hand separately remove position and
Another can be taken to during emptying circulation full of charging tray and remove position by emptying position, thus further shorten circulation
Time, because eliminating for providing the new waiting time full of charging tray in removing position.In other words, input unit energy
Its " work " is independently completed with emptying station, that is, is occupied and is removed position and supplement buffer area.In order to make to remove position always
It is filled charging tray to occupy, to avoid idle running or the waiting time of swing mechanism, according to an embodiment of the invention, being provided with inspection
Component and control device are surveyed, wherein described by means of occupying described in detection part inspection and being guided by means of control device and executed
Supply.
Optionally the charging tray emptier of the foregoing description is so further improved, i.e., empties position in emptying station
The conveying where position is removed on than input unit and is removed in the lower plane of plane.It is thereby achieved that charging tray empties
The more compact frame mode of device.
The manufacture system that the purpose also passes through aforementioned type so realizes that i.e. charging tray emptier is according to claim 1 to 6
Any one of formed, wherein charging tray emptier is at least partially disposed above multi-segment filter manufacturing machine, i.e. processing module
Top.Thus obtained advantage has been combined charging tray emptying station and is illustrated, therefore corresponding in order to avoid repeating to refer to
Paragraph.The compact frame mode of charging tray emptier realizes, which is fully or partially disposed in multistage
Above filter manufacturing machine or processing module.Thus it on the one hand realizes, only determines and manufacture yet by multi-segment filter manufacturing machine
The space requirement of system.In other words, " footprint " of manufacture system is reduced.On the other hand, product can be emptied by charging tray and be filled
The design scheme according to the present invention set and arrangement from the top down zero deflection and be directly transported to multistage from full of charging tray
In filter manufacturing machine, rodlike system is supplied as multi-segment filter manufacturing machine in the way of compact and protection product to ensure that
Product.
Multiple charging tray emptier preferably represented respectively completely directly and with being aligned are arranged in adding for multi-segment filter manufacturing machine
Above work module, and the lifting device difference of the charging tray emptier is substantially and at the conveying cylinder of affiliated processing module
In common perpendicular.The effect of the foregoing description is further enhanced in this manufacture system.Multiple charging tray emptying dresses
Setting can be close to being arranged side by side above multi-segment filter manufacturing machine.
In preferred embodiments, in the vertical lift stroke H of charging tray emptier Promotion From Within deviceLLength
Substantially correspond to the inboard width B for swinging box accordinglyi.Therefore, the total height of the shortening of manufacture system has been reached, to incite somebody to action
The Manufacturing System Design is friendly at compact and operator.
Advantageously, each charging tray emptier is designed to replacement module, and has module width MB, the module width is at least
Corresponding to the corresponding inboard width B for swinging boxi, and the module width M of each charging tray emptierBWith affiliated processing module
Module width MSIt is identical.The compact frame mode of manufacture system is equally realized by the embodiment.Further, since this
Kind have the modular frame mode of the minimum widith of module ensure that charging tray emptier in multi-segment filter manufacturing machine or
More specifically person flexibly arranges processing module top.Especially true realization this point: replacement module is designed to that structure is identical,
It can be easily varied to replace module relative to the position of multi-segment filter manufacturing machine.However, the mould of adjacent processing module
Block width MSIt can also be different from each other.Correspondingly, the module width M of adjacent charging tray emptierBIt can also be different from each other.
Optionally so be further improved manufacture system according to the present invention: manufacture system is deviating from multi-segment filter manufacturing machine
Manipulation side side on, i.e. in the loading side of charging tray emptier include one raising actuated position plate tunnel and cloth
The charging tray vehicle on the side opposed with loading side of plate tunnel is set to provide and/or store full of charging tray and emptying charging tray.
This design scheme according to the present invention simplifies the manipulation to manufacture system and supplies the manufacture system using full of charging tray
Charging tray is emptied with removing.In addition, charging tray vehicle protects the operator to work in plate tunnel and multi-segment filter to manufacture
Machine.
Manufacture system is preferably on the side away from the manipulation side of multi-segment filter manufacturing machine, i.e. in charging tray emptier
It include the second lifting device, the wherein vertical lift stroke H of lifting device in loading side2Length substantially correspond to accordingly
Swing box inboard width BiTwice.The compact structure side of manufacture system is equally realized by this embodiment
Formula.
The purpose is also so realized by the method with abovementioned steps: described to be consolidated full of charging tray by means of swing mechanism
It is scheduled on removing in position, being rocked in the emptying position and in the emptying position around swinging axle on the input unit
In be released again, the pendulum motion of the swing mechanism is restricted to 180 ° and has to put around the fixed swinging axle in position
Dynamic swing box, and the emptying charging tray is independently fixed on the emptying position by means of lifting device and swing mechanism
In, it is linearly moved upward to along the vertical direction after being emptied completely in return position and in the return position by again
Release.It is possible thereby at least partially simultaneously execute multiple work steps, thus shorten replacing construction.
Multi-segment filter manufacturing machine is preferably emptied by multiple charging trays according to any one of claim 1 to 6 simultaneously
Unit feeding rod-shaped products, wherein rod-shaped products are flowed from the top to the bottom from charging tray into multistage filter manufacturing machine or its processing mould
In block, and in emptying charging tray from during being delivered up into return position of emptying position, full of charging tray via removing position
It is rocked in emptying position.
Advantageously, emptying charging tray upside down, i.e., is down delivered to return position from emptying position using open narrow side
In and in return position without swingingly placing on an output device.
The advantages of being obtained by single steps of a method in accordance with the invention equally has been combined charging tray emptier and system
The system of making is illustrated, therefore in order to avoid repeating to refer to corresponding paragraph.
Detailed description of the invention
Other advantageous and/or preferred feature and improvement project are obtained by dependent claims and specification.According to attached
Figure further describes particularly preferred embodiment of the invention.Attached drawing is shown:
Fig. 1 is the schematic side elevation of the charging tray emptier with the output device in emptying position；
Fig. 2 is charging tray emptier with the output device in return position, according to Fig. 1；
Fig. 3 is the schematic rear view of charging tray emptier；
Fig. 4 is with the perspective diagram in order to remove the swing mechanism for the swing box being released full of charging tray；
Fig. 5 shows swing mechanism with the charging tray for being accepted and fixing, according to Fig. 4；
Fig. 6 is the perspective diagram of transfer device, the transfer device have swing mechanism and in emptying position,
It is fixed on the charging tray and lifting device swung in box；
Fig. 7 is the perspective signal from oblique upper with the manufacture system of manufacturing machine and four charging tray emptier
Figure；
Fig. 8 is the perspective view observed according to the slave rear ramp of the manufacture system of Fig. 7；
Fig. 9 is the perspective view of the slave rear ramp observation of another manufacture system with charging elevator；And
Figure 10 is the schematic diagram from oblique upper with another manufacture system of plate tunnel and charging tray vehicle.
Specific embodiment
The present invention is described according to the diagram for charging tray emptier, the charging tray emptier is multi-segment filter system
Make machine supply rod-shaped products, i.e. filter tip (stick) section.Certainly, the invention also includes charging tray emptier, design and settings to use
In other rod-shaped products, such as filter stick, cigarette etc. to be emptied to other manufacturing machine, such as filter tip application machine, perfume (or spice)
Cigarette manufacturing machine etc. and corresponding manufacture system is together formed with manufacturing machine.
The design of the charging tray emptier 10 shown in Fig. 1 to 3 and setting are used to automatically empty to be filled by rod-shaped products
Charging tray 11 into the manufacturing machine 12 of tobacco industry, and include: input unit 13, for along conveying direction TZUInput is made
Product filling, be open upwards full of charging tray 11A；Station 14 is emptied, there is emptying position 15 for upside down (ü ber
Kopf) emptying is described is full of charging tray 11A；It is arranged in the output device 16 of 13 top of input unit, for along conveying direction TABIt is defeated
The emptying charging tray 11B being drained out；And transfer device 17, for defeated in 10 inside of charging tray emptier during emptying circulation
Feed table 11.
It can be used simple (single-chamber room) charging tray and (multi-chamber) vertical shaft charging tray as charging tray 11.By means of transfer device
17, which can will be filled with charging tray 11A, is delivered to emptying station 14 from input unit 13, and will empty charging tray 11B after the emptying from row
Idle station 14 is delivered to output device 16.This process, evacuation procedure and the output process removed of charging tray 11 is known as emptying circulation.
According to the present invention, which is characterized in that, transfer device 17 have swing mechanism 18 and with
The lifting device 20 that swing mechanism 18 independently works, the pendulum motion of the swing mechanism be restricted to 180 ° and have can
The swing box 19 that the swinging axle S fixed around position is swung, the swing box design and are arranged for fixing, swinging and discharging institute
It states full of charging tray 11A, the lifting device design and be arranged for fixing, linear movement and discharges the emptying charging tray 11B.It changes
Sentence is talked about, and transfer device 17 includes functional unit that is two sseparated, working independently of one another.In this case, each other
Independently work expression: on the one hand the functional unit separates in structure, and on the other hand executes functionally different
Task, the design of two of them functional unit and setting for only executing unique direction of motion respectively.Swing mechanism 18 is around pendulum
Moving axis S conveying is full of charging tray 11A.Linearly conveying empties charging tray 11B to lifting device 20 from bottom to top, is filled with charging tray
The conveying of 11A and emptying charging tray 11B are coordinated with each other without collision.
Preferred implementation of the invention is shown as from the point of view of features described below and improvement project itself or in combination with each other
Scheme.It explicitly points out, summarized in the claim and/or specification or feature described in common embodiment
The manufacture system that charging tray described above empties station or hereafter still describes can be further improved with functional independence.
Optionally, box 19 is swung equipped with closure elements 21, and the closure elements can surround swinging axle S together with box 19 is swung
It swings, to make upwards from removing when position 31 is removed and during being rocked in emptying position 15 on input unit 13
It is open to be closed full of charging tray 11A or keep closing, and prevent product from falling.Swing box 19 itself for example can by formed/
For side wall holding member and/or guide member 22,23, formed/be rear wall holding member and/or guide member 24 and
Form/show as holding member and/or the formation of guide member 25,26 of bottom wall.All wall elements can be designed to supporting member, shape
At the wall segment etc. of contact surface.In the illustrated embodiment, it bottom wall or is formed/is or the holding member of substitution bottom wall and/or draws
Component 25,26 is led to be designed to swing cover board.The swing cover board can from realize receive full of charging tray 11A holding fix (such as
It is moved to referring to fig. 4) for the closing full of charging tray 11A or fixes position (for example, see Fig. 5).For example, pneumatic cylinder 27,28
It can be used as the control member for swinging cover board.For in the case of being fixed on full of charging tray 11A in swing box 19, closing member
Part 21 has approximately formed the lid for being full of charging tray 11A.
Closure elements 21 especially can be in emptying position 15 relative to swinging the linearly (direction of motion T of box 19S) along
Or the conveying direction T against input unit 13ZUMovement is full of charging tray 11A and return movement to be used to open.Closure elements 21,
Such as single times of plate can carry out linear movement by means of suitable control member 29, such as pneumatic cylinder or stepper motor.In
It in a kind of embodiment, control member 29 and swings box 19 and is separately arranged in emptying station 14 and empty at position 15, not
It swings therewith.Optionally, control member 29-for example illustrated in Fig. 4 to 6-swing mechanism 18 can also be arranged in
On.In fig. 6 it is shown that the upside down closing full of charging tray 11A and opening in emptying position 15 in the position
Element 21.
20 preferred design of lifting device is simultaneously arranged for emptying the emptying position 15 of charging tray 11B from below for open downwards
Nothing is swingingly vertically delivered up into the return position 30 of the top on output device 16.In the shown embodiment,
The tool of lifting device 20 is there are two the arrangement that is separated from each other, vertical supporting mass 32,33, and lifting box 34 can be by supporting mass
It is vertically moved from bottom to top and on the contrary in suitable driving part.Lifting box 34 designs and is arranged for fixed and release row
Empty tray 11B.In order to will empty the emptying position 15 of charging tray 11B from below vertically, without the return for being swingingly delivered to top
In position 30, emptying charging tray 11B is releasably connect such as by clamping, hanging up, clamp with lifting box 34.
Return position 30 is preferably in plane identical with output device 16, in the return position, empties charging tray 11B
It is discharged in output device 16.In other words, return position 30 is located in the transporting flat T of output device 16.The conveying is flat
Face for example extends to lifting device 20 nearby.In other words, a distance is formd between lifting device 20 and output device 16,
To avoid colliding in vertically conveying emptying charging tray 11B.Empty charging tray 11B can actively, such as by means of drive
Dynamic induction element, swing element or other control members is transported on output device 16 from lifting box 34.
However, it is preferred that output device 16 removes emptying charging tray 11B.For this purpose, output device 16 is designed to as follows
It can be along or against the conveying direction T of output device 16ABTelescopic fortune is left towards lifting device 20 and from lifting device
Dynamic: output device 16 can be at least partially immersed in lifting device 20.As described above, in the shown embodiment, being promoted
There are two the supporting masses 32,33 of column and the arrangement that is separated from each other for the tool of device 20.The movable section 35 of output device 16 does not have
In the intermediate space for entering supporting mass 32,33, which can remove along linear orientation and pull in again.In being pulled for section 35
In holding fix (referring to Fig. 1), the vertical landline for emptying charging tray 11B is released.In outflow location (referring to fig. 2)
In, section 35 is located between supporting mass 32,33, so that section 35 is located at below emptying charging tray 11B to be output.Therefore, section
35 form return position 30 in last-mentioned position.When emptying charging tray 11B is placed in section 35, the emptying material
Disk is drawn back into holding fix.
Input unit 13 and output device 16 all have driven delivery element 36,37, such as band conveyor etc. is borrowed
Helping the delivery element ensure that along corresponding conveying direction TZUOr TABEffectively conveyed.Input unit 13 preferably has
Remove position 31 and buffer area 38.Provided in removing position 31 remove it is spare full of charging tray 11A.In buffer area 38
In preferably provided it is multiple full of charging tray 11A.Input unit 13 is filled equipped with detection part and control device by means of the control
It sets controllable to removing occupying and can ensure that the supply from buffer area 38 for position 31.The supply is by means of control device energy
Implemented in a manner of time-optimized and/or path optimization.
In the embodiment (such as Fig. 1 and 2) shown, emptying position 15 is in than input unit in emptying station 14
It the conveying removed where position 31 on 13 and removes in the lower plane of plane.In other embodiments, position 15 is emptied
It may be in identical plane with position 31 is removed also.Emptying position 15 can also be higher than removing position 31.It is in love in institute
Under condition, emptying position 15 and position 31 is removed and return position 30 is separated from each other.In other words, it is different that three places are formed
Operating position (is emptied removing to be removed at position 31 full of charging tray 11A, in emptying position 15 full of charging tray 11A, in return position
It sets and sends emptying charging tray 11B at 30 back to).
The charging tray emptier 10 of the foregoing description can also be designed to stand-alone assembly (" stand-alone-
Komponente "), to be back to rod-shaped products in production process from full of charging tray 11A.However, charging tray emptier 10
It is preferred that being associated with manufacturing machine 12, directly to take rod-shaped products in production process to.Here, the charging tray emptier 10
All manufacturing machines 12 of tobacco industry can be associated with, to form manufacture system 39.
This manufacture system 39 includes: at least one manufacturing machine 12；One is more for manufacturing in example according to the present invention
The multi-segment filter manufacturing machine 40 of section filter tip；And at least two charging tray emptier 10 of foregoing description type, for for
Multi-segment filter manufacturing machine 40 supplies required filter tip (stick) section.Multi-segment filter manufacturing machine 40 includes multiple processing modules
46, shift module 47 and at least one at a module, the processing module is respectively provided with multiple conveying cylinders.According to this hair
Bright, charging tray emptier 10 is at least partly on multi-segment filter manufacturing machine 40, i.e., on processing module 46.It is preferred that
Ground, multiple charging tray emptier 10 substantially directly and are directed at the processing module 46 that ground is located at multi-segment filter manufacturing machine 40 respectively
On (referring to Fig. 7 to 10).The lifting device 20 of charging tray emptier 10 is lain substantially in and affiliated processing module 46 respectively
Conveying cylinder common perpendicular in.In other words, lifting device 20 is on conveying cylinder at center.
In the manufacture system 39 according to Fig. 7 and 8, three charging tray emptier 10 distinguish abreast cloth in the same plane
It sets in the top of the processing module 46 of multi-segment filter manufacturing machine 40.4th charging tray emptier 10 is arranged in expects than other three
In the lower plane of disk emptier 10 however it is similarly positioned in the top of the processing module 46 of multi-segment filter manufacturing machine 40.
All charging tray emptier 10 are preferably designed to module, wherein each module has a module width MB, the module
Width corresponds at least to swing the inboard width B of box 19i.In other words, module is at least with charging tray 11 to be evacuated or for connecing
Receive charging tray 11 swing box 19 inside dimensions BiIt is equally wide, however it is preferred that it is bigger.Especially preferably, dimension scale be 1.25 to
1.5.It means that module width MBIt is size Bi1.25 times to 1.5 times.For example, the external width B of charging tray 11 to be evacuateda
It is about 720mm, therefore swings the inside dimension and width B of box 19i=720mm is consistent.In this example embodiment, module width MBPreferably
About 900 to 1080mm.Can making modules by this design, simply and accurately abreast, preferably side is pasted laterally
It is located in 40 top of multi-segment filter manufacturing machine.Optionally, module is designed to identical in terms of its external dimensions, so as to
Carry out the replacement or position replacement inside manufacture system 39.Module is with its module width MBWith the item of multi-segment filter manufacturing machine 40
Conveying direction orients in parallel.
Swing the inboard width B of box 19iWith the lift stroke H of lifting device 20LLength it is related.Lifting device 20 is being expected
Lift stroke H inside disk emptier 10LLength preferably substantially correspond to the corresponding inboard width B for swinging box 19i。
Utilize this size for designing and realizing the compact and structure height of charging tray emptier 10 and optimizing.To the width for swinging box 19
BiFor the previous example of=720mm, the length H for the stroke that gets a promotionL=720mm.Lift stroke HLPreferably correspond to Bi1.1
Times.The module width M of each charging tray emptier 10BIt is preferred that being also equal to the module width M of processing module 46S.This is preferably suitable for
The charging tray emptier 10 of processing module 46 with arrangement thereunder.Adjacent charging tray emptier 10 also can have that
This different module width MB.Correspondingly, the module width M of adjacent processing module 46SIt can also be different from each other.However especially
Preferably, all module width M of the charging tray emptier 10 of manufacture system 39BAnd correspondingly there are also affiliated processing modules 46
All module width MSIt is all identical.
In the manufacture system 39 according to Fig. 9 and 10, two charging tray emptier 10 abreast cloth in identical plane
It sets above the affiliated processing module 46 of multi-segment filter manufacturing machine 40.Third charging tray emptier 10 is arranged in than other two
In the lower plane of a charging tray emptier 10, however it is similarly positioned in the affiliated processing module 46 of multi-segment filter manufacturing machine 40
Top.Additionally, the manipulation arrangement 39 optionally away from multi-segment filter manufacturing machine 40 manipulation side 45 on, i.e. in charging tray
It include a plate tunnel (Podestgang) 42 for improving actuated position in the loading side 41 of emptier 10.Optionally, it manipulates
Arrangement 39 includes that the charging tray vehicle 43 being arranged on the side opposed with loading side 41 of plate tunnel 42 is filled with providing and/or storing
Full charging tray 11a and emptying charging tray 11B, the charging tray vehicle can move.In another preferred embodiment, emptied in charging tray
At least one second lifting device 44 can be arranged for being promoted and being reduced full of charging tray 11A and row in the loading side 41 of device 10
Empty tray 11B.The vertical lift stroke H of lifting device 442Length substantially correspond to accordingly swing box 19 inside
Width BiTwice.
11 automatic-discharging of charging tray for will be filled by rod-shaped products is hereinafter described in detail with reference to the accompanying drawings to multistage mistake
Method in filter making machine 40: it is provided for each charging tray emptier 10 multiple full of charging tray 11A.It is manual full of charging tray 11A
Ground is automatically placed on input unit 13.It is located at full of charging tray 11A using the side that it is open upwards by what product was filled
Along conveying direction T on input unit 13 and by input unitZUConveying.Concurrently or simultaneously at least through two charging tray emptying dresses
Setting 10 preferably will be in different filter tip (stick) section input multi-segment filter manufacturing machine 40.Its width side is utilized full of charging tray 11A
It is continuously delivered to the emptying position removed and be delivered to emptying station 14 by means of transfer device 17 at position 31 and therefrom in advance
It sets in 15, to upside down be located in emptying position 15 full of charging tray 11A.In this position, it is full of by following manner emptying
Charging tray 11A: it is preferably only fallen into multi-segment filter manufacturing machine 40 by gravity from full of charging tray 11A.When charging tray 11 is arranged completely
When empty, originally full of charging tray 11A be empty charging tray 11B, emptying charging tray 11B by means of transfer device 17 from emptying position 15
It is transported to output device 16 and by the output device along conveying direction TABOutput.
According to the present invention, it is fixed on input unit 13 full of charging tray 11A by means of swing mechanism 18 and removes position
In 31-pendulum motion of the swing mechanism swing that is restricted to 180 ° and has the swinging axle S fixed around position swingable
Box 19 is rocked in emptying position 15 around swinging axle S and is released again in emptying position 15, and empties charging tray 11B and borrow
Help lifting device 20 and swing mechanism 18 is independently fixed in emptying position 15, after being emptied completely along the vertical direction
It is linearly moved upward in return position 30 and is released again in return position 30.
The two manipulation process at least partly carry out simultaneously, to be full of charging tray 11A by nestedly using on the time
The shortening of replacing construction is realized with emptying charging tray 11B.In other words, row can be delivered up in the direction along output device 16
Will be filled with during empty tray 11B charging tray 11A be brought in emptying position 15 in and vice versa.All charging trays 11 are full of
Charging tray 11A and emptying charging tray 11B are subjected only to unique direction of motion during its conveying.Full of charging tray 11A only around swinging axle S
It swings.Emptying charging tray 11B is only linearly moved from bottom to top along the vertical direction.Which results in, emptying charging tray 11B without swingingly with
Open state is placed on output device 16 downwards for it.It is kept during swing by closure elements 21 full of charging tray 11A
It closes and can be transferred during emptying device 17 and/or lifting device 20 is kept.
(aktiv) emptying charging tray 11B can be initiatively placed on output device 16 from lifting device 20.However it is preferred that
The section 35 on ground, output device 16 is in reverse to conveying direction TABIt moves, is more specifically moved so towards lifting device 20
Far, i.e., section 35 is located at below the emptying charging tray 11B being moved in the top position of lifting device 20.In this position, pass through
Lifting device 20 releases emptying charging tray 11B, and emptying charging tray 11B can be placed on output device 16 with-approximation is passively-.
By section 35 along conveying direction TABReturn movement and the active driving of delivery element 37 of output device 16 export
Empty charging tray 11B.
Preferably, multi-segment filter manufacturing machine 40 or its processing module 46 empty dress by the charging tray of multiple aforementioned types simultaneously
10 supplies are set, filter tip (stick) section being filled in charging tray 11A is only flowed from the top to the bottom to multistage filter manufacturing machine 40
In processing module 46.Without turning to filter tip (stick) section is supplied for the processing module 46 of multi-segment filter manufacturing machine 40.As described in
Ground can make another full of charging tray 11A from taking during it will empty charging tray 11B and be delivered to return position 30 from emptying position 15
Lower position 31 is rocked in emptying position 15.Furthermore, it is possible to being rocked to emptying position 15 from position 31 is removed full of charging tray 11A
Another is delivered to full of charging tray 11A from the buffer area 38 on input unit 13 and removes in position 31 by middle period.Therefore, may be used
To implement three different manipulation process approximately parallelly, thus shortens replacing construction and also empty circulation in turn.
It can be provided in charging tray vehicle 43 and be full of charging tray 11A.It can be manually or mechanically from charging tray vehicle full of charging tray 11A
43 take out and are directly placed on input unit 13.Optionally, it can also be delivered to by lifting device 44 full of charging tray 11A defeated
Enter on device 13.Emptying charging tray 11B equally can be removed manually or mechanically from output device 16 and is placed in charging tray vehicle 43.
Emptying charging tray 11B can also be conveyed and be continued thereafter with by means of lifting device 44 first and be transferred at charging tray vehicle 43.
This method is used for all other rod-shaped products, such as filter stick, the filter stick quilt by corresponding mode
Input manufacturing machine 12, i.e. filter tip application machine.
Claims (14)
1. for the material by charging tray (11) automatic-discharging filled by rod-shaped products into the manufacturing machine (12) of tobacco industry
Disk emptier (10), the charging tray emptier include: input unit (13), for along conveying direction TZUInput is filled out by product
It is filling, be open upwards full of charging tray (11A)；It empties station (14), there is emptying position (15) for upside down emptying institute
It states full of charging tray (11A)；The output device (16) being arranged in above the input unit (13), for along conveying direction TABOutput
The emptying charging tray (11B) being drained；Transfer device (17), for interior in the charging tray emptier (10) during emptying circulation
Portion convey charging tray (11A, 11B), which is characterized in that the transfer device (17) have swing mechanism (18) and with the swing
The lifting device (20) that mechanism (18) independently works, the pendulum motion of the swing mechanism be restricted to 180 ° and have can
The swing box (19) that the swinging axle S fixed around position is swung, the swing box design and are arranged for fixing, swinging and discharge
Described to be full of charging tray (11A), the lifting device design and is arranged for fixing, linear movement and discharges the emptying charging tray
(11B), wherein the swing mechanism (18) and the lifting device (20) design and setting for only executing unique fortune respectively
Dynamic direction, and wherein, the lifting device (20) is designed and is arranged and is used for downward open emptying charging tray (11B) from below
Emptying position (15) vertically upright in the return position (30) without the top for being swingingly delivered to the output device (16).
2. charging tray emptier according to claim 1, which is characterized in that the swing box (19) is equipped with closure elements
(21), the closure elements can be swung together with the swing box (19) around the swinging axle S, so as to from the input unit
(13) what removing on made to be open upwards when position (31) is removed and during being rocked in emptying position (15) is full of
Charging tray (11A) closing keeps closing and the closure elements in the emptying position (15) relative to the swing box
(19) can linearly along or against the input unit (13) conveying direction TZUMovement is described full of charging tray to be used to open
(11A) and return movement.
3. charging tray emptier according to claim 1 or 2, which is characterized in that the output device (16) is designed to edge
Or against the output device (16) conveying direction TABTowards the lifting device (20) and the lifting device can be left
It telescopically moves, so that the output device (16) can be at least partially immersed in the lifting device (20).
4. charging tray emptier according to claim 1 or 2, which is characterized in that the input unit (13), which has, removes
Position (31) and buffer area (38), wherein the input unit (13) is equipped with detection part and control device, by means of institute
State control device can control to it is described remove position (31) occupy and can ensure that the supply from the buffer area (38).
5. charging tray emptier according to claim 2, which is characterized in that emptied described in the emptying station (14)
Position (15) is in than on the input unit (13) conveying removed where position (31) and to remove plane lower flat
In face.
6. manufacture system (39), the manufacture of at least one manufacturing machine (12) including the tobacco process industry, i.e. multi-segment filter
Machine (40), the multi-segment filter manufacturing machine have multiple processing modules (46) including conveying cylinder, shift module (47) with
And for manufacture multi-segment filter at least one at module and at least two according to claim 1 to any one of 5 institutes
The charging tray emptier (10) stated, wherein the charging tray emptier (10) is at least partially disposed at the multi-segment filter system
It makes above machine (40), above the i.e. described processing module (46).
7. manufacture system according to claim 6, which is characterized in that multiple charging tray emptier (10) are completely direct respectively
Ground and be arranged in the multi-segment filter manufacturing machine (40) processing module (46) top with being aligned, and the charging tray empties
The lifting device (20) of device (10) is substantially in common with the conveying cylinder of affiliated processing module (46) respectively
In perpendicular.
8. manufacture system according to claim 6 or 7, which is characterized in that the lifting device (20) is arranged in the charging tray
The internal vertical lift stroke H of empty device (10)LLength substantially correspond to accordingly swing box (19) inboard width
Bi。
9. manufacture system according to claim 6 or 7, which is characterized in that each charging tray emptier (10) is used as module
With module width MB, the module width correspond at least to swing box (19) inboard width Bi, and each charging tray emptier
(10) module width MBWith the module width M of affiliated processing module (46)SIt is identical.
10. manufacture system according to claim 6 or 7, which is characterized in that the manufacture system is deviating from the multistage mistake
Include on the side of the manipulation side (45) of filter making machine (40), i.e. in the loading side (41) of the charging tray emptier (10)
One improves the plate tunnel (42) of actuated position and is arranged in the opposed with the loading side (41) of the plate tunnel (42)
Side on charging tray vehicle (43) with provide and/or store full of charging tray (11A) and emptying charging tray (11B).
11. manufacture system according to claim 6 or 7, which is characterized in that the manufacture system is deviating from multi-segment filter
It include second on the side of the manipulation side (45) of manufacturing machine (40), i.e. in the loading side (41) of the charging tray emptier (10)
Lifting device (44), wherein the vertical lift stroke H of the lifting device (44)2Length substantially correspond to put accordingly
The inboard width B of dynamic box (19)iTwice.
12. for will charging tray (11) automatic-discharging filled by rod-shaped products to the method in multi-segment filter manufacturing machine (40),
The method includes the following steps:
By means of input unit (13) along conveying direction TZUInput fill by product, be open upwards be full of charging tray (11A),
Described emptying station will be delivered to from the input unit (13) full of charging tray (11A) by means of transfer device (17)
(14) in emptying position (15), so that described be upside down in the emptying position (15) full of charging tray (11A),
Upside down emptying is described is full of charging tray (11A),
Charging tray (11B) will be emptied by means of the transfer device (17) and be transported to output device from the emptying position (15)
(16) on, and
By means of the output device (16) along conveying direction TABThe emptying charging tray (11B) is exported,
It is characterized in that, described be fixed on the input unit (13) full of charging tray (11A) by means of swing mechanism (18)
Remove in position (31), be rocked in the emptying position (15) around swinging axle S and the quilt in the emptying position (15)
It discharges again, the pendulum motion of the swing mechanism is restricted to 180 ° and has to swing around the fixed swinging axle S in position
Swing box (19), and the emptying charging tray (11B) is independently fixed by means of lifting device (20) and swing mechanism (18)
In the emptying position (15), linearly it is moved upward in return position (30) along the vertical direction simultaneously after being emptied completely
Be released again in the return position (30), wherein the swing mechanism (18) and the lifting device (20) design and
Setting for only executing unique direction of motion respectively, and wherein, the lifting device (20) is designed and is arranged for will be to
Under open emptying charging tray (11B) emptying position (15) from below vertically upright without being swingingly delivered to the output device
(16) in the return position (30) of top.
13. according to the method for claim 12, which is characterized in that the multi-segment filter manufacturing machine (40) is simultaneously by multiple
Charging tray emptier (10) according to any one of claim 1 to 5 supplies rod-shaped products, wherein the rod-shaped products from
Charging tray (11) is flowed from the top to the bottom into the multi-segment filter manufacturing machine (40), and in the emptying charging tray (11B) from emptying
It is described to remove position via described full of charging tray (11A) during position (15) is delivered up into the return position (30)
(31) it is rocked in the emptying position (15).
14. method according to claim 12 or 13, which is characterized in that the emptying charging tray (11B) upside down, i.e. utilizes
Open narrow side is down delivered in the return position (30) and in the return position from the emptying position (15)
(30) nothing is swingingly placed on the output device (16) in.
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE102013100815.1 | 2013-01-28 | ||
| DE102013100815.1A DE102013100815A1 (en) | 2013-01-28 | 2013-01-28 | A tray emptying device and method for automatically emptying trays filled with rod-shaped articles into a production machine of the tobacco-processing industry as well as a production arrangement with a production machine and at least two tray emptying devices |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN103960777A CN103960777A (en) | 2014-08-06 |
| CN103960777B true CN103960777B (en) | 2019-11-05 |
Family
ID=50072867
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410041628.6A Active CN103960777B (en) | 2013-01-28 | 2014-01-28 | Charging tray is emptied to charging tray emptier in manufacturing machine and method and manufacture system |
Country Status (4)
| Country | Link |
|---|---|
| EP (1) | EP2759216A1 (en) |
| JP (1) | JP2014143999A (en) |
| CN (1) | CN103960777B (en) |
| DE (1) | DE102013100815A1 (en) |
Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20200022403A1 (en) * | 2016-07-13 | 2020-01-23 | International Tobacco Machinery Poland Sp. Z O.O. | A handling module, a turning unit, and a method and an apparatus for emptying a tray filled with rod like articles of the tobacco industry |
| EP3269264A1 (en) * | 2016-07-13 | 2018-01-17 | International Tobacco Machinery Poland Sp. z o.o. | A method and an apparatus for emptying various types of trays filled with rod like articles of the tobacco industry, and converting unit designed to change tray's configuration |
| CN115215074B (en) * | 2022-07-27 | 2024-02-23 | 常德烟草机械有限责任公司 | Material tray emptying device and material tray emptying method |
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| US4278385A (en) * | 1978-10-30 | 1981-07-14 | Hauni-Werke Korber & Co. Kg. | Apparatus for transferring cigarettes or the like from trays into magazines of packing machines or the like |
| CN201742927U (en) * | 2010-06-25 | 2011-02-16 | 中国科学院沈阳科学仪器研制中心有限公司 | Automatic cigarette/filter stick object blanking device |
| CN102100403A (en) * | 2009-12-16 | 2011-06-22 | 豪尼机械制造股份公司 | Multi-segment filter production for the tobacco processing industry |
| EP2280615B1 (en) * | 2008-05-29 | 2012-07-25 | International Tobacco Machinery | Device for unloading compartment trays, used in tobacco industry, filled with rod shaped elements |
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| GB1592760A (en) * | 1976-12-03 | 1981-07-08 | Molins Ltd | Apparatus for unloading rod-like articles from trays |
| IT1180536B (en) * | 1984-10-11 | 1987-09-23 | Gd Spa | DEVICE FOR THE FEEDING OF BAR-SHAPED ITEMS, FOR EXAMPLE CIGARETTES, TO A USING MACHINE |
| DE3924098C2 (en) * | 1989-07-20 | 1998-05-20 | Hauni Werke Koerber & Co Kg | Container conveyor |
| DE19945808B4 (en) * | 1999-09-24 | 2008-09-04 | Hauni Maschinenbau Ag | Method and device for sequential emptying of containers |
| DE10146019A1 (en) * | 2001-09-18 | 2003-04-03 | Hauni Maschinenbau Ag | Production machine for multi-segmented filters, has various operating units, conveyor elements as drums |
| DE102004055629A1 (en) * | 2004-11-12 | 2006-05-24 | Hauni Maschinenbau Ag | Apparatus and method for successively emptying containers filled with articles |
| US8047208B2 (en) * | 2006-05-31 | 2011-11-01 | Philip Morris Usa Inc. | Double action filter assembly wheel with flipping wheel |
| DE102008019685A1 (en) * | 2008-04-12 | 2009-11-19 | Hauni Maschinenbau Ag | Emptying magazine and method for emptying shaft trays filled with rod-shaped products |
| CN102030115A (en) * | 2009-10-06 | 2011-04-27 | 焦胜利 | Method and device for detecting and rejecting cigarette with defect before quantitatively outputting cigarette from channel |
-
2013
- 2013-01-28 DE DE102013100815.1A patent/DE102013100815A1/en active Pending
-
2014
- 2014-01-24 EP EP14152383.7A patent/EP2759216A1/en active Pending
- 2014-01-27 JP JP2014011940A patent/JP2014143999A/en active Pending
- 2014-01-28 CN CN201410041628.6A patent/CN103960777B/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4278385A (en) * | 1978-10-30 | 1981-07-14 | Hauni-Werke Korber & Co. Kg. | Apparatus for transferring cigarettes or the like from trays into magazines of packing machines or the like |
| EP2280615B1 (en) * | 2008-05-29 | 2012-07-25 | International Tobacco Machinery | Device for unloading compartment trays, used in tobacco industry, filled with rod shaped elements |
| CN102100403A (en) * | 2009-12-16 | 2011-06-22 | 豪尼机械制造股份公司 | Multi-segment filter production for the tobacco processing industry |
| CN201742927U (en) * | 2010-06-25 | 2011-02-16 | 中国科学院沈阳科学仪器研制中心有限公司 | Automatic cigarette/filter stick object blanking device |
Also Published As
| Publication number | Publication date |
|---|---|
| DE102013100815A1 (en) | 2014-07-31 |
| EP2759216A9 (en) | 2014-10-08 |
| EP2759216A1 (en) | 2014-07-30 |
| JP2014143999A (en) | 2014-08-14 |
| CN103960777A (en) | 2014-08-06 |
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Address after: hamburg Applicant after: HAUNI MASCHINENBAU GmbH Address before: hamburg Applicant before: Hauni Maschinenbau AG |
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