CN103950122A - Numerical control diamond wire sapphire slicing machine - Google Patents
Numerical control diamond wire sapphire slicing machine Download PDFInfo
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- CN103950122A CN103950122A CN201410200927.XA CN201410200927A CN103950122A CN 103950122 A CN103950122 A CN 103950122A CN 201410200927 A CN201410200927 A CN 201410200927A CN 103950122 A CN103950122 A CN 103950122A
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Abstract
The invention provides a numerical control diamond wire sapphire slicing machine. According to the numerical control diamond wire sapphire slicing machine, the sawing process is simplified, the machining efficiency of the slicing machine is improved and the quality of a finished product is high, therefore, the aims of reducing production cost and improving economic benefits are fulfilled. The numerical control diamond wire sapphire slicing machine comprises a machine frame, wherein a feeding mechanism is arranged on the machine frame; two leading wire guide wheel structures are arranged on the machine frame and correspond to the feeding mechanism; diamond wires are wounded on the two leading wire guide wheel structures at intervals in sequence; cooling and lubricating spraying nozzles are correspondingly mounted above the leading wire guide wheel structures on the machine frame; a take-up winding device and a pay-off winding device are respectively arranged on the two sides of each leading wire guide wheel structure on the machine frame. The numerical control diamond wire sapphire slicing machine is characterized in that a swinging mechanism is arranged on the feeding mechanism.
Description
Technical field
The present invention relates to Digit Control Machine Tool technical field of automation, be specially a kind of numerical control diamond wire sapphire slices machine.
Background technology
In the manufacturing field of LED, can be used at present commercial substrate and only have two kinds, i.e. sapphire and silicon carbide substrates, but silicon carbide substrates is expensive.So global 80%LED enterprise adopts sapphire as the primary raw material of manufacturing LED product.So due to the suitable high processing difficulties of sapphire hardness; Especially slicing process is more difficult.Normal blue jewel slicer can produce a lot of problems in the course of the work, cause product quality decline even scrap.
Summary of the invention
For the problems referred to above, the invention provides a kind of numerical control diamond wire sapphire slices machine, it has simplified sawing technique, has improved the working (machining) efficiency of slicer, and end product quality is high, reduces production costs thereby realized, and increases the object of economic benefit.
Its technical scheme is such: a kind of numerical control diamond wire sapphire slices machine, it comprises frame, in described frame, be provided with feed mechanism, in described frame, corresponding described feed mechanism is provided with two lead-in wire Guiding wheel structures, described diamond wire keeps spacing ground to be repeatedly wound on successively on two described lead-in wire Guiding wheel structures, the corresponding cooling and lubricating nozzle of installing above the above lead-in wire Guiding wheel structure of described frame, be respectively arranged with Winding device in the above lead-in wire Guiding wheel structure both sides of described frame, payoff reel winding apparatus, it is characterized in that: on described feed mechanism, be provided with wabbler mechanism.
It is further characterized in that: described wabbler mechanism comprises upper mounted plate, lower portable plate, on fixed plate, be provided with support, on described support, be provided with circular arc slide rail, described lower portable plate is by slide block and the described circular arc slide rail described support that is connected, on fixed plate, be provided with gear, described gear connecting drive device, is provided with the sector rack engaging with described gear on described lower portable plate; Work piece holder is arranged on described wabbler mechanism device, and described wabbler mechanism device is fixed on feed mechanism; Described Winding device comprises take-up fixing cord wheel, take-up slide wire wheel and take up block drum, described payoff reel winding apparatus comprises unwrapping wire fixing cord wheel, unwrapping wire slide wire wheel and payoff reel drum, described diamond wire is successively by payoff reel drum, unwrapping wire slide wire wheel, unwrapping wire fixing cord wheel, lead-in wire Guiding wheel structure, take-up fixing cord wheel, take-up slide wire wheel, is wound on take up block drum; Described take-up slide wire wheel and described unwrapping wire slide wire wheel are respectively by slide rail connection frame; Described work piece holder is arranged on wabbler mechanism device, and described wabbler mechanism device is fixed on feed mechanism;
Described lead-in wire Guiding wheel structure comprises fore bearing mechanism, rear bearing mechanism, lead-in wire guide wheel two ends are separately fixed in described fore bearing mechanism and described rear bearing mechanism, described fore bearing mechanism comprises front axis bearing, described rear bearing mechanism comprises rear axis bearing, in described front axis bearing, be provided with front rotary main shaft, in described rear axis bearing, be provided with rear rotary main shaft, described lead-in wire guide wheel two ends connect respectively described front rotary main shaft and described rear rotary main shaft, on described front rotary main shaft and described rear rotary main shaft, be respectively installed with rack sleeve, on described rack sleeve, be set with copper sheathing, described copper sheathing embeds respectively in front axis bearing hole and rear axis bearing hole, described copper sheathing periphery is respectively arranged with the spiral tank of sealing, described spiral tank two ends connect respectively water inlet and delivery port,
Described feed mechanism comprises support, described support is fixed in described frame, feeding seat connects described support by slide rail, slide block, described feeding seat connects described support by ball-screw, described ball-screw connects synchronous pulley, is provided with servomotor, described servomotor connection reducer on described support, described decelerator connects belt pulley, and described belt pulley connects described synchronous pulley by Timing Belt;
On described support, corresponding described feeding seat both sides are provided with balance cylinder, and described balance cylinder connects described feeding seat;
Described lead-in wire guide wheel lateral surface is provided with automatic detection diamond wire broken wire protecting equipment, described automatic detection diamond wire broken wire protecting equipment comprises the first support, the second support and the 3rd support, described the first support, described the second support and described the 3rd support are arranged in described frame, single connects described the first support successively, described the second support and described the 3rd support, form described single and be arranged on the equidirectional side of described lead-in wire guide wheel, described the first support is provided with L-type coil holder and traverse shaft, on described L-type coil holder, be provided with wire column, the above traverse shaft lower end of described the first support is provided with movable sensor block, described single is wound around described wire column successively, traverse shaft end connects described movable sensor block, on described the first support, corresponding described movable sensor block is provided with inductive proximity switch.
In said structure of the present invention, owing to being provided with wabbler mechanism on feed mechanism, in the feeding process of feed mechanism, when realizing workpiece feeding by wabbler mechanism, trace waves, it has simplified sawing technique, has ensured that whole slicing processes is very smooth and easy, improves preferably section operating efficiency and chipping qualities, reduce production costs thereby realized, increase the object of economic benefit.
Brief description of the drawings
Fig. 1 is the main TV structure schematic diagram of numerical control diamond wire sapphire slices machine of the present invention;
Fig. 2 is the principle schematic of numerical control diamond wire sapphire slices machine of the present invention;
Fig. 3 is diamond wire coiling lead-in wire Guiding wheel structure schematic diagram of the present invention;
Fig. 4 looks schematic diagram for this wabbler mechanism master;
Fig. 5 is the left cutaway view of Fig. 4;
Fig. 6 is this circular arc slide rail and slide block connection diagram;
Fig. 7 is this lead-in wire Guiding wheel structure schematic diagram;
Fig. 8 is this feed mechanism structural representation;
Fig. 9 is this feed mechanism structural upright structural representation;
Figure 10 detects diamond wire broken wire protecting equipment front view automatically;
Figure 11 detects diamond wire broken wire protecting equipment stereogram automatically.
Detailed description of the invention
See Fig. 1, Fig. 2, Fig. 3, a kind of numerical control diamond wire sapphire slices machine, it comprises frame 1, in frame, be provided with feed mechanism 2, in frame 1, corresponding feed mechanism 2 is provided with two lead-in wire Guiding wheel structures 3, diamond wire 4 keeps spacing ground to be repeatedly wound on successively on two lead-in wire Guiding wheel structures 3, the corresponding cooling and lubricating nozzle 5 of installing above Guiding wheel structure 3 goes between in frame 1, Guiding wheel structure 3 both sides that go between in frame 1 are respectively arranged with Winding device 6, payoff reel winding apparatus 7, are provided with wabbler mechanism 8 on feed mechanism 2.
See Fig. 1, Fig. 2, Winding device 6 comprises take-up fixing cord wheel 20-1,20-2, take-up slide wire wheel 21 and take up block drum 22, payoff reel winding apparatus 7 comprises unwrapping wire fixing cord wheel 23-1,23-2, unwrapping wire slide wire wheel 24 and payoff reel drum 25, diamond wire 4 is successively by payoff reel drum 25, unwrapping wire slide wire wheel 24, unwrapping wire fixing cord wheel 23-1,23-2, lead-in wire Guiding wheel structure 3, take-up fixing cord wheel 20-2,20-1, take-up slide wire wheel 21, is wound on take up block drum 22; Take-up slide wire wheel 21 and unwrapping wire slide wire wheel 24 are respectively by slide rail connection frame 1.
See Fig. 4, Fig. 5, Fig. 6, it comprises upper mounted plate 9 wabbler mechanism, lower portable plate 10, upper mounted plate 9 two ends are provided with support 11-1, 11-2, the support 11-1 at two ends, on 11-2, be respectively arranged with circular arc slide rail 12-1, 12-2, lower portable plate 2 is respectively by slide block 13-1, 13-2 and circular arc slide rail 12-1, the 12-2 support 11-1 that is connected, 11-2, on the support 11-1 of corresponding one end, be provided with gear 14, gear 14 connecting drive devices 15, on lower portable plate 10, be provided with the sector rack 16 engaging with gear 14, on lower portable plate 10, be provided with fixture 17, fixture 17 is arranged on wabbler mechanism 8, wabbler mechanism 8 is fixed on feed mechanism 2, on lower portable plate 10, groove 18 is set, groove 18 two ends are provided with voussoir 19, voussoir 19 removably connects by bolt with groove 18, fixture 17 connects lower portable plate 10 by voussoir 19, by the conversion of voussoir 19, can realize the installation of the fixture of different size.
See Fig. 7, lead-in wire Guiding wheel structure comprises fore bearing mechanism 26, rear bearing mechanism 27, lead-in wire guide wheel 28 two ends are separately fixed in fore bearing mechanism 26 and rear bearing mechanism 27, fore bearing mechanism 26 comprises front axis bearing 26-1, rear bearing mechanism 27 comprises rear axis bearing 27-1, in front axis bearing 26-1, be provided with front rotary main shaft 26-2, in rear axis bearing 27-1, be provided with rear rotary main shaft 27-2, lead-in wire guide wheel 28 two ends connect respectively front rotary main shaft 26-2 and rear rotary main shaft 27-2, on front rotary main shaft 26-2 and rear rotary main shaft 27-2, be respectively installed with rack sleeve 29-1, 29-2, rack sleeve 29-1, 29-2 is respectively installed with copper sheathing 30-1, 30-2, copper sheathing 30-1, 30-2 embeds respectively in front axis bearing hole 31-1 and rear axis bearing hole 31-2, copper sheathing 30-1, 30-2 periphery is respectively arranged with the spiral tank 32-1 of sealing, 32-2, spiral tank 32-1, 32-2 two ends connect respectively water inlet 33-1, 33-2 and delivery port 34-1, 34-2, rear rotary main shaft 27-2 is by shaft coupling 35 coupling torque servomotors 36, front rotary main shaft 26-2 with rear rotary main shaft 27-2 by being connected by stretching screw 37, lead-in wire guide wheel 28 is tightened and is fixed in fore bearing mechanism 26 and rear bearing mechanism 27, front rotary main shaft and rear rotary main shaft are in rotary course, fore bearing mechanism, rear bearing mechanism can produce heat, by water inlet and delivery port, water is flowed into fore bearing mechanism, the copper sheathing of rear bearing mechanism, copper sheathing is caught a cold and shrink the rack sleeve of holding Bearning mechanism tightly, eliminate the gap of Bearning mechanism and inner hole of bearing seat, bring up to the rigidity of axle, eliminate the vibrations that produce because of matched in clearance, ensure product quality and extended machine service life.
See Fig. 1, Fig. 8, Fig. 9, feed mechanism 2 comprises support 38, support 38 is fixed in frame 1, feeding seat 39 is by slide rail 40, slide block 41 connection brackets 38, feeding seat 39 is by ball-screw 42 connection brackets 38, ball-screw 42 connects synchronous pulley 43, on support 38, be provided with band decelerator servomotor 44, band decelerator servomotor 44 connects belt pulley 45, belt pulley 45 connects synchronous pulley 43 by Timing Belt 46, by drive ball-screw motion to realize moving up and down of feeding seat with decelerator servomotor, feeding seat drives fixture to move up and down, workpiece 47 on fixture 17 moves up and down, having realized workpiece 47 enters in diamond wire 4 and cuts.
On support 38, corresponding feeding seat 39 both sides are provided with balance cylinder 48-1,48-2, and balance cylinder 48-1,48-2 connect feeding seat 39, by the support of balance cylinder, have ensured that feeding seat moves up and down steady.
See Fig. 1, Figure 10, Figure 11, lead-in wire guide wheel 28 lateral surfaces are provided with automatic detection diamond wire broken wire protecting equipment 50, automatically detect diamond wire broken wire protecting equipment 50 and comprise the first support 51, the second support 52 and the 3rd support 53, the first support 51, the second support 52 and the 3rd support 53 are arranged in frame 1, single 54 connects the first support 51 successively, the second support 52 and the 3rd support 53, form single and be arranged on the equidirectional side of lead-in wire guide wheel 28, the first support 51 is provided with L-type coil holder 55 and traverse shaft 56, on L-type coil holder 55, be provided with wire column 57, the first support 51 upper conductor axle 56 lower ends are provided with movable sensor block 58, single 54 is wound around wire column 57 successively, traverse shaft 56 end connection activity sensor blocks 58, on the first support 51, corresponding movable sensor block 58 is provided with inductive proximity switch 59, owing to meeting accident or having the generation of other uncertain factor, the line of the diamond wire gauze that can make to go between on guide wheel optional position in the total length of lead-in wire guide wheel produces broken string, after diamond wire broken string, due to the produced centrifugal action that runs up of lead-in wire guide wheel, the single that is erected at lead-in wire guide wheel side is interrupted, the sensor block being connected on described single is fallen into because losing tightening force in the induction zone of described inductive proximity switch, transfer instruction order machine emergency shutdown after inductive proximity switch is received induced signal, thereby realize breaking protection process.
Below in conjunction with Fig. 1, Fig. 2 describes the operation principle of this invention numerical control diamond wire sapphire slices machine: the diamond wire 4 of 20～30 kms is wound on payoff reel drum 7 in advance, diamond wire 4 is successively by payoff reel drum 25, unwrapping wire slide wire wheel 24, unwrapping wire fixing cord wheel 23-1, 23-2, lead-in wire Guiding wheel structure 3, take-up fixing cord wheel 20-2, 20-1, take-up slide wire wheel 21, be wound on take up block drum 22, unwrapping wire fixing cord wheel 23-1, 23-2 and take-up fixing cord wheel 20-2, 20-1 plays fixing diamond wire effect, unwrapping wire slide wire wheel 24 and take-up slide wire wheel 21 move guarantee diamond wire 4 by slide rail respectively and evenly reel on take up block drum 22 and payoff reel drum 25, take up block drum 22 is reeled by motor, payoff reel drum 25 is realized the unwrapping wire of synchronizeing with take up block drum 22 by motor, drive diamond wire to move with the speed of 20～25 meters per minute, cooling lubricant sprays on the diamond wire 4 on lead-in wire Guiding wheel structure 3 by cooling and lubricating nozzle 5, when the feed mechanism 2 of frame 1 upper end goes between diamond wire 4 on Guiding wheel structure 3 by diamond wire from top to bottom workpiece 47, a workpiece 47 saws that run up of diamond wire are worn into diamond wafers, thereby realize adamantine batch section, improve adamantine working (machining) efficiency, all operations has all been controlled on operation panel 49, when the sapphire workpiece that diamond wire gauze clamps on running up to fixture cuts section, due to the left and right reciprocating swing effect of wabbler mechanism device, make to carry out mill between diamond wire gauze and sapphire workpiece, accelerate cutting speed.Simultaneously also due to the left and right reciprocating swing effect of wabbler mechanism device, can reduce in the time of cutting section is subject to tangent plane long-pending, become easily and cut, ensure that whole slicing processes is very smooth and easy, improve preferably section operating efficiency and chipping qualities, reduce production costs thereby realized, increase the object of economic benefit.
Claims (8)
1. a numerical control diamond wire sapphire slices machine, it comprises frame, in described frame, be provided with feed mechanism, in described frame, corresponding described feed mechanism is provided with two lead-in wire Guiding wheel structures, described diamond wire keeps spacing ground to be repeatedly wound on successively on two described lead-in wire Guiding wheel structures, the corresponding cooling and lubricating nozzle of installing above the above lead-in wire Guiding wheel structure of described frame, be respectively arranged with Winding device, payoff reel winding apparatus in the above lead-in wire Guiding wheel structure both sides of described frame, it is characterized in that: on described feed mechanism, be provided with wabbler mechanism.
2. a kind of numerical control diamond wire sapphire slices machine according to claim 1, is characterized in that: work piece holder is arranged on described wabbler mechanism device, and described wabbler mechanism device is fixed on feed mechanism.
3. a kind of numerical control diamond wire sapphire slices machine according to claim 2, it is characterized in that: described wabbler mechanism comprises upper mounted plate, lower portable plate, on fixed plate, be provided with support, on described support, be provided with circular arc slide rail, described lower portable plate is by slide block and the described circular arc slide rail described support that is connected, on fixed plate, be provided with gear, described gear connecting drive device, on described lower portable plate, be provided with the sector rack engaging with described gear, on described lower portable plate, be provided with described fixture.
4. a kind of numerical control diamond wire sapphire slices machine according to claim 1, it is characterized in that: described Winding device comprises take-up fixing cord wheel, take-up slide wire wheel and take up block drum, described payoff reel winding apparatus comprises unwrapping wire fixing cord wheel, unwrapping wire slide wire wheel and payoff reel drum, described diamond wire is successively by payoff reel drum, unwrapping wire slide wire wheel, unwrapping wire fixing cord wheel, lead-in wire Guiding wheel structure, take-up fixing cord wheel, take-up slide wire wheel, be wound on take up block drum, described take-up slide wire wheel and described unwrapping wire slide wire wheel are respectively by slide rail connection frame.
5. a kind of numerical control diamond wire sapphire slices machine according to claim 1, it is characterized in that: described lead-in wire Guiding wheel structure comprises fore bearing mechanism, rear bearing mechanism, lead-in wire guide wheel two ends are separately fixed in described fore bearing mechanism and described rear bearing mechanism, described fore bearing mechanism comprises front axis bearing, described rear bearing mechanism comprises rear axis bearing, in described front axis bearing, be provided with front rotary main shaft, in described rear axis bearing, be provided with rear rotary main shaft, described lead-in wire guide wheel two ends connect respectively described front rotary main shaft and described rear rotary main shaft, on described front rotary main shaft and described rear rotary main shaft, be respectively installed with rack sleeve, on described rack sleeve, be set with copper sheathing, described copper sheathing embeds respectively in front axis bearing hole and rear axis bearing hole, described copper sheathing periphery is respectively arranged with the spiral tank of sealing, described spiral tank two ends connect respectively water inlet and delivery port.
6. a kind of numerical control diamond wire sapphire slices machine according to claim 1, it is characterized in that: described lead-in wire guide wheel lateral surface is provided with automatic detection diamond wire broken wire protecting equipment, described automatic detection diamond wire broken wire protecting equipment comprises the first support, the second support and the 3rd support, described the first support, described the second support and described the 3rd support are arranged in described frame, single connects described the first support successively, described the second support and described the 3rd support, form described single and be arranged on the equidirectional side of described lead-in wire guide wheel, described the first support is provided with L-type coil holder and traverse shaft, on described L-type coil holder, be provided with wire column, the above traverse shaft lower end of described the first support is provided with movable sensor block, described single is wound around described wire column successively, traverse shaft end connects described movable sensor block, on described the first support, corresponding described movable sensor block is provided with inductive proximity switch.
7. according to the arbitrary described a kind of numerical control diamond wire sapphire slices machine of claim 1-6, it is characterized in that: described feed mechanism comprises support, described support is fixed in described frame, feeding seat connects described support by slide rail, slide block, described feeding seat connects described support by ball-screw, described ball-screw connects synchronous pulley, on described support, be provided with servomotor, described servomotor connection reducer, described decelerator connects belt pulley, and described belt pulley connects described synchronous pulley by Timing Belt.
8. a kind of numerical control diamond wire sapphire slices machine according to claim 7, is characterized in that: on described support, corresponding described feeding seat both sides are provided with balance cylinder, and described balance cylinder connects described feeding seat.
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| CN201410200927.XA CN103950122B (en) | 2014-05-14 | 2014-05-14 | Numerical control diamond wire sapphire slices machine |
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Cited By (10)
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| CN104552636A (en) * | 2015-01-24 | 2015-04-29 | 常州贝斯塔德机械股份有限公司 | Multi line cutting machine swing drive structure |
| CN104552633A (en) * | 2014-12-22 | 2015-04-29 | 无锡上机数控股份有限公司 | Numerical control diamond wire sapphire squarer |
| CN104552634A (en) * | 2014-12-22 | 2015-04-29 | 无锡上机数控股份有限公司 | Novel numerically-controlled diamond wire sapphire slicer |
| CN106945189A (en) * | 2017-05-03 | 2017-07-14 | 江苏秉宸科技有限公司 | A kind of diamond wire multi-line slicer |
| CN107457922A (en) * | 2017-08-29 | 2017-12-12 | 浙江昊能光电有限公司 | A kind of efficient slicer |
| CN107471466A (en) * | 2017-08-29 | 2017-12-15 | 浙江昊能光电有限公司 | A kind of protection device on efficient slicer |
| CN108044821A (en) * | 2018-02-07 | 2018-05-18 | 湖南宇晶机器股份有限公司 | A kind of U-shaped short wheelbase high-speed and high-efficiency multi-line cutting method |
| CN108581790A (en) * | 2018-04-30 | 2018-09-28 | 宁波钜德精工机械有限公司 | Buddha's warrior attendant wire cutting machine |
| CN117260506A (en) * | 2023-09-06 | 2023-12-22 | 玉田县昌通电子有限公司 | Swinging device for machine tool |
| CN117260506B (en) * | 2023-09-06 | 2024-06-11 | 玉田县昌通电子有限公司 | Swinging device for machine tool |
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| CN104552633A (en) * | 2014-12-22 | 2015-04-29 | 无锡上机数控股份有限公司 | Numerical control diamond wire sapphire squarer |
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| CN104552633B (en) * | 2014-12-22 | 2024-01-12 | 弘元绿色能源股份有限公司 | Numerical control diamond wire sapphire squarer |
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| CN107457922B (en) * | 2017-08-29 | 2023-06-27 | 浙江昊能光电股份有限公司 | Efficient slicing machine |
| CN107457922A (en) * | 2017-08-29 | 2017-12-12 | 浙江昊能光电有限公司 | A kind of efficient slicer |
| CN107471466A (en) * | 2017-08-29 | 2017-12-15 | 浙江昊能光电有限公司 | A kind of protection device on efficient slicer |
| CN108044821A (en) * | 2018-02-07 | 2018-05-18 | 湖南宇晶机器股份有限公司 | A kind of U-shaped short wheelbase high-speed and high-efficiency multi-line cutting method |
| CN108581790B (en) * | 2018-04-30 | 2019-11-12 | 宁波钜德精工机械有限公司 | Buddha's warrior attendant wire cutting machine |
| CN108581790A (en) * | 2018-04-30 | 2018-09-28 | 宁波钜德精工机械有限公司 | Buddha's warrior attendant wire cutting machine |
| CN117260506A (en) * | 2023-09-06 | 2023-12-22 | 玉田县昌通电子有限公司 | Swinging device for machine tool |
| CN117260506B (en) * | 2023-09-06 | 2024-06-11 | 玉田县昌通电子有限公司 | Swinging device for machine tool |
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| CN103950122B (en) | 2016-08-24 |
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