CN201935820U - Continuous full-automatic core cutter - Google Patents
Continuous full-automatic core cutter Download PDFInfo
- Publication number
- CN201935820U CN201935820U CN2010206550303U CN201020655030U CN201935820U CN 201935820 U CN201935820 U CN 201935820U CN 2010206550303 U CN2010206550303 U CN 2010206550303U CN 201020655030 U CN201020655030 U CN 201020655030U CN 201935820 U CN201935820 U CN 201935820U
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- Prior art keywords
- core
- cutting
- automatic
- cutter
- continuous full
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- Expired - Fee Related
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- 238000005520 cutting process Methods 0.000 claims abstract description 32
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances data:image/svg+xml;base64,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 data:image/svg+xml;base64,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 O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 10
- 239000011435 rock Substances 0.000 claims description 32
- 238000004519 manufacturing process Methods 0.000 abstract description 8
- 238000001816 cooling Methods 0.000 abstract description 4
- 238000005516 engineering process Methods 0.000 abstract description 3
- 238000000034 method Methods 0.000 abstract description 3
- 230000003068 static Effects 0.000 abstract description 2
- 239000007788 liquid Substances 0.000 abstract 2
- 238000003754 machining Methods 0.000 abstract 2
- 229910004682 ON-OFF Inorganic materials 0.000 abstract 1
- 238000005070 sampling Methods 0.000 abstract 1
- 239000002173 cutting fluid Substances 0.000 description 2
- 241000763859 Dyckia brevifolia Species 0.000 description 1
- 206010044565 Tremor Diseases 0.000 description 1
- 238000010009 beating Methods 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 229910003460 diamond Inorganic materials 0.000 description 1
- 239000010432 diamond Substances 0.000 description 1
- 238000005553 drilling Methods 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 238000005242 forging Methods 0.000 description 1
- 238000000247 postprecipitation Methods 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 230000001681 protective Effects 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
Abstract
The utility model relates to a continuous full-automatic core cutter, which is a necessary device before analyzing a drilled and extracted core sample. The continuous full-automatic core cutter belongs to a geological core collecting and machining technology, and comprises a main cutting mechanism, an automatic feed mechanism, a workpiece clamping mechanism, and a cooling system, etc. A main shaft of the continuous full-automatic core cutter is connected with a cutting tool to form the cutting mechanism; a chain and a chain wheel are connected with a gear; the core box is provided with a rack, and is meshed with the gear to form the automatic feed mechanism; two pressure rollers are arranged above the core; a screw nut and a handwheel are arranged on a roller frame to form a core clamping mechanism; a housing and a sparge pipe are arranged above the cutting tool; and a water catcher is arranged below the core box to form a cooling system. In the continuous full-automatic core cutter, the original static clamping is converted into the dynamic clamping pressed by the pressure rollers; and the original discontiguous cutting is converted into non-stop continuous cutting; therefore, the on-off time of the cutting tool and the time for stopping to assemble the core are saved and the production efficiency is greatly improved; meanwhile, the device structure is simplified, and the production cost is reduced. The continuous full-automatic core cutter recycles, processes and reuses cutting liquid, changes the original phenomenon that the cutting liquid flows on the ground, satisfies the environmental protection requirement, and makes a great progress for the modernization of prospecting, sampling and machining devices.
Description
One, technical field
The utility model relates to the full-automatic core cutter of a kind of environment-friendly type continous way, is that the necessaries before core sample is analyzed is extracted in probing, and it belongs to the geology rock sample and gathers process technology.
Two, background technology
The rock core cutting is the cylindric rock core that geological drilling is drilled through, and cuts 1/2nd along bus, or 1/4th.At present, mostly used cutting machine has two kinds, and a kind of is to split pressure type (splitting the core machine), core sample is placed under the pressing machine, with the powerful pressure core sample of riving.This splitting meets stubble uneven, is a kind of backward equipment.Second kind is that rock core is placed on the shelf that has groove, cuts with diamond saw blade hilt rock core.Because clamp device is a leading screw and nut mechanism, clamping is wasted time and energy.Wherein more novel a kind of core cutter is also just to core tray dress the preceding paragraph rock core, open the cutting machine switch, after having cut one section rock core, close cutting machine, the removal of core box, rock core changes the outfit, one section rock core of every cutting all will carry out the start and close operation, and this discontinuous cutting is operated loaded down with trivial details, production efficiency is low, is the equipment that does not match with modern production.
Three, the content of utility model
The purpose of this utility model is to provide a kind of environment-friendly type continous way full-automatic core cutter.
Task of the present utility model is finished like this: it comprises that main shaft, belt pulley, sprocket wheel chain, main motor, feeding motor, drip tray, gear, tooth bar, core tray, rock core, roller, handwheel, cutter, case constitute, be connected with cutter at main shaft, the sprocket wheel chain is connected in gear, two rollers are housed above core tray, feed screw nut and handwheel are housed on turning rolls, core tray carries tooth bar, and and gearing mesh, case all is housed on cutter; A plurality of core trays are end to end, and continuous feed is provided with a drip tray below core tray.
The utlity model has following characteristics:
Static clamping when 1, rock core being cut is converted into dynamic clamp, accomplishes that mechanism is simple, and is easy to operate, and stability is reliable, the production efficiency height.
Reciprocating type feeding when 2, rock core being cut is converted into cutter and continues rotation, the rock core continuous feed, and the cutting feeding is constantly carried out; Reduce labor intensity of operating personnel, increase work efficiency.
3, production efficiency height: reduced rock core return trip time and rock core clamping time.Production efficiency improves 1 and accompanies.
2, failure rate is low: because device structure is succinct, removed loaded down with trivial details rock core clamping mechanism, equipment failure rate is reduced, through cutting experiment, operated 120 times, cut 500 meters rock cores, do not found any abnormality.
3, cut quality is good: cut 500 meters rock cores, it is loosening any workpiece not occur, tremble, and the phenomenon of forging a knife, cut surface is smooth, smooth, and roughness is below 6.3, and flatness is below 0.5, and symmetry is below 0.5.
4, reduced production cost: cutting tool is a carbide blade, and price is very high, is the prime cost of cutting.After having adopted the utility model, the anchor clamps clamping is stable, reliable, the feeding uniform and stable, and the wearing quality of cutter improves, and not fragile, and cost drops to every meter about 0.5 yuan from original every meter about 1.2 yuan.
5, noise is little: because clamping is firm, feeding is steady, and cutting noise drops to 55~65 decibels from original 70~80 decibels.
6, the feature of environmental protection:, originally practical to environment generation harm through to Fluid Re-cycling, processing, utilization, and the reduction of cutting noise again.
7, the aesthetic property of equipment: this practical compact conformation, aesthetic in appearance, meet the requirement of the modernization and the marketization.
Four, description of drawings
Accompanying drawing 1 is the front view of the full-automatic core cutter of the utility model continous way.
Accompanying drawing 2 is the right view of the full-automatic core cutter of the utility model continous way.
Wherein: 1---main shaft, 2---belt pulley, 3---sprocket wheel, 4---cut main motor, 5---feeding motor, 6---water receiving tank, 7---gear, 8---tooth bar, 9---core tray, 10---rock core, 11---roller, 12---handwheel, 13---cutting tool, 14---case.
Five, embodiment
Come the utility model is described in further detail below in conjunction with accompanying drawing:
1, with reference to accompanying drawing, the utility model relates to mine locating rock core automatic gas cutting machine, it comprises main shaft (1), belt pulley (2), sprocket wheel (3), cut main motor (4), feeding motor (5), water receiving tank (6), gear (7), tooth bar (8), core tray (9), rock core (10), roller (11), handwheel (12), cutting tool (13), case (14) constitutes, be connected with cutting tool (13) at main shaft (1), sprocket wheel (3) is connected in gear (7), in the top of core tray (9) two rollers (11) are housed, feed screw nut and handwheel (12) are housed on turning rolls, core tray (9) carries tooth bar (8), and mesh with gear (7), in cutting tool (13) top case (14) is housed, a plurality of core trays (9), end to end, continuous feed, below core tray (9), be provided with a water receiving tank (6), it is divided into the main transmission chain mechanism, automatic feed mechanism, workpiece grip mechanism and cooling system, the active force driving-chain is to drive belt by main motor (4), belt pulley (2), drive shaft (1) rotation makes cutting tool (13) carry out the rock core cutting.Automatic feed mechanism: its core tray (9) carries tooth bar (8), operating personnel put into core tray (9) with rock core (10) and push gear (7) when engagement, gear (7) just drives rock core (10), core tray (9), end to end, form auto-feed, when treating that the core tray feeding is finished soon, operating personnel push away next rock core (10), core tray (9) to fill, will cut a plurality of core trays (9), end to end, continuous feed by continuous feed.Successively core tray (9) is brought into from the front of cutter, cut, core tray is taken out, change new rock core to be cut, send into the cutting of cutter front again from the back of cutter.Workpiece grip mechanism: when gear (7) drives tooth bar (8), core tray (9), rock core (10) auto-feed, two rollers (11) are equipped with in top at rock core (10), core tray (9), restriction rock core, core tray bob and the cutting-vibration that causes.On the restriction rock core turning rolls of beating, spring is housed, remedies the variation in the clamping gap that the core diameter error causes, simultaneously feed screw nut is housed on turning rolls,, adjust the clamping gap of roller rock core by handwheel (12) rotational lead screw nut.Cooling system: protective cover (14) is housed in cutter (13) top, when opening the main motor of cutting (4), pump motor starts simultaneously, cutting fluid sprays into cutter (13) by water pump, sparge pipe, and cutter is cooled off, again by water receiving tank (6), recovery chilled water, import the water tank (not shown),, suck by water pump again through post precipitation.The whole circulation process is not splashed, overflow phenomena, has both saved cutting fluid, has strengthened environmental-protecting performance again.
Claims (2)
1. full-automatic core cutter of continous way, it comprises main shaft (1), belt pulley (2), sprocket wheel (3), cut main motor (4), feeding motor (5), water receiving tank (6), gear (7), tooth bar (8), core tray (9), rock core (10), roller (11), handwheel (12), cutting tool (13), case (14) constitutes, it is characterized in that: be connected with cutter (13) at main shaft (1), sprocket wheel (3) is connected in gear (7), in the top of core tray (9) two rollers (11) are housed, feed screw nut and handwheel (12) are housed on turning rolls, core tray (9) carries tooth bar (8), and with gear (7) engagement, in cutting tool (13) top case (14) is housed.
2. the full-automatic core cutter of continous way as claimed in claim 1 is characterized in that: a plurality of core trays (9), end to end, continuous feed is provided with a drip tray (6) below core tray (9).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN2010206550303U CN201935820U (en) | 2010-12-09 | 2010-12-09 | Continuous full-automatic core cutter |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN2010206550303U CN201935820U (en) | 2010-12-09 | 2010-12-09 | Continuous full-automatic core cutter |
Publications (1)
Publication Number | Publication Date |
---|---|
CN201935820U true CN201935820U (en) | 2011-08-17 |
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ID=44447338
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN2010206550303U Expired - Fee Related CN201935820U (en) | 2010-12-09 | 2010-12-09 | Continuous full-automatic core cutter |
Country Status (1)
Country | Link |
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CN (1) | CN201935820U (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102798601A (en) * | 2012-08-13 | 2012-11-28 | 浙江大学 | Soil organic matter detection apparatus and detection method |
CN106092637A (en) * | 2016-07-13 | 2016-11-09 | 黄淮学院 | Multifunctional rock Experiments of Machanics cutting machine |
-
2010
- 2010-12-09 CN CN2010206550303U patent/CN201935820U/en not_active Expired - Fee Related
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102798601A (en) * | 2012-08-13 | 2012-11-28 | 浙江大学 | Soil organic matter detection apparatus and detection method |
CN106092637A (en) * | 2016-07-13 | 2016-11-09 | 黄淮学院 | Multifunctional rock Experiments of Machanics cutting machine |
CN106092637B (en) * | 2016-07-13 | 2018-09-04 | 黄淮学院 | Multifunctional rock experiment of machanics cutting machine |
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Legal Events
Date | Code | Title | Description |
---|---|---|---|
C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
CF01 | Termination of patent right due to non-payment of annual fee | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20110817 Termination date: 20171209 |