CN202016131U

CN202016131U - Three-roller multi-wire cutting machine

Info

Publication number: CN202016131U
Application number: CN2011201035758U
Authority: CN
Inventors: 黄禹宁; 刘宇宁; 潘勇涛
Original assignee: Individual
Current assignee: Individual
Priority date: 2011-04-11
Filing date: 2011-04-11
Publication date: 2011-10-26
Anticipated expiration: 2021-04-11
Also published as: WO2012139498A1

Abstract

The utility model relates to a three-roller multi-wire cutting machine for cutting chips. The machine comprises two cutting rollers which are parallelly arranged in a cutting chamber, and an auxiliary cutting roller, wherein the auxiliary cutting roller is arranged in or above the symmetric center of the two cutting rollers, so that an included angle alpha between cutting lines on the two sides of the auxiliary cutting roller and the plane in which the axes of the two cutting rollers are positioned is 0 to 30 degrees; two sets of working platforms and two sets of feeding systems thereof are symmetrically arranged; and the linear guide rails of the two sets of feeding systems are vertical to the cutting lines on the two sides of the auxiliary cutting roller respectively. The machine can cut two polycrystalline silicon rods simultaneously, is stable in cutting quality and has small volume, a low price and high efficiency, and cutting production cost can be reduced.

Description

Three roller multi-line cutting machines

Technical field

The utility model relates to a kind of multi-line cutting machine of cut crystal, specifically a kind of three roller multi-line cutting machines.

Background technology

At present, solar energy-level silicon wafer and LED produce with Sapphire Substrate sheet wide-scale adoption multi-line cutting machine.Figure 1 shows that the cutting fundamental diagram of present Japanese NTC MWM442DM type, on two cutting rollers that be arranged in parallel 11,12, twine multiple tracks line of cut 3,

workpiece

21,22 by workbench drive downwards with

cutting roller

11,12 between the line of cut 3 of adjustment campaign contact be cut in blocks.This structure can be cut two silicon single crystal rods simultaneously, when two polycrystalline silicon rods of cutting, because the hardness ratio monocrystalline silicon of polysilicon omits firmly and is even inadequately, during cutting between two cutting rollers excessive line of cut flexural deformation and the jitter phenomenon of causing of span L the cutting yield is reduced, as shown in Figure 2, production cost raises, so this mode lays particular emphasis on cutting monocrystalline silicon, is subjected to certain limitation in the use.In order to overcome this problem, Figure 3 shows that Japanese NTC PV800 type multi-line cutting machine cutting fundamental diagram.In order to increase work efficiency, by

cutting roller

11,12 length L 1 are doubled, make crystal bar 2 length of cutting prolong one times, cutting efficiency is constant, but because

cutting roller

11,12 length cause equipment volume huge after increasing, and equipment price costliness, production efficiency are low, and equipment, manpower, the wasting of resources are big, cause production cost to raise.

Summary of the invention

The purpose of this utility model is at the deficiencies in the prior art part, and a kind of three multi-line cutting machines that equipment volume is little, processing cost is low that have are provided, and not only the cutting efficiency height can cut two polycrystalline silicon rods simultaneously, and cut quality is good.

For achieving the above object, the utility model has adopted following technical scheme: comprise two cutting rollers that are set in parallel in the cutting chamber, and be arranged on two workbench and feed systems thereof in the middle of the cutting roller top; Also be provided with an auxiliary cutting roller in the cutting chamber, described auxiliary cutting roller is arranged on the top of the symmetrical centre or the symmetrical centre of two cutting rollers, makes the line of cut of auxiliary cutting roller both sides and two undercuts cut angle α between the plane, roll shaft heart place in 0 °～30 ° scopes; Described workbench and feed system thereof have two covers, and two cover workbench and feed system thereof are symmetrical arranged, and the line slideway of two cover feeding systems is respectively perpendicular to the line of cut of assisting the cutting roller both sides.

Because auxiliary cutting roller is arranged in the middle of two cutting rollers, cutting zone between two cutting rollers is separated into two intervals, can cut a polycrystalline silicon rod independently between each cutting area, thereby the cutting span between each cutting area can reduce to minimum, can effectively solve line of cut in cutting process because line of cut tension force instability, bending and jitter phenomenon that span causes greatly.And, can improve cut quality because the supporting role of middle auxiliary cutting roller makes crystal bar stressed reasonable, even weighing apparatus in cutting process stable.

Angle α is excessive, can cause cutting tape sand quantity not sufficient, influence cutting quality, and therefore, above-mentioned angle α is better in 0 °～15 ° scopes.

As shown from the above technical solution, the utility model is on the basis that does not increase equipment volume, by auxiliary cutting roller is set cutting zone is separated into two intervals, cut a polycrystalline silicon rod between each cutting area independently, cutting span between each cutting area can be reduced to minimum, can effectively solve line of cut tension force instability, bending and jitter phenomenon that line of cut causes greatly owing to span in cutting process.And because the supporting role of middle auxiliary cutting roller makes polycrystalline silicon rod stressed reasonable, even weighing apparatus in cutting process stable, cut quality is stable, make this equipment interoperability strong, and equipment volume is little, price is low, efficient is high, can reduce cutting production cost.

Description of drawings

Fig. 1 is existing multi-line cutting machine fundamental diagram;

Fig. 2 is a multi-line cutting machine force analysis schematic diagram shown in Figure 1;

Fig. 3 is an another way multi-line cutting machine fundamental diagram;

Fig. 4 is the utility model three roller multi-line cutting machine structural representations:

Fig. 5 be Fig. 4 along A-A line cutaway view.

The specific embodiment

As Fig. 4, shown in Figure 5, two

cutting rollers

11,12 and auxiliary cutting roller 13 respectively parallel shelf be located in the cutting chamber 71, two

cutting rollers

11,12 reach auxiliary cutting roller 13 surfaces has the wire casing (not drawing in the Figure 4 and 5) that passes through for line of cut, auxiliary cutting roller 13 is arranged on two

cutting rollers

11,12 the symmetrical centre or the top of symmetrical centre, to two cutting rollers 11, line of cut 3 between 12 supports, make and assist cutting roller 13 both sides and two cutting rollers 11, form two independently cutting areas between 12, the line of cut 31 of auxiliary cutting roller 13 both sides, 32 and two undercuts cut angle α between the plane, roll shaft heart place 14 in 0 °～30 ° scopes, and angle α is preferably in 0 °～15 ° scopes; Two

cutting rollers

11,12 tops are provided with the symmetrically arranged workbench 4 of two covers, 5 and feed system, the feed system of workbench 4 is by motor 41, screw mandrel 42, line slideway 43, slide block 44 and slider bracket 46 are formed, motor 41 is fixed on the casing 7, screw mandrel 42 is coaxial fixing with 41 in motor, line slideway 43 is fixed on the casing 7 by rail brackets 47, slide block 44 is fixed on the slider bracket 46, stationary table is below slider bracket 46, slider bracket 46 is provided with and screw mandrel 42 nut engaged 45, when motor 41 drives screw mandrel 42 rotations, nut 45 is done along screw mandrel 42, following motion, make slide block 44 move, do feed motion thereby drive workbench 5 along line slideway 43.Two line slideways of above-mentioned

workbench

4,5 feed systems are respectively perpendicular to the line of cut 31,32 of assisting cutting roller 13 both

sides.Workbench

4,5 belows are fixed with a

workpiece

21,22 respectively.Be provided with drive motors 9 in the cabinet of cutting roller 11 belows, be in transmission connection by belt 91 and the belt wheel that is fixed on 11 of the cutting rollers.Piece number 6 among Fig. 4 and Fig. 5 is the shower nozzle of the line of cut 3 surface spray cutting mortars in cutting chamber 71.

Piece number

111 and 131 is respectively the bearing block that cutting roller 11 and auxiliary cutting roller 13 are connected with cabinet 7 among Fig. 5.

Fig. 4 right side is divided into line of cut retractable cable system 8.Line of cut 3 is emitted by actinobacillus wheel 82, enters cutting chamber 71 by guide pulley system 81, is wrapped in some circles in the wire casing of

cutting roller

11,12 and auxiliary cutting roller 13, derives cutting chamber 71 afterwards, gets back to take-up pulley 83 by guide pulley system 81.

Because auxiliary cutting roller 13 both sides form two independently cutting areas, each cutting area can cut a polycrystalline rod, thereby the span of each cutting area can be reduced to minimum, line of cut tension force instability, bending and the jitter phenomenon that can effectively avoid line of cut in cutting process, to cause greatly owing to span, and the volume of equipment does not increase.

Claims

1. three roller multi-line cutting machines comprise two cutting rollers (11,12) that are set in parallel in the cutting chamber (71), and are arranged on workbench and feed system thereof in the middle of two cutting rollers (11,12) top; It is characterized in that: also be provided with an auxiliary cutting roller (13) in the cutting chamber (71), described auxiliary cutting roller (13) is arranged on the symmetrical centre of two cutting rollers (11,12) or the top of symmetrical centre, and the line of cut (31,32) of feasible auxiliary cutting roller (13) both sides and the angle α between two cutting roller (11,12) planes, place, axle center (14) are in 0 °～30 ° scopes; Described workbench and feed system thereof have two covers, and two cover workbench (4,5) and feed system thereof are symmetrical arranged, and the line slideway of two cover feeding systems is respectively perpendicular to the line of cut (31,32) of assisting cutting roller (13) both sides.

2. three roller multi-line cutting machines according to claim 1 is characterized in that: the line of cut (31,32) of auxiliary cutting roller (13) both sides and two undercuts cut angle α between the plane, roll shaft heart place (14) in 0 °～15 ° scopes.