CN103934683A - Production line for cold test of diesel engine - Google Patents

Production line for cold test of diesel engine Download PDF

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Publication number
CN103934683A
CN103934683A CN201410172336.6A CN201410172336A CN103934683A CN 103934683 A CN103934683 A CN 103934683A CN 201410172336 A CN201410172336 A CN 201410172336A CN 103934683 A CN103934683 A CN 103934683A
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CN
China
Prior art keywords
line body
turntable
cold
diesel engine
conveyer
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN201410172336.6A
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Chinese (zh)
Other versions
CN103934683B (en
Inventor
李建刚
宋蔚
王毅明
张斌
李红剑
许戈
张立
史胜祥
朱炜
张俊雄
王�琦
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FAW Group Corp
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FAW Group Corp
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Publication date
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Priority to CN201410172336.6A priority Critical patent/CN103934683B/en
Publication of CN103934683A publication Critical patent/CN103934683A/en
Application granted granted Critical
Publication of CN103934683B publication Critical patent/CN103934683B/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P21/00Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
    • B23P21/004Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units passing two or more work-stations whilst being composed
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01MTESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
    • G01M15/00Testing of engines
    • G01M15/04Testing internal-combustion engines
    • G01M15/042Testing internal-combustion engines by monitoring a single specific parameter not covered by groups G01M15/06 - G01M15/12

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Mechanical Engineering (AREA)
  • Automatic Assembly (AREA)
  • Automobile Manufacture Line, Endless Track Vehicle, Trailer (AREA)

Abstract

The invention relates to a production line for a diesel engine, in particular to the production line for cold test of the diesel engine and belongs to the field of the diesel engine production technology. The production line comprises a first rotary table and a second rotary table, wherein a cold test conveying line body is arranged between the first rotary table and the second rotary table, a first repair section line body is arranged on other side of the first rotary table and opposite to the side where the cold test conveying line body is positioned, and a second repair section line body is arranged on other side of the second rotary table and opposite to the side where the cold test conveying line body is positioned. A last process conveying line body is arranged on one side of the first rotary table, and a first front transitional machine and a first cold test rack are arranged on the other side of the first rotary table. A next process conveying line body is arranged on one side of the second rotary table, and a second front transitional machine and a second cold test rack are arranged on the other side of the second rotary table. By means of the production line, online cold test can be performed during assembly of the diesel engine, repair is facilitated, and the production line is reasonable in integral layout, attractive and capable of facilitating production organization and logistics arrangement.

Description

The cold trial production line of diesel engine
Technical field
The present invention relates to a kind of diesel engine production line, the cold trial production line of diesel engine, belongs to diesel engine production technical field specifically.
Background technology
Along with the development of measuring technology, the cold examination of diesel engine just progressively substitutes heat examination.Cold examination has that beat is short, noise is little, pollution-free, the feature of the raw material such as fuel consumption not.Because cold examination stand floor space is larger, generally, cold examination stand can be arranged by online body; For the unification of Production Line Configured, other assembly stations also need the other region of leaving same widths of online body, to guarantee that logistics corridor is in linear state; And the other bin that only needs to place several buffer memory parts of the line body of other assembly stations, its actual usable floor area only for reserved area 1/4th even still less, will cause like this area waste of a large amount of Production Regional.At present, domestic commercial vehicle diesel engine not yet has the precedent of implementing cold trial work skill, and therefore, the reasonable Arrangement of cold examination stand on assembly line is to realize the cold examination of diesel engine to criticize the subject matter that first product application needs solution.
Summary of the invention
The object of the invention is to overcome above-mentioned weak point, thereby provide a kind of diesel engine cold trial production line, can realize diesel engine and in assembling process, carry out online cold examination, be convenient to reprocess, its integral layout is reasonable, attractive in appearance, is convenient to organization of production and logistics arrangement.
According to technical scheme provided by the invention, the cold trial production line of diesel engine, comprise the first turntable and the second turntable, it is characterized in that: between the first turntable and the second turntable, be provided with cold examination conveyer line body, the first turntable is provided with the first section of reprocessing line body with respect to the offside that is provided with cold examination conveyer line body, and the second turntable is provided with the second section of reprocessing line body with respect to the offside that is provided with examination conveyer line body; The first turntable one side is provided with preceding working procedure conveyer line body, and the first turntable is provided with the first line-shifting machine and the first cold examination stand in front of the door with respect to the offside that is provided with preceding working procedure conveyer line body; The second turntable one side is provided with later process conveyer line body, and the second turntable is provided with the second line-shifting machine and the second cold examination stand in front of the door with respect to the offside that is provided with later process conveyer line body.
Further, preceding working procedure conveyer line body comprises conveyer frames, is evenly provided with multiple driven roll shafts and an initiative roll shaft on conveyer frames, and initiative roll shaft is driven to rotate by drive motors and drives multiple driven roll shafts to rotate by bevel gear; Cold examination conveyer line body, later process conveyer line body, the second section of reprocessing line body, the first section of reprocessing line body are identical with preceding working procedure conveyer line body structure.
Further, the first turntable comprises rotatable platform, and rotatable platform is driven and rotated by rotary electric machine; The second turntable is identical with the first turntable structure.
Compared with the prior art the present invention has the following advantages:
1) arranged cold trial work position on general assembly line, can realize diesel engine and in assembling process, carry out online cold examination;
2) two cold examination stands coordinate the setting of line-shifting machine in front of the door, can meet the requirement of high productive temp;
3) test and reprocess station and be arranged on cold examination region, minimizing is reprocessed cost, is improved and reprocess efficiency;
4) cold examination region division is in assembly line end, and assembly area entirety is rectangle, and layout is attractive in appearance, saves Production Regional, and ectocrine circulation road not.
Brief description of the drawings
Fig. 1 is structural representation of the present invention.
Fig. 2 is preceding working procedure conveyer line body structure schematic diagram.
Description of reference numerals: 1-preceding working procedure conveyer line body, 1.1-conveyer frames, 1.2-drive motors, 1.3-initiative roll shaft, the driven roll shaft of 1.4-, 2-the first turntable, the cold examination conveyer line of 3-body, 4-later process conveyer line body, 5-the second turntable, 6-the second section of reprocessing line body, 7-the first section of reprocessing line body, 8-first be line-shifting machine, the cold examination stand of 9-first, 10-second line-shifting machine, the cold examination stand of 11-second in front of the door in front of the door.
Detailed description of the invention
The present invention is below further described in connection with the embodiment in accompanying drawing:
As shown in Figure 1, the present invention mainly comprises the first turntable 2 and the second turntable 5, between the first turntable 2 and the second turntable 5, be provided with cold examination conveyer line body 3, the first turntable 2 is provided with the first section of reprocessing line body 7, the second turntables 5 with respect to the offside that is provided with cold examination conveyer line body 3 and is provided with the second section of reprocessing line body 6 with respect to the offside that is provided with examination conveyer line body 3.
The first turntable 2 one sides are provided with preceding working procedure conveyer line body 1, the first turntable 2 and are provided with the first line-shifting machine 8 and the first cold examination stand 9 in front of the door with respect to the offside that is provided with preceding working procedure conveyer line body 1.
The second turntable 5 one sides are provided with later process conveyer line body 4, the second turntables 5 and are provided with the second line-shifting machine 10 and the second cold examination stand 11 in front of the door with respect to the offside that is provided with later process conveyer line body 4.
As shown in Figure 2, described preceding working procedure conveyer line body 1 comprises conveyer frames 1.1, on conveyer frames 1.1, be evenly provided with multiple driven roll shafts 1.4 and an initiative roll shaft 1.3, initiative roll shaft 1.3 is driven to rotate by drive motors 1.2 and drives multiple driven roll shafts 1.4 to rotate by bevel gear.Cold examination conveyer line body 3, later process conveyer line body 4, the second section of reprocessing line body 6, the first section of reprocessing line body 7 are identical with preceding working procedure conveyer line body 1 structure.
Described the first turntable 2 comprises rotatable platform, and rotatable platform is driven and rotated by rotary electric machine.The second turntable 5 is identical with the first turntable 2 structures.
Operation principle of the present invention is: in the time of work, workpiece enters cold trial work position from preceding working procedure conveyer line body.The first workpiece is transported to the first line-shifting machine in front of the door by the first turntable, then by first in front of the door line-shifting machine enter the first cold examination stand and carry out cold examination detection, now second workpiece enter first in front of the door line-shifting machine wait for.Meanwhile, the 3rd workpiece is sent to the second turntable by cold examination conveyer line body, then sends into the second cold examination stand by the second turntable and carry out cold examination detection, and now the 4th workpiece enters the second line-shifting machine wait in front of the door.If send into later process conveyer line body by the first turntable, cold examination conveyer line body and the second turntable qualified after the first workpiece sensing, second workpiece enters the first cold examination stand and carries out cold examination detection; If defective, the first workpiece enters the first section of reprocessing line body and reprocesses, long or reprocessing the inconvenient operation of station if diesel engine is reprocessed the time, and diesel engine rolls off the production line and is transported to the special district of reprocessing, workshop and reprocesses.The 3rd workpiece and the 4th workpiece in like manner turn round.Described preceding working procedure is carried out the essential parts and components of diesel engine of the cold examination of diesel engine and the assembling of frock, and later process is removed cold examination special tooling, assembling diesel engine residue parts.
One's duty invention can realize diesel engine to be carried out online cold examination, is convenient to reprocess in assembling process, and its integral layout is reasonable, attractive in appearance, is convenient to organization of production and logistics arrangement.

Claims (3)

1. the cold trial production line of diesel engine, comprise the first turntable (2) and the second turntable (5), it is characterized in that: between the first turntable (2) and the second turntable (5), be provided with cold examination conveyer line body (3), the first turntable (2) is provided with the first section of reprocessing line body (7) with respect to the offside that is provided with cold examination conveyer line body (3), and the second turntable (5) is provided with the second section of reprocessing line body (6) with respect to the offside that is provided with cold examination conveyer line body (3); The first turntable (2) one sides are provided with preceding working procedure conveyer line body (1), and the first turntable (2) is provided with the first line-shifting machine (8) and the first cold examination stand (9) in front of the door with respect to the offside that is provided with preceding working procedure conveyer line body (1); The second turntable (5) one sides are provided with later process conveyer line body (4), and the second turntable (5) is provided with the second line-shifting machine (10) and the second cold examination stand (11) in front of the door with respect to the offside that is provided with later process conveyer line body (4).
2. the cold trial production line of diesel engine as claimed in claim 1, it is characterized in that: described preceding working procedure conveyer line body (1) comprises conveyer frames (1.1), on conveyer frames (1.1), be evenly provided with multiple driven roll shafts (1.4) and an initiative roll shaft (1.3), initiative roll shaft (1.3) is driven to rotate by bevel gear by drive motors (1.2) and drives multiple driven roll shafts (1.4) to rotate; Cold examination conveyer line body (3), later process conveyer line body (4), the second section of reprocessing line body (6), the first section of reprocessing line body (7) are identical with preceding working procedure conveyer line body (1) structure.
3. the cold trial production line of diesel engine as claimed in claim 1, is characterized in that: described the first turntable (2) comprises rotatable platform, and rotatable platform is driven and rotated by rotary electric machine; The second turntable (5) is identical with the first turntable (2) structure.
CN201410172336.6A 2014-04-26 2014-04-26 Diesel engine cold trial production line Active CN103934683B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201410172336.6A CN103934683B (en) 2014-04-26 2014-04-26 Diesel engine cold trial production line

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201410172336.6A CN103934683B (en) 2014-04-26 2014-04-26 Diesel engine cold trial production line

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CN103934683A true CN103934683A (en) 2014-07-23
CN103934683B CN103934683B (en) 2016-08-24

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104325288A (en) * 2014-10-11 2015-02-04 中国第一汽车股份有限公司 Assembly robot system capable of realizing automatic turnover of cylinder block and automatic installation of crankshaft
CN104401686A (en) * 2014-10-28 2015-03-11 山东钢铁股份有限公司 Method and device for online sorting rolled pieces
CN104985429A (en) * 2015-05-13 2015-10-21 中国第一汽车股份有限公司 Double X-type engine assembly-production line
CN106271602A (en) * 2016-08-31 2017-01-04 安徽全柴动力股份有限公司 Assembling production lines and production method thereof in a kind of electromotor

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0456244A2 (en) * 1990-05-11 1991-11-13 EGM Entwicklungsgesellschaft für Montagetechnik GmbH Test procedure for combustion engines during assembly
CN202770635U (en) * 2012-08-21 2013-03-06 上海华依科技发展有限公司 A positioning assembly having position detecting devices
CN203804549U (en) * 2014-04-26 2014-09-03 中国第一汽车股份有限公司 Diesel engine cold test production line

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0456244A2 (en) * 1990-05-11 1991-11-13 EGM Entwicklungsgesellschaft für Montagetechnik GmbH Test procedure for combustion engines during assembly
CN202770635U (en) * 2012-08-21 2013-03-06 上海华依科技发展有限公司 A positioning assembly having position detecting devices
CN203804549U (en) * 2014-04-26 2014-09-03 中国第一汽车股份有限公司 Diesel engine cold test production line

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
王秋生: "输送线及快速连接技术在发动机试验中的应用", 《内燃机》, no. 4, 15 August 2001 (2001-08-15) *

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104325288A (en) * 2014-10-11 2015-02-04 中国第一汽车股份有限公司 Assembly robot system capable of realizing automatic turnover of cylinder block and automatic installation of crankshaft
CN104401686A (en) * 2014-10-28 2015-03-11 山东钢铁股份有限公司 Method and device for online sorting rolled pieces
CN104985429A (en) * 2015-05-13 2015-10-21 中国第一汽车股份有限公司 Double X-type engine assembly-production line
CN106271602A (en) * 2016-08-31 2017-01-04 安徽全柴动力股份有限公司 Assembling production lines and production method thereof in a kind of electromotor
CN106271602B (en) * 2016-08-31 2018-02-23 安徽全柴动力股份有限公司 Assembling production lines and its production method in a kind of engine

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