CN103934422A - 一种耐磨低气孔抛丸机叶片的铸造工艺 - Google Patents
一种耐磨低气孔抛丸机叶片的铸造工艺 Download PDFInfo
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- CN103934422A CN103934422A CN201410136440.XA CN201410136440A CN103934422A CN 103934422 A CN103934422 A CN 103934422A CN 201410136440 A CN201410136440 A CN 201410136440A CN 103934422 A CN103934422 A CN 103934422A
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- casting
- shot blast
- blast machine
- machine blade
- iron melt
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- 238000005266 casting Methods 0.000 title claims abstract description 109
- 238000005422 blasting Methods 0.000 title abstract description 14
- 238000005299 abrasion Methods 0.000 title abstract 4
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims abstract description 232
- 229910052742 iron Inorganic materials 0.000 claims abstract description 113
- 238000011081 inoculation Methods 0.000 claims abstract description 25
- 239000000463 material Substances 0.000 claims abstract description 19
- 239000003110 molding sand Substances 0.000 claims abstract description 19
- 238000010791 quenching Methods 0.000 claims abstract description 16
- 230000000171 quenching effect Effects 0.000 claims abstract description 15
- 238000000137 annealing Methods 0.000 claims abstract description 12
- 239000003795 chemical substances by application Substances 0.000 claims abstract description 8
- 238000004140 cleaning Methods 0.000 claims abstract description 8
- 238000003754 machining Methods 0.000 claims abstract description 7
- 238000005496 tempering Methods 0.000 claims abstract description 7
- 239000011265 semifinished product Substances 0.000 claims description 30
- 239000011148 porous material Substances 0.000 claims description 27
- 238000000034 method Methods 0.000 claims description 26
- 229910000831 Steel Inorganic materials 0.000 claims description 23
- 239000000203 mixture Substances 0.000 claims description 23
- 239000000047 product Substances 0.000 claims description 23
- 239000010959 steel Substances 0.000 claims description 23
- 238000001816 cooling Methods 0.000 claims description 16
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 13
- 229910052782 aluminium Inorganic materials 0.000 claims description 13
- 229910052802 copper Inorganic materials 0.000 claims description 13
- 239000010949 copper Substances 0.000 claims description 13
- 239000010451 perlite Substances 0.000 claims description 13
- 235000019362 perlite Nutrition 0.000 claims description 13
- 238000004458 analytical method Methods 0.000 claims description 12
- 229910052799 carbon Inorganic materials 0.000 claims description 12
- 239000000126 substance Substances 0.000 claims description 12
- 238000003892 spreading Methods 0.000 claims description 11
- 230000007480 spreading Effects 0.000 claims description 11
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical group [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 claims description 10
- 229910052749 magnesium Inorganic materials 0.000 claims description 10
- 239000011777 magnesium Substances 0.000 claims description 10
- 238000002844 melting Methods 0.000 claims description 10
- 230000008018 melting Effects 0.000 claims description 10
- 239000002893 slag Substances 0.000 claims description 10
- 230000006698 induction Effects 0.000 claims description 9
- 229910001141 Ductile iron Inorganic materials 0.000 claims description 8
- XOCUXOWLYLLJLV-UHFFFAOYSA-N [O].[S] Chemical compound [O].[S] XOCUXOWLYLLJLV-UHFFFAOYSA-N 0.000 claims description 7
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 7
- 229910052797 bismuth Inorganic materials 0.000 claims description 7
- JCXGWMGPZLAOME-UHFFFAOYSA-N bismuth atom Chemical compound [Bi] JCXGWMGPZLAOME-UHFFFAOYSA-N 0.000 claims description 7
- 238000012856 packing Methods 0.000 claims description 7
- 238000000746 purification Methods 0.000 claims description 7
- 239000004576 sand Substances 0.000 claims description 7
- 239000002699 waste material Substances 0.000 claims description 7
- 239000002253 acid Substances 0.000 claims description 6
- 239000004411 aluminium Substances 0.000 claims description 6
- 238000007499 fusion processing Methods 0.000 claims description 6
- 229910052760 oxygen Inorganic materials 0.000 claims description 6
- 238000012545 processing Methods 0.000 claims description 6
- 229910052761 rare earth metal Inorganic materials 0.000 claims description 6
- 150000002910 rare earth metals Chemical class 0.000 claims description 6
- 239000007921 spray Substances 0.000 claims description 6
- 229910052717 sulfur Inorganic materials 0.000 claims description 6
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 6
- 229910000975 Carbon steel Inorganic materials 0.000 claims description 5
- 229910001209 Low-carbon steel Inorganic materials 0.000 claims description 5
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 claims description 5
- 238000003723 Smelting Methods 0.000 claims description 5
- 229910052788 barium Inorganic materials 0.000 claims description 5
- DSAJWYNOEDNPEQ-UHFFFAOYSA-N barium atom Chemical compound [Ba] DSAJWYNOEDNPEQ-UHFFFAOYSA-N 0.000 claims description 5
- 238000007664 blowing Methods 0.000 claims description 5
- 239000010962 carbon steel Substances 0.000 claims description 5
- 239000000835 fiber Substances 0.000 claims description 5
- 238000001914 filtration Methods 0.000 claims description 5
- 229910052746 lanthanum Inorganic materials 0.000 claims description 5
- FZLIPJUXYLNCLC-UHFFFAOYSA-N lanthanum atom Chemical compound [La] FZLIPJUXYLNCLC-UHFFFAOYSA-N 0.000 claims description 5
- 229910052710 silicon Inorganic materials 0.000 claims description 5
- 239000010703 silicon Substances 0.000 claims description 5
- 238000010583 slow cooling Methods 0.000 claims description 5
- 238000011534 incubation Methods 0.000 claims description 4
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 238000001035 drying Methods 0.000 abstract description 3
- 239000000428 dust Substances 0.000 abstract description 2
- 238000000465 moulding Methods 0.000 abstract description 2
- 239000000779 smoke Substances 0.000 abstract 1
- 238000003860 storage Methods 0.000 abstract 1
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 8
- 239000007789 gas Substances 0.000 description 8
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 6
- 239000010439 graphite Substances 0.000 description 6
- 229910002804 graphite Inorganic materials 0.000 description 6
- 239000006061 abrasive grain Substances 0.000 description 5
- 230000000694 effects Effects 0.000 description 5
- 239000007788 liquid Substances 0.000 description 5
- 229910001018 Cast iron Inorganic materials 0.000 description 4
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 description 4
- 230000008901 benefit Effects 0.000 description 4
- 229910052804 chromium Inorganic materials 0.000 description 4
- 239000011651 chromium Substances 0.000 description 4
- 239000013078 crystal Substances 0.000 description 4
- 238000002425 crystallisation Methods 0.000 description 4
- 230000008025 crystallization Effects 0.000 description 4
- 229910052751 metal Inorganic materials 0.000 description 4
- 239000002184 metal Substances 0.000 description 4
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 3
- 229910001566 austenite Inorganic materials 0.000 description 3
- 239000000571 coke Substances 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 239000003500 flue dust Substances 0.000 description 3
- 239000004519 grease Substances 0.000 description 3
- 229910052739 hydrogen Inorganic materials 0.000 description 3
- 239000001257 hydrogen Substances 0.000 description 3
- 238000002513 implantation Methods 0.000 description 3
- CPLXHLVBOLITMK-UHFFFAOYSA-N Magnesium oxide Chemical compound [Mg]=O CPLXHLVBOLITMK-UHFFFAOYSA-N 0.000 description 2
- 229910000805 Pig iron Inorganic materials 0.000 description 2
- 230000002950 deficient Effects 0.000 description 2
- 239000000446 fuel Substances 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 239000012535 impurity Substances 0.000 description 2
- 229910000734 martensite Inorganic materials 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 239000011819 refractory material Substances 0.000 description 2
- 210000003625 skull Anatomy 0.000 description 2
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 1
- 239000005864 Sulphur Substances 0.000 description 1
- 239000003082 abrasive agent Substances 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 230000033228 biological regulation Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000009835 boiling Methods 0.000 description 1
- 230000009172 bursting Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000007596 consolidation process Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 230000003628 erosive effect Effects 0.000 description 1
- 238000011049 filling Methods 0.000 description 1
- 235000012041 food component Nutrition 0.000 description 1
- 239000005417 food ingredient Substances 0.000 description 1
- 238000004686 fractography Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 230000008595 infiltration Effects 0.000 description 1
- 238000001764 infiltration Methods 0.000 description 1
- 239000004615 ingredient Substances 0.000 description 1
- 230000001050 lubricating effect Effects 0.000 description 1
- 239000000395 magnesium oxide Substances 0.000 description 1
- 239000002667 nucleating agent Substances 0.000 description 1
- 238000002161 passivation Methods 0.000 description 1
- 229910001562 pearlite Inorganic materials 0.000 description 1
- 230000000505 pernicious effect Effects 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000007670 refining Methods 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 238000005728 strengthening Methods 0.000 description 1
- 238000007920 subcutaneous administration Methods 0.000 description 1
- 238000004781 supercooling Methods 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
- 238000009834 vaporization Methods 0.000 description 1
- 230000008016 vaporization Effects 0.000 description 1
- 238000010792 warming Methods 0.000 description 1
- 239000002912 waste gas Substances 0.000 description 1
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/20—Recycling
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- Manufacture And Refinement Of Metals (AREA)
Abstract
Description
Claims (7)
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CN201410136440.XA CN103934422B (zh) | 2014-04-08 | 2014-04-08 | 一种耐磨低气孔抛丸机叶片的铸造工艺 |
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CN201410136440.XA CN103934422B (zh) | 2014-04-08 | 2014-04-08 | 一种耐磨低气孔抛丸机叶片的铸造工艺 |
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CN103934422A true CN103934422A (zh) | 2014-07-23 |
CN103934422B CN103934422B (zh) | 2016-06-15 |
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Cited By (12)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104259419A (zh) * | 2014-09-25 | 2015-01-07 | 昆山伯建精密模具有限公司 | 一种冲压滑套模具的制备方法 |
CN104325073A (zh) * | 2014-10-27 | 2015-02-04 | 大丰市洪联铸钢有限责任公司 | 一种耐磨低气孔铸钢件的铸造工艺 |
CN104353783A (zh) * | 2014-10-28 | 2015-02-18 | 盐城丰工机械有限公司 | 一种y型空心钢铸件的铸造工艺 |
CN104368755A (zh) * | 2014-10-28 | 2015-02-25 | 盐城丰工机械有限公司 | 一种动车驱动臂的铸造工艺 |
CN104404191A (zh) * | 2014-11-08 | 2015-03-11 | 江苏天舜金属材料集团有限公司 | 一种耐磨低气孔电缆桥架的铸造工艺 |
CN105689653A (zh) * | 2016-01-19 | 2016-06-22 | 大丰市洪联铸钢有限责任公司 | 一种高温耐水压组合式法兰的铸造工艺 |
ES2608934A1 (es) * | 2017-02-01 | 2017-04-17 | Fundinorte, S.L. | Procedimiento de obtención de fundición nodular |
CN106734895A (zh) * | 2016-12-21 | 2017-05-31 | 重庆市合川区银窝铸造厂 | 用于铸造摩托车耐磨件的铸造工艺 |
CN106734898A (zh) * | 2016-12-28 | 2017-05-31 | 成都航空职业技术学院 | 抗磨抛丸机叶片的铸造方法 |
CN111215577A (zh) * | 2019-11-26 | 2020-06-02 | 山西晋武能源有限公司 | 一种铸造型煤成型前搅拌锅的生产工艺 |
CN111607688A (zh) * | 2020-07-06 | 2020-09-01 | 温州大学 | 对抛丸机叶片表面激光相变硬化的方法 |
CN112536420A (zh) * | 2020-11-19 | 2021-03-23 | 湖北恩腾机械有限公司 | 一种偏心铸造耐磨弯管的制备工艺 |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS62192517A (ja) * | 1986-02-19 | 1987-08-24 | Sumitomo Metal Ind Ltd | 製鋼用溶銑の鋳造法 |
CN1109384A (zh) * | 1994-05-12 | 1995-10-04 | 河北机电学院 | 一种球磨机铸铁衬板及其生产方法 |
CN1769508A (zh) * | 2005-11-10 | 2006-05-10 | 西安交通大学 | 一种低成本高耐磨性的过共晶高铬铸铁及其制造方法 |
CN103556040A (zh) * | 2013-10-30 | 2014-02-05 | 青岛良力精铸有限公司 | 一种球墨铸铁合金的制备方法 |
-
2014
- 2014-04-08 CN CN201410136440.XA patent/CN103934422B/zh active Active
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS62192517A (ja) * | 1986-02-19 | 1987-08-24 | Sumitomo Metal Ind Ltd | 製鋼用溶銑の鋳造法 |
CN1109384A (zh) * | 1994-05-12 | 1995-10-04 | 河北机电学院 | 一种球磨机铸铁衬板及其生产方法 |
CN1769508A (zh) * | 2005-11-10 | 2006-05-10 | 西安交通大学 | 一种低成本高耐磨性的过共晶高铬铸铁及其制造方法 |
CN103556040A (zh) * | 2013-10-30 | 2014-02-05 | 青岛良力精铸有限公司 | 一种球墨铸铁合金的制备方法 |
Non-Patent Citations (1)
Title |
---|
郝宝文等: "高铬耐磨铸铁在抛丸机叶片上的应用", 《一重技术》 * |
Cited By (12)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104259419A (zh) * | 2014-09-25 | 2015-01-07 | 昆山伯建精密模具有限公司 | 一种冲压滑套模具的制备方法 |
CN104325073A (zh) * | 2014-10-27 | 2015-02-04 | 大丰市洪联铸钢有限责任公司 | 一种耐磨低气孔铸钢件的铸造工艺 |
CN104353783A (zh) * | 2014-10-28 | 2015-02-18 | 盐城丰工机械有限公司 | 一种y型空心钢铸件的铸造工艺 |
CN104368755A (zh) * | 2014-10-28 | 2015-02-25 | 盐城丰工机械有限公司 | 一种动车驱动臂的铸造工艺 |
CN104404191A (zh) * | 2014-11-08 | 2015-03-11 | 江苏天舜金属材料集团有限公司 | 一种耐磨低气孔电缆桥架的铸造工艺 |
CN105689653A (zh) * | 2016-01-19 | 2016-06-22 | 大丰市洪联铸钢有限责任公司 | 一种高温耐水压组合式法兰的铸造工艺 |
CN106734895A (zh) * | 2016-12-21 | 2017-05-31 | 重庆市合川区银窝铸造厂 | 用于铸造摩托车耐磨件的铸造工艺 |
CN106734898A (zh) * | 2016-12-28 | 2017-05-31 | 成都航空职业技术学院 | 抗磨抛丸机叶片的铸造方法 |
ES2608934A1 (es) * | 2017-02-01 | 2017-04-17 | Fundinorte, S.L. | Procedimiento de obtención de fundición nodular |
CN111215577A (zh) * | 2019-11-26 | 2020-06-02 | 山西晋武能源有限公司 | 一种铸造型煤成型前搅拌锅的生产工艺 |
CN111607688A (zh) * | 2020-07-06 | 2020-09-01 | 温州大学 | 对抛丸机叶片表面激光相变硬化的方法 |
CN112536420A (zh) * | 2020-11-19 | 2021-03-23 | 湖北恩腾机械有限公司 | 一种偏心铸造耐磨弯管的制备工艺 |
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Address after: The industrial park in Jiangsu province Yancheng City Dafeng District 224113 Patentee after: JIANGSU FEITENG CASTING MACHINERY CO.,LTD. Address before: 224113 Jiangsu province Dafeng City Yancheng City Baiju East Industrial Park Patentee before: DAFENG FEITENG CASTING MACHINERY Co.,Ltd. |
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Effective date of registration: 20240430 Address after: 224100 6, Jinfeng South Street, Dafeng District, Yancheng City, Jiangsu. Patentee after: Dafeng District Productivity Promotion Center, Yancheng City Country or region after: China Address before: 224113 Baiju Industrial Park, Dafeng District, Yancheng City, Jiangsu Province Patentee before: JIANGSU FEITENG CASTING MACHINERY CO.,LTD. Country or region before: China |