CN103924719A - 暗框幕墙装配铝型材 - Google Patents
暗框幕墙装配铝型材 Download PDFInfo
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- CN103924719A CN103924719A CN201410126793.1A CN201410126793A CN103924719A CN 103924719 A CN103924719 A CN 103924719A CN 201410126793 A CN201410126793 A CN 201410126793A CN 103924719 A CN103924719 A CN 103924719A
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- alloy
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- 229910052782 aluminium Inorganic materials 0.000 title claims abstract description 15
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminum Chemical compound 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- 239000010949 copper Substances 0.000 claims description 3
- 238000009472 formulation Methods 0.000 claims description 3
- FYYHWMGAXLPEAU-UHFFFAOYSA-N magnesium Chemical compound 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[Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 claims description 3
- 229910052749 magnesium Inorganic materials 0.000 claims description 3
- 239000001308 nitrogen Substances 0.000 claims description 3
- 229910052757 nitrogen Inorganic materials 0.000 claims description 3
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Abstract
本发明公开了一种暗框幕墙装配铝型材，包括固定框，其特征在于：所述固定框的右侧壁上固定安装有托板，所述固定框的右侧壁通过螺栓固定连接有压块，所述压块内压装有上玻璃连接座，所述固定框的下端面通过螺栓固定连接有下玻璃连接板。本发明型材强度高，连接牢固，装配使用稳定。
Description
暗框幕墙装配铝型材
技术领域
[0001] 本发明涉及一种暗框幕墙装配铝型材。
背景技术
[0002] 幕墙是建筑物的外墙护围，不承重，像幕布一样挂上去，故又称为悬挂墙，是现代大型和高层建筑常用的带有装饰效果的轻质墙体。由结构框架与镶嵌板材组成，不承担主体结构载荷与作用的建筑围护结构，现有技术中，幕墙的建设，需要用到大量的铝合金板材，通过不同型号的铝合金板材之间的组合搭配，最后形成，传统的技术中，板材的结构不合理，导致安装速度慢，结构不稳定。
[0003] 现有的幕墙安装用铝合金材料，存在强度不够，由于幕墙使用时间长，环境恶劣，长期使用会出现变形、老化等，导致幕墙上的玻璃损坏、破裂，引发事故。
发明内容
[0004] 本发明目的是提供了一种型材强度高，连接牢固，装配使用稳定的暗框幕墙装配铝型材。本发明的固定框铝合金材料，具有较好的抗拉强度与屈服强度，长期使用不变形，耐老化，安全可靠。
[0005] 本发明解决技术问题提供如下方案:
一种暗框幕墙装配铝型材，包括固定框，其特征在于:所述固定框的右侧壁上固定安装有托板，所述固定框的右侧壁通过螺栓固定连接有压块，所述压块内压装有上玻璃连接座，所述固定框的下端面通过螺栓固定连接有下玻璃连接板。
[0006] 所述固定框的内部设有横向连接板，所述固定框的右侧壁上具有梯形凸起。
[0007] 所述固定框采用铝合金材料，按质量百分数比该合金化学成分为:Si 0.3-0.7、Cu ( 0.10,Mg 4.4-5.2, Zn ( 0.25,Mn 0.6-1.2,Nb 0.2-0.5, Ti ( 0.10, Cr 0.15-0.35、Ta 0.1-0.2、Ir 0.05-0.15、Sc 0.03-0.06、Pm 0.02-0.04，余量为 Al。
[0008]制备方法，其特征在于包括以下步骤:
(1)按配方配比计算称取炉料，取铝锭、镁锭加入熔化炉中加热熔化，当熔液温度达730-750°C时，依次加入Al-8wt%Mn中间合金、Al_3wt%Ta中间合金，搅拌均匀后继续升温至745-765°C，依次加入Al-5wt%Nb中间合金、Al_2wt%Cr中间合金、Al_lwt%Ir中间合金，炉料全部熔化后，搅拌15-20min，使成分均匀，调整温度至725_745°C，通过氮气将精炼剂吹入至熔液面2/3处进行精炼，精炼剂用量为熔液重量的1_2%，精炼15-25min后扒渣，静置10-15min，调整温度至710_73(TC，加入其它剩余元素合金成分，搅拌15_20min后，取样分析、调整至合格；以气体流量为1.5-2L/min通8(^020%(:12混合气体除气精炼15-20min，扒渣，升温至720-740°C，保温静置10-15min后即可出炉浇注，浇注温度为650-670°C ；
(2)将步骤(1)得到的铸坯加入到熔化炉中，加热至715-735°C，待其完全熔化后，搅拌20-25min后进行第二次取样分析，调整化学成分，然后调整温度至700-72(TC，以气体流量为2-2.5L/min通70%N2+30%CC12F2混合气体除气精炼10_15min，扒渣后静置15_20min，取样进行炉前快速分析，分析结果符合合金成分要求即可出炉浇注，浇注温度为660-690°C ；
(3)将步骤(2)得到的重熔铸坯在均匀化处理炉中进行均匀化处理:先在320-350°C下保温3-5h，空冷至室温，再在480-500°C下保温8_12h，然后强风冷却至210-240°C后放入
0-5°C冰水中冷却至50°C以下，再在430-460°C下保温5_10h，空冷至室温；
(4)将均匀化后的铸坯挤压成型，挤压温度为470-490°C，挤压速率为15-20m/min，然后将挤出的型材采用在线风冷或水雾冷却淬火，淬火后进行拉伸矫直，拉伸变形量为
1-2% ；
(5)将拉伸矫直后的铝合金型材进行时效处理:先在115-125°C下保温10-15h，空冷至室温，再在170-190°C下保温l_2h，降温至70-80°C，保温5_10h，水冷至室温，再在90-11 (TC下保温12-16h，出炉空冷至室温。
[0009] 本发明在固定框的右侧壁上通过螺栓固定连接有托板，且在托板的上方设有压板，通过压板连接有上玻璃安装框，且在固定框的下端通过螺栓固定连接有下玻璃连接板，这样的结构比较稳定，不易松动。
[0010] 本发明固定框铝合金型材具有很高的机械强度，抗拉强度可达550MPa以上，屈服强度可达480MPa以上，且具有较高的韧性，较好的抗应力腐蚀开裂性能、良好的热加工性。
附图说明
[0011] 图1为本发明的结构示意图。
具体实施方式
[0012] 参见附图，一种暗框幕墙装配铝型材，包括固定框1，所述固定框I的右侧壁上固定安装有托板2，所述固定框I的右侧壁通过螺栓3固定连接有压块4，所述压块4内压装有上玻璃连接座5，所述固定框I的下端面通过螺栓固定连接有下玻璃连接板6。
[0013] 所述固定框I的内部设有横向连接板7，所述固定框I的右侧壁上具有梯形凸起8。
[0014] 所述固定框I采用铝合金材料，按质量百分数比该合金化学成分为:Si 0.3-0.7、Cu ( 0.10,Mg 4.4-5.2, Zn ( 0.25,Mn 0.6-1.2,Nb 0.2-0.5, Ti ( 0.10, Cr 0.15-0.35、Ta 0.1-0.2、Ir 0.05-0.15、Sc 0.03-0.06、Pm 0.02-0.04，余量为 Al。
[0015] 制备方法，包括以下步骤:
(1)按配方配比计算称取炉料，取铝锭、镁锭加入熔化炉中加热熔化，当熔液温度达740 0C时，依次加入Al-8wt%Mn中间合金、Al_3wt%Ta中间合金，搅拌均匀后继续升温至755°C,依次加入Al_5wt%Nb中间合金、Al_2wt%Cr中间合金、Al_lwt%Ir中间合金,炉料全部熔化后，搅拌20min，使成分均匀，调整温度至735°C，通过氮气将精炼剂吹入至熔液面2/3处进行精炼，精炼剂用量为熔液重量的1.5%，精炼15-25min后扒渣，静置lOmin，调整温度至720°C，加入其它剩余元素合金成分，搅拌15-20min后，取样分析、调整至合格；以气体流量为1.8L/min通80Ar+20%Cl2混合气体除气精炼20min，扒渣，升温至730°C，保温静置15min后即可出炉烧注,烧注温度为660°C ；
(2)将步骤(I)得到的铸坯加入到熔化炉中，加热至725°C，待其完全熔化后，搅拌25min后进行第二次取样分析，补充、调整化学成分，然后调整温度至710°C，以气体流量为2.2L/min通70%N2+30%CC12F2混合气体除气精炼15min，扒渣后静置20min，取样进行炉前快速分析，分析结果符合合金成分要求即可出炉浇注，浇注温度为680°C ；
(3)将步骤(2)得到的重熔铸坯在均匀化处理炉中进行均匀化处理:先在330°C下保温4h，空冷至室温，再在490°C下保温10h，然后强风冷却至220°C后放入1°C冰水中冷却至50°C以下，再在450°C下保温7h，空冷至室温；
(4)将均匀化后的铸坯挤压成型，挤压温度为480°C，挤压速率为18m/min，然后将挤出的型材采用在线风冷或水雾冷却淬火，淬火后进行拉伸矫直，拉伸变形量为2% ；
(5)将拉伸矫直后的铝合金型材进行时效处理:先在120°C下保温12h，空冷至室温，再在180°C下保温1.5h，降温至80°C，保温10h，水冷至室温，再在105°C下保温15h，出炉空冷至室温。
[0016] 经检验，所得铝合金型材的主要性能为:抗拉强度593MPa，屈服强度509Mpa。
Claims (3)
1.一种暗框幕墙装配铝型材，包括固定框，其特征在于:所述固定框的右侧壁上固定安装有托板，所述固定框的右侧壁通过螺栓固定连接有压块，所述压块内压装有上玻璃连接座，所述固定框的下端面通过螺栓固定连接有下玻璃连接板。
2.根据权利要求1所述暗框幕墙装配铝型材，其特征在于:所述固定框的内部设有横向连接板，所述固定框的右侧壁上具有梯形凸起。
3.根据权利要求1所述暗框幕墙装配铝型材，其特征在于:所述固定框采用铝合金材料，按质量百分数比该合金化学成分为=Si 0.3-0.7、Cu ( 0.10、Mg 4.4-5.2、Zn ( 0.25、Mn 0.6-1.2、Nb 0.2-0.5、Ti ( 0.10、Cr 0.15-0.35、Ta 0.1-0.2、Ir 0.05-0.15、Sc.0.03-0.06、Pm 0.02-0.04，余量为Al ;制备方法，包括以下步骤: (1)按配方配比计算称取炉料，取铝锭、镁锭加入熔化炉中加热熔化，当熔液温度达730-750°C时，依次加入Al-8wt%Mn中间合金、Al_3wt%Ta中间合金，搅拌均匀后继续升温至745-765°C，依次加入Al-5wt%Nb中间合金、Al_2wt%Cr中间合金、Al_lwt%Ir中间合金，炉料全部熔化后，搅拌15-20min，使成分均匀，调整温度至725_745°C，通过氮气将精炼剂吹入至熔液面2/3处进行精炼，精炼剂用量为熔液重量的1_2%，精炼15-25min后扒渣，静置10-15min,调整温度至710-730°C，加入其它剩余元素合金成分，搅拌15_20min后，取样分析、调整至合格；以气体流量为1.5-2L/min通80Ar+20%Cl2混合气体除气精炼15_20min，扒渣，升温至720-740°C，保温静置10-15min后即可出炉浇注，浇注温度为650-670°C ； (2)将步骤(I)得到的铸坯加入到熔化炉中，加热至715-735°C，待其完全熔化后，搅拌20-25min后进行第二次取样分析，调整化学成分，然后调整温度至700-72(TC，以气体流量为2-2.5L/min通70%N2+30%CC12F2混合气体除气精炼10_15min，扒渣后静置15_20min，取样进行炉前快速分析，分析结果符合合金成分要求即可出炉浇注，浇注温度为660-690°C ； (3)将步骤(2)得到的重熔铸坯在均匀化处理炉中进行均匀化处理:先在320-350°C下保温3-5h，空冷至室温，再在480-500°C下保温8_12h，然后强风冷却至210-240°C后放入0-5°C冰水中冷却至50°C以下，再在430-460°C下保温5_10h，空冷至室温； (4)将均匀化后的铸坯挤压成型，挤压温度为470-490°C，挤压速率为15-20m/min，然后将挤出的型材采用在线风冷或水雾冷却淬火，淬火后进行拉伸矫直，拉伸变形量为1-2% ； (5)将拉伸矫直后的铝合金型材进行时效处理:先在115-125°C下保温10-15h，空冷至室温，再在170-190°C下保温l_2h，降温至70-80°C，保温5_10h，水冷至室温，再在90-11 (TC下保温12-16h，出炉空冷至室温。
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