CN103924462B - The sample colour combination technique of cotton fabrics - Google Patents
The sample colour combination technique of cotton fabrics Download PDFInfo
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- CN103924462B CN103924462B CN201410192980.XA CN201410192980A CN103924462B CN 103924462 B CN103924462 B CN 103924462B CN 201410192980 A CN201410192980 A CN 201410192980A CN 103924462 B CN103924462 B CN 103924462B
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Abstract
The present invention discloses a kind of sample colour combination technique of cotton fabrics, designs mainly for traditional hand sample dyeing technique causes the form and aspect reappearance of the form and aspect of sample and full-page proof lower.The sample colour combination technique of cotton fabrics of the present invention, comprise sample immersion treatment step, dye liquor configuration step, auxiliary agent adds step and dyeing treatment step, wherein add in step at auxiliary agent, disposablely in high temperature modification dyestuff dye liquor or middle look dye liquor or dark dye liquor add the glauber salt of the first scheduled volume and the soda ash of the second scheduled volume, or add the glauber salt of the first scheduled volume and account for the soda ash of the second scheduled volume 1/3 for the first time in light dye liquor, carry out in dyeing treatment step process at described light dye liquor, when described dye liquor is 35-40 DEG C, second time adds the soda ash accounting for described second scheduled volume 2/3.The present invention effectively can improve bit and the full-page proof reappearance of cotton fabrics, improves the one-time success rate of full-page proof dyeing, reduces production cost.
Description
Technical field
The present invention relates to a kind of sample colour combination technique of cotton fabrics.
Background technology
Affect fabric sample colour combination and full-page proof is reproducible a lot of because have, such as bath raio, time, temperature, dye material, fabric pretreatment, dyeing etc.The impact accomplishing to eliminate above-mentioned every factor is all striven by numerous textile enterprise of China, stresses the uniformity of fabric sample colour combination technique and full-page proof dyeing in particular.The particularly phenomenon of reappearance less than 70% of the form and aspect that the form and aspect of ubiquity sample colour combination and full-page proof dye in cotton fabrics REACTIVE DYES colour combination, causes the reason of this result to be:
1, sample colour combination equipment is different from the dyeing course of full-page proof dyeing installation, and sample colour combination is that dye liquor rocks in the dyeing containers such as dye cup, and fabric is being immersed in slight rocking in dye liquor completely; And full-page proof dyeing is that dye liquor injection overflow is on fabric, the motion that fabric is simultaneously fierce in a clockwise direction, the different motion of fabric causes the difference of dye liquor adsorption rate, permeability, diffusivity and degree of fixation, and the dyeing that precise execution is same, its form and aspect but differ greatly.
2, some article needs dyestuff Mixed Pinyin just can make, the compatbility of dyestuff and salt adding, the time chance adding alkali directly have influence on the form and aspect reappearance that sample colour combination and full-page proof dye, in traditional sample colour combination technique, need first to add dyestuff, fabric carries out adopting segmentation salt adding, alkali adding method in dyeing course in dye liquor, therefore do one's utmost the uniformity pursuing sample colour combination technique and full-page proof dyeing, the effect of getting half the result with twice the effort can only be played.
Therefore, traditional sample colour combination technique, easily cause that the form and aspect reappearance of the form and aspect of sample and full-page proof is lower, the higher situation of look rate of repairing of full-page proof, cause the situation that production efficiency is lower, production cost increases, product competitiveness declines of full-page proof simultaneously, for improving above-mentioned condition, sample colour combination technique is readjusted, thus the form and aspect reappearance that raising sample colour combination and full-page proof dye is the difficult problem that current field of textiles technical staff needs to solve.
Summary of the invention
For the problems referred to above, the invention provides and a kind ofly effectively can improve the bit of cotton fabrics and the sample colour combination technique of the reproducible cotton fabrics of full-page proof.
For achieving the above object, the sample colour combination technique of cotton fabrics of the present invention, at least comprise sample immersion treatment step, dye liquor configuration step, auxiliary agent interpolation step and dyeing treatment step, wherein said dye liquor configuration step comprises middle Resist Reactive Dyes is configured to middle look dye liquor or dark dye liquor, or High Temperature Type Reactive Dyes is configured to high temperature modification dyestuff dye liquor; Described auxiliary agent adds step and comprises and disposablely in the described dye liquor be configured to described dye liquor configuration step add the glauber salt of the first scheduled volume and the soda ash of the second scheduled volume.
Further, the described middle look dye liquor after described auxiliary agent is added step process or described dark dye liquor carry out described dyeing treatment step, specifically comprise:
The dye cup filling described middle look dye liquor or described dark dye liquor is put into dyeing machine, and described dyeing machine is with 35-40 DEG C of running 4-8 minute;
Take out described dye cup and add the cotton fabrics after carrying out described sample immersion treatment step, make described cotton fabrics be immersed in described middle look dye liquor or described dark dye liquor completely;
Again described dye cup is put into described dyeing machine, described dyeing machine is with 35-40 DEG C of running 25-35 minute;
Described dyeing machine is warming up to 55-65 DEG C with 35-40 DEG C by the heating rate according to presetting, insulation 45-60 minute;
Described dyeing machine is shut down, and described dyeing treatment step terminates.
Particularly, described dyeing machine is normal temperature vibrating type dyeing machine.
Further, the described high temperature modification dyestuff dye liquor after described auxiliary agent is added step process carries out described dyeing treatment step, specifically comprises:
The dye cup filling described high temperature modification dyestuff dye liquor is put into dyeing machine, and described dyeing machine is with 35-40 DEG C of running 4-8 minute;
Take out described dye cup and add the cotton fabrics after carrying out described sample immersion treatment step, make described cotton fabrics be immersed in described high temperature modification dyestuff dye liquor completely;
Again described dye cup is put into described dyeing machine, described dyeing machine is with 35-40 DEG C of running 15-25 minute;
Described dyeing machine is warming up to 80-85 DEG C with 35-40 DEG C by the heating rate according to presetting, insulation 30-60 minute;
Described dyeing machine is shut down, and described dyeing treatment step terminates.
Particularly, described dyeing machine is normal temperature vibrating type dyeing machine.
For achieving the above object, the sample colour combination technique of cotton fabrics of the present invention, at least comprise the immersion treatment step of sample, dye liquor configuration step, auxiliary agent add step and dyeing treatment step, wherein said dye liquor configuration step comprises middle Resist Reactive Dyes is configured to light dye liquor; Described auxiliary agent interpolation step comprises in the described dye liquor be configured to described dye liquor configuration step and adds the glauber salt of the first scheduled volume for the first time and account for the soda ash of the second scheduled volume 1/3; When the described dyeing treatment step described dye liquor comprised after described auxiliary agent interpolation step process is 35-40 DEG C, in described dye liquor, second time adds the soda ash accounting for the second scheduled volume 2/3.
Further, the described light dye liquor after described auxiliary agent is added step process carries out described dyeing treatment step, specifically comprises:
The dye cup filling described light dye liquor is put into dyeing machine, and described dyeing machine is with 35-40 DEG C of running 4-8 minute;
Take out described dye cup and add the described cotton fabrics after carrying out described sample immersion treatment step, make described cotton fabrics be immersed in described light dye liquor completely;
Again described dye cup is put into described dyeing machine, described dyeing machine is with 35-40 DEG C of running 10-15 minute;
Take out described dye cup second time to add the soda ash accounting for the second scheduled volume 2/3 and fully shake up;
Again described dye cup is put into described dyeing machine, described dyeing machine is with 35-40 DEG C of running 15-25 minute;
Described dyeing machine is warming up to 55-65 DEG C with 35-40 DEG C by the heating rate according to presetting, insulation 25-35 minute;
Described dyeing machine is shut down, and described dyeing treatment step terminates.
Particularly, described dyeing machine is normal temperature vibrating type dyeing machine.
The sample colour combination technique of cotton fabrics of the present invention, have adjusted the opportunity of adding glauber salt and adding soda ash, in employing look in Resist Reactive Dyes configuration, in dark dye liquor, or adopt in the high temperature modification dyestuff dye liquor of High Temperature Type Reactive Dyes configuration, disposablely add the glauber salt of the first scheduled volume and the soda ash of the second scheduled volume, carry out the dyeing treatment step of cotton fabrics afterwards again; Or in the light dye liquor of warm type dyestuff configuration in employing, first time adds the glauber salt of the first scheduled volume and accounts for the soda ash of the second scheduled volume 1/3, carrying out in dyeing treatment step process, in described light dye liquor, second time adds the soda ash accounting for the second scheduled volume 2/3.The sample colour combination technique of cotton fabrics of the present invention, effectively can improve the bit of REACTIVE DYES to cotton fabrics and the reappearance of full-page proof, and then the one-time success rate making full-page proof dye improves about 20%, indirectly realizes energy-saving and emission-reduction about 25%, production cost reduces about 20%.
Accompanying drawing explanation
Fig. 1 is the flow chart of the sample colour combination process example 1 of cotton fabrics of the present invention;
Fig. 2 is the flow chart of the sample colour combination process example 2 of cotton fabrics of the present invention;
Fig. 3 is the flow chart of the sample colour combination process example 4 of cotton fabrics of the present invention.
Detailed description of the invention
Below in conjunction with Figure of description, the present invention will be further described.
Embodiment 1
As shown in Figure 1, in the present embodiment, the sample colour combination technique of cotton fabrics dyes for High Temperature Type Reactive Dyes, and described technological process is as follows:
Sample immersion treatment step: the cotton fabrics some pieces that the pre-treatment of accurate weighing drying is good, described cotton fabrics is put into stainless steel cup with the bath raio of 1:10 soak, again described stainless steel cup is placed in electromagnetic oven and is heated to 80 DEG C, by described cotton fabrics cold water flush after 10 minutes, wring out to shakeout and accomplish that wetness is consistent.
Dye liquor configuration step: adopt High Temperature Type Reactive Dyes to be configured to the high temperature modification dyestuff dye liquor of normal concentration, concrete steps are as follows:
(1) join in the beaker of 50ml according to prescription accurate weighing High Temperature Type Reactive Dyes, melt dyestuff by the warm waters of 40 DEG C and stir evenly by stirring rod.
(2) dye liquor in beaker is poured into by stirring rod have in the volumetric flask of accurate quantitative analysis, with water, beaker and stirring rod are rinsed well, and join in described volumetric flask by the water after rinsing, supplementing water is to volumetric flask graduation mark.
(3) by the bottle cap of tight described volumetric flask, volumetric flask is inverted, and carrying out up and down shakes up, and the high temperature modification dyestuff dye liquor of such normal concentration has just configured.
Auxiliary agent adds step: according to needing to get a certain amount of described high temperature modification dyestuff dye liquor in dye cup, disposablely in described dye cup add dyeing auxiliaries, described dyeing auxiliaries is the glauber salt of the first scheduled volume and the soda ash of the second scheduled volume, notes not being sprinkling upon on wall of cup and rim of a cup when adding glauber salt and soda ash.
Dyeing treatment step: the described dye cup after adding described dyeing auxiliaries is put into normal temperature vibrating type dyeing machine, carry out dyeing process to described cotton fabrics, concrete steps are as follows:
(1) described dye cup is put into normal temperature vibrating type dyeing machine, within 4-8 minute, stop with 35-40 DEG C of running.
(2) take out described dye cup and add the described cotton fabrics after sample immersion treatment step, described cotton fabrics is immersed in described high temperature modification dyestuff dye liquor completely, and shakes up by quick-moving speed.
(3) more described dye cup is put into described normal temperature vibrating type dyeing machine, with 35-40 DEG C of running 15-25 minute.
(4) according to the heating rate of 1 DEG C/min preset, described normal temperature vibrating type dyeing machine is warming up to 80-85 DEG C with 35-40 DEG C, and is incubated 30-60 minute.
(5) described normal temperature vibrating type dyeing machine is shut down, and described dyeing treatment step terminates.
Embodiment 2
As shown in Figure 2, in the present embodiment, the sample colour combination technique of cotton fabrics is for look in middle Resist Reactive Dyes dye, and described technological process is as follows:
Sample immersion treatment step: the cotton fabrics some pieces that the pre-treatment of accurate weighing drying is good, described cotton fabrics is put into stainless steel cup with the bath raio of 1:10 soak, again described stainless steel cup is placed in electromagnetic oven and is heated to 80 DEG C, by described cotton fabrics cold water flush after 10 minutes, wring out to shakeout and accomplish that wetness is consistent.
Dye liquor configuration step: in employing, Resist Reactive Dyes is configured to the middle look dye liquor of normal concentration, and concrete steps are as follows:
(1) join in the beaker of 50ml according to Resist Reactive Dyes in prescription accurate weighing, melt dyestuff by the warm waters of 50 DEG C and stir evenly by stirring rod.
(2) dye liquor in beaker is poured into by stirring rod have in the volumetric flask of accurate quantitative analysis, with water, beaker and stirring rod are rinsed well, and join in described volumetric flask by the water after rinsing, supplementing water is to volumetric flask graduation mark.
(3) by the bottle cap of tight described volumetric flask, volumetric flask is inverted, and carrying out up and down shakes up, and the middle look dye liquor of such normal concentration has just configured.
Auxiliary agent adds step: according to needing to get a certain amount of described middle look dye liquor to contaminating cup, disposablely in described dye cup add dyeing auxiliaries, described dyeing auxiliaries is the glauber salt of the first scheduled volume and the soda ash of the second scheduled volume, notes not being sprinkling upon on wall of cup and rim of a cup when adding glauber salt and soda ash.
Dyeing treatment step: the described dye cup after adding described dyeing auxiliaries is put into normal temperature vibrating type dyeing machine, carry out dyeing process to described cotton fabrics, concrete steps are as follows:
(1) described dye cup is put into normal temperature vibrating type dyeing machine, within 4-8 minute, shut down with 35-40 DEG C of running.
(2) take out described dye cup and add the described cotton fabrics after sample immersion treatment step, described cotton fabrics is immersed in described middle warm type in look dye liquor completely, and shakes up by quick-moving speed.
(3) more described dye cup is put into described normal temperature vibrating type dyeing machine, with 35-40 DEG C of running 25-35 minute.
(4) according to the heating rate of 1 DEG C/min preset, described normal temperature vibrating type dyeing machine is warming up to 55-65 DEG C with 35-40 DEG C, and is incubated 45-60 minute.
(5) described normal temperature vibrating type dyeing machine is shut down, and described dyeing treatment step terminates.
Embodiment 3
In the present embodiment, the sample colour combination technique of cotton fabrics is dark for middle Resist Reactive Dyes dye, described technological process is substantially identical with the technological process of embodiment 2, be only the dark dye liquor that in adopting in dye liquor configuration step, Resist Reactive Dyes is configured to normal concentration, described dark dye liquor carries out auxiliary agent again and adds step and dyeing treatment step.
Embodiment 4
As shown in Figure 3, in the present embodiment, the sample colour combination technique of cotton fabrics is for middle Resist Reactive Dyes dye light color, and idiographic flow is as follows:
Sample immersion treatment step: the cotton fabrics some pieces that the pre-treatment of accurate weighing drying is good, described cotton fabrics is put into stainless steel cup with the bath raio of 1:10 soak, again described stainless steel cup is placed in electromagnetic oven and is heated to 80 DEG C, by described cotton fabrics cold water flush after 10 minutes, wring out to shakeout and accomplish that wetness is consistent.
Dye liquor configuration step: in employing, Resist Reactive Dyes is configured to the light dye liquor of normal concentration, and concrete steps are as follows:
(1) join in the beaker of 50ml according to Resist Reactive Dyes in prescription accurate weighing, melt dyestuff by the warm waters of 50 DEG C and stir evenly by stirring rod.
(2) dye liquor in beaker is poured into by stirring rod have in the volumetric flask of accurate quantitative analysis, with water, beaker and stirring rod are rinsed well, and join in described volumetric flask by the water after rinsing, supplementing water is to volumetric flask graduation mark.
(3) by the bottle cap of tight described volumetric flask, volumetric flask is inverted, and carrying out up and down shakes up, and the light dye liquor of such normal concentration has just configured.
Auxiliary agent adds step: according to needing to get a certain amount of described light dye liquor to contaminating cup, in described dye cup, first time adds dyeing auxiliaries, described dyeing auxiliaries is the glauber salt of the first scheduled volume and the soda ash accounting for the second scheduled volume 1/3, notes not being sprinkling upon on wall of cup and rim of a cup when adding glauber salt and soda ash.
Dyeing treatment step: normal temperature vibrating type dyeing machine put into by the described dye cup after first time is added described dyeing auxiliaries, carry out dyeing process to described cotton fabrics, concrete steps are as follows:
(1) described dye cup is put into normal temperature vibrating type dyeing machine, described normal temperature vibrating type dyeing machine is with 35-40 DEG C of running 4-8 minute.
(2) take out described dye cup and add the described cotton fabrics after sample immersion treatment step, described cotton fabrics is immersed in described light dye liquor completely, and shakes up by quick-moving speed.
(3) more described dye cup is put into described normal temperature vibrating type dyeing machine, with 35-40 DEG C of running 10-15 minute.
(4) take out described dye cup second time in described light dye liquor and add dyeing auxiliaries, described dyeing auxiliaries is the soda ash accounting for the second scheduled volume 2/3, and fully shakes up fast;
(5) more described dye cup is put into described normal temperature vibrating type dyeing machine, with 35-40 DEG C of running 15-25 minute;
(6) according to the heating rate of 1 DEG C/min preset, described normal temperature vibrating type dyeing machine is warming up to 55-65 DEG C with 15-25 DEG C, and is incubated 25-35 minute.
(7) described normal temperature vibrating type dyeing machine is shut down, and described dyeing treatment step terminates.
In the various embodiments described above, " the getting a certain amount of dye liquor in dye cup " described in step is added at auxiliary agent, wherein said a certain amount of dye liquor is the art personnel dye liquor take amounts known when carrying out sample colour combination technique, can adjust the dye liquor amount of taking according to the actual requirements, therefore the actual amount of the present invention to dye liquor does not have limiting meaning.
In the various embodiments described above, described " glauber salt of the first scheduled volume and the soda ash of the second scheduled volume ", " account for the soda ash of the second scheduled volume 1/3 ", " account for the soda ash of the second scheduled volume 2/3 ", the glauber salt of wherein said first scheduled volume and the soda ash of described second scheduled volume refer in the present invention, when carrying out sample colour combination technique, total use amount of the glauber salt that need add when the cotton fabrics of constant weight is dyeed and total use amount of soda ash, the known consumptions of the art personnel, the present invention is claimed is the opportunity adding glauber salt and soda ash in this whole technological process, and total use amount of glauber salt and total use amount of soda ash need according to look bath raio when carrying out sample colour combination technique, concrete adjustment is carried out by factors such as the depth of dye knitted fabric form and aspect and dye characteristics, therefore the actual amount of the present invention to glauber salt and soda ash does not have limiting meaning.
The sample colour combination technique of cotton fabrics of the present invention; the sampling procedure of carrying out sample was needed before sample immersion treatment step; the kind that before dyeing, the sampling of knitted fabric sample must be produced with full-page proof, model and pre-treatment are consistent; the DYE PRODUCTION producer that the sampling of each REACTIVE DYES must be produced with full-page proof in dye liquor configuration step; dyestuff power part etc. is consistent; simultaneously will notice that dye granule melts in the process of configuration dye liquor, dye strength evenly and the problem such as the mother liquor accuracy of dye liquor.Need must accomplish accurate, accurate weighing when weighing dye liquor, auxiliary agent in the whole technological process of sample colour combination technique simultaneously.In the sample colour combination technique of cotton fabrics, according to industry standard dyestuff use amount≤0.5% (owf) be light color, dyestuff use amount is middle look at 0.5%-2% (owf), and dyestuff use amount is dark at 2%-3% (owf).
Above; be only preferred embodiment of the present invention, but protection scope of the present invention is not limited thereto, is anyly familiar with those skilled in the art in the technical scope that the present invention discloses; the change that can expect easily or replacement, all should be encompassed within protection scope of the present invention.Therefore, the protection domain that protection scope of the present invention should define with claim is as the criterion.
Claims (2)
1. the sample colour combination technique of a cotton fabrics, it is characterized in that: at least comprise sample immersion treatment step, dye liquor configuration step, auxiliary agent interpolation step and dyeing treatment step, wherein said dye liquor configuration step comprises middle Resist Reactive Dyes is configured to middle look dye liquor or dark dye liquor, or High Temperature Type Reactive Dyes is configured to high temperature modification dyestuff dye liquor; Described auxiliary agent adds step and comprises and disposablely in the described dye liquor be configured to described dye liquor configuration step add the glauber salt of the first scheduled volume and the soda ash of the second scheduled volume;
Described middle look dye liquor after described auxiliary agent is added step process or described dark dye liquor carry out described dyeing treatment step, specifically comprise:
The dye cup filling described middle look dye liquor or described dark dye liquor is put into dyeing machine, and described dyeing machine is with 35-40 DEG C of running 4-8 minute;
Take out described dye cup and add the cotton fabrics after carrying out described sample immersion treatment step, make described cotton fabrics be immersed in described middle look dye liquor or described dark dye liquor completely;
Again described dye cup is put into described dyeing machine, described dyeing machine is with 35-40 DEG C of running 25-35 minute;
Described dyeing machine is warming up to 55-65 DEG C from 35-40 DEG C by the heating rate according to presetting, insulation 45-60 minute;
Described dyeing machine is shut down, and described dyeing treatment step terminates;
Described high temperature modification dyestuff dye liquor after described auxiliary agent is added step process carries out described dyeing treatment step, specifically comprises:
The dye cup filling described high temperature modification dyestuff dye liquor is put into dyeing machine, and described dyeing machine is with 35-40 DEG C of running 4-8 minute;
Take out described dye cup and add the cotton fabrics after carrying out described sample immersion treatment step, make described cotton fabrics be immersed in described high temperature modification dyestuff dye liquor completely;
Again described dye cup is put into described dyeing machine, described dyeing machine is with 35-40 DEG C of running 15-25 minute;
Described dyeing machine is warming up to 85 DEG C from 35-40 DEG C by the heating rate according to presetting, and is incubated 30 minutes;
Described dyeing machine is shut down, and described dyeing treatment step terminates;
Described dyeing machine is normal temperature vibrating type dyeing machine.
2. the sample colour combination technique of a cotton fabrics, it is characterized in that: at least comprise the immersion treatment step of sample, dye liquor configuration step, auxiliary agent add step and dyeing treatment step, wherein said dye liquor configuration step comprises middle Resist Reactive Dyes is configured to light dye liquor; Described auxiliary agent interpolation step comprises in the described dye liquor be configured to described dye liquor configuration step and adds the glauber salt of the first scheduled volume for the first time and account for the soda ash of the second scheduled volume 1/3; When the described dyeing treatment step described dye liquor comprised after described auxiliary agent interpolation step process is 35-40 DEG C, in described dye liquor, second time adds the soda ash accounting for described second scheduled volume 2/3;
Described light dye liquor after described auxiliary agent is added step process carries out described dyeing treatment step, specifically comprises:
The dye cup filling described light dye liquor is put into dyeing machine, and described dyeing machine is with 35-40 DEG C of running 4-8 minute;
Take out described dye cup and add the described cotton fabrics after carrying out described sample immersion treatment step, make described cotton fabrics be immersed in described light dye liquor completely;
Again described dye cup is put into described dyeing machine, described dyeing machine is with 35-40 DEG C of running 10-15 minute;
Take out described dye cup to add the soda ash accounting for the second scheduled volume 2/3 and fully shake up;
Again described dye cup is put into described dyeing machine, described dyeing machine is with 35-40 DEG C of running 15-25 minute;
Described dyeing machine is warming up to 55 or 65 DEG C from 35-40 DEG C by the heating rate according to presetting, insulation 25-35 minute;
Described dyeing machine is shut down, and described dyeing treatment step terminates;
Described dyeing machine is normal temperature vibrating type dyeing machine.
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| CN105002756B (en) * | 2015-06-30 | 2017-08-15 | 江苏双盈纺织科技有限公司 | A kind of AB sodium dyeing |
| CN105734982B (en) * | 2016-04-29 | 2017-09-15 | 际华三五四三针织服饰有限公司 | Military supplies sweater trousers method for sorting |
| CN105970529B (en) * | 2016-07-15 | 2019-02-26 | 广州市鸿通机械有限公司 | A kind of auto feed device for testing color and its application method |
| CN107815889B (en) * | 2017-11-08 | 2020-06-05 | 际华三五四三针织服饰有限公司 | Conversion of prescription and dyeing method before cotton knitted fabric color imitation and air flow machine dyeing |
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