CN202124751U - High-precision color blending and copying dyeing device - Google Patents
High-precision color blending and copying dyeing device Download PDFInfo
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- CN202124751U CN202124751U CN2011201842117U CN201120184211U CN202124751U CN 202124751 U CN202124751 U CN 202124751U CN 2011201842117 U CN2011201842117 U CN 2011201842117U CN 201120184211 U CN201120184211 U CN 201120184211U CN 202124751 U CN202124751 U CN 202124751U
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- dye liquor
- valve
- dyeing
- tank
- color blending
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Abstract
The utility model provides a high-precision color blending and copying dyeing device, which comprises a water storage tank, unicolor dye liquor tanks, a color blending dye liquor tank, an auxiliary tank, a dyeing kettle, a waste liquor tank and a controller. The water storage tank is respectively connected with the three unicolor dye liquor tanks through a metering pump and valves, the three unicolor dye liquor tanks are connected with the color blending dye liquor tank with a heater through valves and a metering pump, the color blending dye liquor tank is connected with the dyeing kettle with a heater and a timer through a valve, the dyeing kettle is connected with the waste liquor tank through a valve, the auxiliary tank is connected with the water storage tank through a valve and further connected with the dyeing kettle through a metering pump, and all of the valves, the heaters, the metering pumps and the timer are connected with the controller. The high-precision color blending and copying dyeing device is reasonable and simple in structure, low in manufacturing cost, convenient in operation, capable of realizing automatic color blending and copying, decreasing errors of manual operation, improving operating efficiency and reducing energy consumption and running cost, and particularly applicable to color blending and copying of textiles of small and medium textile enterprises and laboratories.
Description
Technical field
The utility model relates to a kind of dyeing tester of textiles, particularly a kind of high accuracy color matching spline dyeing apparatus that is used for textiles.
Background technology
Color matching is the important step in the textile dyeing and finishing production process with spline.Along with the increase of kinds of fibers, textiles designs and varieties and clothes processing improve constantly what coloured light required, proposed requirements at the higher level for the color matching and the spline of textiles.At present; The color matching of textiles and spline; What adopt usually is manual operations, and promptly manual preparation dye liquor, liquid additive utilize pipette, graduated cylinder and volumetric flask etc. that dye liquor is added and dye in the dye bath; Need regulate temperature, control time during dyeing, and constantly stir the dyeing cloth specimen or rock and dye cup to realize even dyeing.But owing to a large amount of use manual operations, and there are the error of scale in the instruments itself such as pipette, graduated cylinder and volumetric flask that use, and therefore, operating efficiency is low, labour intensity is high, and color matching, spline accuracy are difficult to control, and Color repeatability is also poor.In recent years; People have have also researched and developed automatic color matching spline device, like the automatic color measurement and color match of U.S. DATACOLOR system, but its complex structure, cost an arm and a leg; Specification requirement to operating personnel is high; It is very not convenient to use, and non-general medium-sized and small enterprises and common scientific research institutions can bear, thereby its scope of application receives very big restriction.
The utility model content
For overcoming the deficiency of prior art, the utility model provide a kind of rational in infrastructure, the scope of application is wide, easy to operate, color matching and spline effect accurately, high accuracy color matching spline dyeing apparatus that repeatability is strong.
The utility model solves the technical scheme that its technical problem adopted: comprise tank, monochromatic dye liquor pond, color matching dye liquor pond, auxiliary agent pond, dyeing caldron, waste liquid pool and controller; Said tank links to each other with three monochromatic dye liquor ponds respectively with valve through measuring pump; Three monochromatic dye liquor ponds link to each other with the color matching dye liquor pond that has heater with measuring pump through valve; Color matching dye liquor pond links to each other with the dyeing caldron that has heater and timer through valve; Dyeing caldron links to each other with waste liquid pool through valve; Said auxiliary agent pond links to each other with tank through valve, and this auxiliary agent pond also links to each other with dyeing caldron through measuring pump; Above-mentioned valve, heater, measuring pump and timer all link to each other with controller.
Above-mentioned three monochromatic dye liquor ponds, color matching dye liquor pond, auxiliary agent pond and dyeing caldron are equipped with agitator; Above-mentioned agitator all links to each other with controller.
Above-mentioned tank also links to each other with dyeing caldron through valve; Above-mentioned valve links to each other with controller.
The beneficial effect of the utility model is: rational in infrastructure, succinct, and low cost of manufacture, easy to operate; Can realize color matching, the operation of spline automation of operation; Reduce manual error, improved operating efficiency, reduced energy consumption and operating cost; Be specially adapted to the color matching of medium and small textile enterprise and breadboard textiles, spline, have better market prospect.
Description of drawings
Fig. 1 is the structural representation of utility model.
Among the figure: WT001 is a tank, and DS001, DS002 and DS003 are monochromatic dye liquor pond, and MDS001 is color matching dye liquor pond; DT001 is a dyeing caldron, and AU001 is the auxiliary agent pond, and WS001 is a waste liquid pool; PC001 is a controller, and MP001, MP002 and MP003 are measuring pump, and V001, V002, V003, V004, V005, V006, V007, V008, V009 and V010 are valve; SM001, SM002, SM003, SM004, SM005 and SM006 are agitator; H001, H002 are heater, and CP001 and CP002 are circulating pump, and TC001 is a timer.
The specific embodiment
Below in conjunction with accompanying drawing the utility model is further specified.
The described a kind of high accuracy color matching spline dyeing apparatus of the utility model comprises tank WT001, three monochromatic dye liquor pond DS001, DS002 and DS003, color matching dye liquor pond MDS001, auxiliary agent pond AU001, dyeing caldron DT001, waste liquid pool WS001 and controller PC001; Said tank WT001 links to each other with DS003 with three monochromatic dye liquor pond DS001, DS002 respectively with valve V001, V002 and V003 through measuring pump MP001; Three monochromatic dye liquor pond DS001, DS002 and DS003 are respectively equipped with agitator SM001, SM002 and SM003, and link to each other with the color matching dye liquor pond MDS001 that has heater H 001 and agitator SM004 through valve V004, V005, V006 and measuring pump MP002; Color matching dye liquor pond MDS001 is through linking to each other with the dyeing caldron DT001 that has agitator SM005, heater H 002 and timer TC001 with valve V007 through circulating pump CP001; Dyeing caldron DT001 links to each other with waste liquid pool WS001 through valve V008; Said auxiliary agent pond AU001 has agitator SM006, and links to each other with tank WT001 through valve V010, measuring pump MP001, and this auxiliary agent pond U001A also links to each other with dyeing caldron DT001 through measuring pump MP003; Above-mentioned tank WT001 also links to each other with dyeing caldron DT001 through circulating pump CP002, valve V009; Above-mentioned valve V001, V002, V003, V004, V005, V006, V007, V008, V009 and V010, heater H 001, H002, measuring pump MP001, MP002 and MP003, circulating pump CP001 and CP002, agitator SM001, SM002, SM003, SM004, SM005 and SM006 and timer TC001 all link to each other with controller PC001.
Below illustrate the method for operating of the utility model: respectively take by weighing 0.36g reactive yellow RW, reactive red RW, reactive navy blue RW and drop into monochromatic dye liquor pond DS001, DS002 and DS003 respectively; Under the control of measuring pump MP001; Water among the tank WT001 gets into monochromatic dye liquor pond DS001, DS002 and DS003 through opening different valve V001, V002 and V003; Each water filling 500ml is mixed with stable monochrome dyeing liquid under the effect of agitator SM001, SM002 and SM003.Open valve V004, V005 and V006 successively; Utilize measuring pump MP002 that the monochrome dyeing liquid among monochromatic dye liquor pond DS001, DS002, the DS003 is injected color matching dye liquor pond MDS001; Volume is respectively 200ml, 150ml and 150ml; Under the effect of agitator SM004, form uniform and stable dye liquor, heater H001 carries out preheating to dye liquor, 30 ℃ of temperature.Open valve V007, the whole dye liquors that utilize circulating pump CP001 will match colors among the MDS001 of dye liquor pond are delivered to dyeing caldron DT001, and the 10g COTTON FABRIC is dropped among the dyeing caldron DT001; Heater H002 heats dyeing system, 65 ℃ of control temperature, and turn on agitator SM005 promotes that coloration of textile materials is even; Open timer TC001 control dyeing time; Dyeing is during 30min, takes by weighing after 10gNaCl drops into dyeing caldron DT001 and continue dyeing 15min, takes by weighing 5gNaCO
3Drop into dyeing caldron DT001 and carry out fixation 15min.Fixation finishes, and Open valve V008 will dye discharging of waste liquid to waste liquid pool WS001, valve-off V008.Take by weighing 3g washing powder and drop into auxiliary agent pond AU001; Open valve V010, the water among the tank WT001 injects auxiliary agent pond AU001 through measuring pump MP001, and consumption is 1000ml; Turn on agitator SM006 mixes; With measuring pump MP003 500ml soap lye among the AU001 of auxiliary agent pond is delivered to dyeing caldron DT001 and carries out soap boiling, open timer TC001 control soap boiling time 3min, remove DYED FABRICS surface loose colour.Boil completely, Open valve V008 is disposed to waste liquid pool WS001 with soap lye.Valve-off V008, ON cycle pump CP002, valve V009, agitator SM005 are delivered to dyeing caldron DT001 with the water among the tank WT001 DYED FABRICS are washed 3min, and the about 1000ml of water further removes DYED FABRICS surface loose colour.Wash completely, Open valve V008 is disposed to waste liquid pool WS001 with flushing waste, takes out DYED FABRICS then.
Utilize colour photometer that DYED FABRICS is carried out the chromaticity index test, its
L * Value is 29.36,
a * Value is 1.41,
b * Value is 1.39,
C * Value is 1.98,
h * Value is 44.58,
K/SValue is 8.5335.
Claims (3)
1. a high accuracy color matching spline dyeing apparatus is characterized in that: tank (WT001), three monochromatic dye liquor ponds (DS001, DS002 and DS003), color matching dye liquor pond (MDS001), auxiliary agent pond (AU001), dyeing caldron (DT001), waste liquid pool (WS001) and controller (PC001); Said tank (WT001) links to each other with three monochromatic dye liquor ponds (DS001, DS002 and DS003) respectively with valve (V001, V002 and V003) through measuring pump (MP001); Three monochromatic dye liquor ponds (DS001, DS002 and DS003) link to each other with the color matching dye liquor pond (MDS001) that has heater (H001) with measuring pump (MP002) through valve (V004, V005 and V006); Color matching dye liquor pond (MDS001) links to each other with the dyeing caldron (DT001) that has heater (H002) and timer (TC001) through valve (V007); Dyeing caldron (DT001) links to each other with waste liquid pool (WS001) through valve (V008); Said auxiliary agent pond (AU001) links to each other with tank (WT 001) through valve (V010), and this auxiliary agent pond (AU001) also links to each other with dyeing caldron (DT001) through measuring pump (MP003); Above-mentioned valve (V001, V002, V003, V004, V005, V006, V007, V008 and V010), heater (H001, H002), measuring pump (MP001, MP002 and MP003) and timer (TC001) all link to each other with controller (PC001).
2. a kind of high accuracy color matching spline dyeing apparatus according to claim 1 is characterized in that: above-mentioned three monochromatic dye liquor ponds (DS001, DS002 and DS003), color matching dye liquor pond (MDS001), dyeing caldron (DT001) and auxiliary agent pond (AU001) are respectively equipped with agitator (SM001, SM002, SM003, SM004, SM005 and SM006); Above-mentioned agitator (SM001, SM002, SM003, SM004, SM005 and SM006) all links to each other with controller (PC001).
3. a kind of high accuracy color matching spline dyeing apparatus according to claim 1, it is characterized in that: above-mentioned tank (WT001) also links to each other with dyeing caldron (DT001) through valve (V009); Above-mentioned valve (V009) links to each other with controller (PC001).
Priority Applications (1)
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CN2011201842117U CN202124751U (en) | 2011-06-02 | 2011-06-02 | High-precision color blending and copying dyeing device |
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CN2011201842117U CN202124751U (en) | 2011-06-02 | 2011-06-02 | High-precision color blending and copying dyeing device |
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CN202124751U true CN202124751U (en) | 2012-01-25 |
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CN2011201842117U Expired - Fee Related CN202124751U (en) | 2011-06-02 | 2011-06-02 | High-precision color blending and copying dyeing device |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109939605A (en) * | 2019-04-17 | 2019-06-28 | 杭州欣元印染有限公司 | A kind of full-automatic feed proportioning system of dyestuff |
-
2011
- 2011-06-02 CN CN2011201842117U patent/CN202124751U/en not_active Expired - Fee Related
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109939605A (en) * | 2019-04-17 | 2019-06-28 | 杭州欣元印染有限公司 | A kind of full-automatic feed proportioning system of dyestuff |
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Date | Code | Title | Description |
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C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
C17 | Cessation of patent right | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20120125 Termination date: 20130602 |