Summary of the invention
Technical problem to be solved by this invention is to provide the preparation method of the grey fabric of a kind of slim ultra dense windproof soft napping fiber crops, the method technique is simple, and cost is low, and the fabric obtaining is frivolous, have concurrently simultaneously comfortable and easy to wear, feel is fine and smooth, soft, smooth, final light base grammes per square metre 205g/m
2, permeability CFM value 60-70, waterproof effect is more than 90 points, and after many these washings, waterproof effect still can reach 80 points, has a good application prospect.
The preparation method of the grey fabric of a kind of slim ultra dense windproof soft napping fiber crops of the present invention, comprising:
Terry yarn is selected 100D/144F modified dacron, and connection yarn is selected 100D/96F low elastic polyester filament, selects 36G large circle machine to weave; Join cylinder, dyeing, soft sizing, plucking, middle sizing, carding, cropping, water-proof finish, shake grain, plucking, cropping, the final shaping.
Described dyeing is: fabric is placed in to HTHP Jet Dyeing Machine; bath raio is 1:10-30; adopt DISPERSE DYES and cationic dyeing; add 2-5g/l saltcake, 1.0~2.0% high temperature levelling agents, 1.0~2.5g/l glacial acetic acid, 0.5~1.5g/l glacial acetic acid; be warming up to 120-130 DEG C, running 20~60min; Be cooled to 80 DEG C of discharge opeings.Then fabric is carried out to reduction cleaning, add 1.0~3.0g/l acidic reduction cleaner, be warming up to 70~90 DEG C and process 10~30min.
Described soft setting process is: fabric is padded to softener, enter setting machine, setting machine temperature arranges 130 DEG C, and cloth speed is 10-20m/min.
Described brushing process is: fabric is carried out to plucking 4 times, looper speed is 120-150RPM, staight needle speed is 110-130RPM, cloth speed is 10-20m/min, crimping bar speed is 280-320RPM, clearer speed is 560-640RPM, and main rotor speed is 140-160RPM, and draw-out roller speed is 5-10m/min.
In the middle of described, setting process is: fabric is carried out to centre sizing, and setting machine temperature setting is set to 150-165 DEG C, and cloth speed is 30-60m/min.
Described carding process is: fabric is carried out to carding, and looper speed is 40-60RPM, and staight needle speed is 40-60RPM, and cloth speed is 15-30m/min, and clearer speed is 560-640RPM, and main rotor speed is 140-160RPM.
Described cropping technique is: fabric is carried out to cropping, and cloth speed is 5-15m/min, and cutter speed is 800-1000RPM.
Described water-proof finish technique is: fabric is carried out to WATER REPELLENT TREATMENT, and employing one is soaked one and rolled method, adds waterproofing agent while padding, and setting machine temperature setting is set to 150-165 DEG C, and cloth speed is 10-20m/min.
A described technique of shaking is: fabric is shaken to grain, and the Temperature Setting of pellet rocker is 90-100 DEG C, and a time of shaking is 30min.
Described the final shaping technique is: fabric is carried out to the final shaping, and the front four casees temperature settings of setting machine are set to 150-160 DEG C, and rear four casees temperature are 170-178 DEG C, and cloth speed is 10-30m/min.
The object of the invention is a kind of slim windproof double-sided plush fabric of exploitation, adopt superfine fibre, use high plane No. loom to weave, solved special rear arrangement problem, develop the outdoor sport fabric that integrates ultralight, windproof, ventilative, waterproof, warming, easy cleaning, market prospects are wide.And outdoor exercises become the leisure way of the emerging fashion of developed country, leisureization, motionization are leading the trend of global garment material consumption market, and slim windproof double-sided plush product is just becoming the favorite in market.
beneficial effect
Technique of the present invention is simple, and cost is low, and the fabric obtaining is frivolous, have concurrently simultaneously comfortable and easy to wear, feel is fine and smooth, soft, smooth, final light base grammes per square metre 205g/m
2, permeability CFM value 60-70, waterproof effect is more than 90 points, and after many these washings, waterproof effect still can reach 80 points, has a good application prospect.
Detailed description of the invention
Below in conjunction with specific embodiment, further set forth the present invention.Should be understood that these embodiment are only not used in and limit the scope of the invention for the present invention is described.In addition should be understood that those skilled in the art can make various changes or modifications the present invention after having read the content of the present invention's instruction, these equivalent form of values fall within the application's appended claims limited range equally.
Embodiment 1
Terry yarn is selected 100D/144F modified dacron, and connection yarn is selected 75D/72F low elastic polyester filament, selects 36G large circle machine to weave; Idiographic flow comprises: join cylinder, dyeing, soft sizing, plucking, middle sizing, carding, cropping, water-proof finish, shake grain, plucking, cropping, the final shaping.
(1) dyeing is: fabric is placed in to HTHP Jet Dyeing Machine; bath raio is 1:10, adopts DISPERSE DYES and cationic dyeing, adds 2g/l saltcake, 1.0% high temperature levelling agent, 1.0g/l glacial acetic acid, 0.5g/l glacial acetic acid; be warming up to 120 DEG C, running 20min; Be cooled to 80 DEG C of discharge opeings.Then fabric is carried out to reduction cleaning, add 1.0g/l acidic reduction cleaner, be warming up to 70 DEG C and process 10~30min.
(2) soft setting process is: fabric is padded to softener, enter setting machine, setting machine temperature arranges 130 DEG C, and cloth speed is 10m/min.
(3) brushing process is: fabric is carried out to plucking 4 times, and looper speed is 130RPM, and staight needle speed is 120RPM, cloth speed is 10m/min, and crimping bar speed is 280RPM, and clearer speed is 560RPM, main rotor speed is 140RPM, and draw-out roller speed is 5m/min.
(4) in the middle of, setting process is: fabric is carried out to centre sizing, and setting machine temperature setting is set to 150 DEG C, and cloth speed is 30m/min.(5) carding process is: fabric is carried out to carding, and looper speed is 40RPM, and staight needle speed is 40RPM, and cloth speed is 15m/min, and clearer speed is 560RPM, and main rotor speed is 140RPM.
(6) cropping technique is: fabric is carried out to cropping, and cloth speed is 5m/min, and cutter speed is 800RPM.
(7) water-proof finish technique is: fabric is carried out to WATER REPELLENT TREATMENT, and employing one is soaked one and rolled method, adds waterproofing agent while padding, and setting machine temperature setting is set to 150 DEG C, and cloth speed is 10m/min.
(8) shaking a technique is: fabric is shaken to grain, and the Temperature Setting of pellet rocker is 90 DEG C, and a time of shaking is 30min.
(9) the final shaping technique is: fabric is carried out to the final shaping, and the front four casees temperature settings of setting machine are set to 150 DEG C, and rear four casees temperature are 170 DEG C, and cloth speed is 10m/min.
Gained fabric light base grammes per square metre 205g/m
2, permeability CFM value 60, waterproof effect is more than 90 points, and after many these washings, waterproof effect still can reach 80 points, frivolous comfortable, soft fine and smooth.
Embodiment 2
Terry yarn is selected 100D/144F modified dacron, and connection yarn is selected 75D/72F low elastic polyester filament, selects 36G large circle machine to weave; Idiographic flow comprises: join cylinder, dyeing, soft sizing, plucking, middle sizing, carding, cropping, water-proof finish, shake grain, plucking, cropping, the final shaping.
(1) fabric is placed in to HTHP Jet Dyeing Machine, bath raio is 1:30, adopts DISPERSE DYES and cationic dyeing, adds 5g/l saltcake, 2.0% high temperature levelling agent, 2.5g/l glacial acetic acid, 1.5g/l glacial acetic acid, is warming up to 130 DEG C, running 60min; Be cooled to 80 DEG C of discharge opeings.Then fabric is carried out to reduction cleaning, add 3.0g/l acidic reduction cleaner, be warming up to 90 DEG C and process 30min.
(2) soft setting process is: fabric is padded to softener, enter setting machine, setting machine temperature arranges 130 DEG C, and cloth speed is 20m/min.
(3) brushing process is: fabric is carried out to plucking 4 times, and looper speed is 150RPM, and staight needle speed is 130RPM, cloth speed is 20m/min, and crimping bar speed is 320RPM, and clearer speed is 640RPM, main rotor speed is 150RPM, and draw-out roller speed is 10m/min.
(4) in the middle of, setting process is: fabric is carried out to centre sizing, and setting machine temperature setting is set to 165 DEG C, and cloth speed is 60m/min.(5) front carding process is: fabric is carried out to carding, and looper speed is 60RPM, and staight needle speed is 60RPM, and cloth speed is 30m/min, and clearer speed is 640RPM, and main rotor speed is 160RPM.
(6) front/reverse side cropping technique is: fabric is carried out to cropping, and cloth speed is 15m/min, and cutter speed is 1000RPM.
(7) water-proof finish technique is: fabric is carried out to WATER REPELLENT TREATMENT, and employing one is soaked one and rolled method, adds waterproofing agent while padding, and setting machine temperature setting is set to 150 DEG C, and cloth speed is 10m/min.
(8) shaking a technique is: fabric is shaken to grain, and the Temperature Setting of pellet rocker is 90 DEG C, and a time of shaking is 30min.
(9) the final shaping technique is: fabric is carried out to the final shaping, and the front four casees temperature settings of setting machine are set to 150 DEG C, and rear four casees temperature are 170 DEG C, and cloth speed is 10m/min.
Gained fabric light base grammes per square metre 205g/m
2, permeability CFM value 70, waterproof effect is more than 90 points, and after many these washings, waterproof effect still can reach 80 points, frivolous comfortable, soft fine and smooth.