CN103919267A - Novel tobacco product production method - Google Patents
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- CN103919267A CN103919267A CN201410120206.8A CN201410120206A CN103919267A CN 103919267 A CN103919267 A CN 103919267A CN 201410120206 A CN201410120206 A CN 201410120206A CN 103919267 A CN103919267 A CN 103919267A
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Abstract
The invention discloses a novel tobacco product production method. The method includes coating a novel coating liquid on punched reconstituted tobacco paper bases, obtaining a tobacco bundles made by rolling tobacco material, controlling the tobacco bundle to smoke, retaining the smoking speed to be uniform and reducing smoldering, respectively collecting gas phase matters and particle phase matters in mainstream smoke, condensing the obtained gas phase matters and mixing with the particle phase matters to form mixture, coating the mixture as coating liquid on the reconstituted tobacco paper bases, and obtaining the novel novel tobacco products by rolling after drying. The method is on the basis of the traditional tobacco planting industry, the traditional cigarette production process is optimized, 'burning during usage' of traditional cigarettes is proceeded to the production process of the cigarettes, smoking during cigarette consumption can be reduced effectively, 'second-hand smoke' brought by sidestream smoke can be reduced significantly, and the technical basis for meeting the requirements on cigarette smells by people to the greater extent is provided.
Description
Technical field
The present invention relates to the preparing technical field of tobacco product, more specifically, relate to a kind of preparation method of novel tobacco goods.
Background technology
Cigarette is modal one in tobacco product.Although cigarette exists certain harmfulness to health, be still subject to liking of many people.
Its manufacturing process of existing cigarette roughly will be passed through the technological process of production of tobacco first baking, beating and double roasting, tobacco fermentation, cigarette composition, cigarette primary processing, cigarette bundle system volume, seven sports of cigarette package.The trial test method of cigarette is to burn and suck.In the process burning and sucking cigarette, can produce complicated chemical change and physical change, generate thousands of kinds of original non-existent flavor matters in tobacco material, form the distinctive charm of cigarette.Cigarette can produce main flume and side-stream smoke in the process burning and sucking because the burning of cigarette is a very complicated physics, chemical change process, cigarette burn and suck the material composition generating in process not exclusively behave understand and control.
Cigarette can produce main flume and side-stream smoke in the process burning and sucking, flue gas from the filter end sucking-off of cigarette when suction is called main flume (Mainstream Smoke, be called for short MS), suction gap discharges and sees through from fire end the flue gas that cigarette paper spreads direct entered environment and is called side-stream smoke (Sidestream Smoke, abbreviation SS).In main flume, contain the healthy harmful material of the person, as the material such as polycyclic aromatic hydrocarbon, free radical, there are some researches show, in side-stream smoke, contained harmful substances is far above main flume, therefore smoking is except harm smoker health, the passive suction side-stream smoke of people around, health also suffers damage.
In order to ensure people's health, occur the substitute products of some cigarettes, as electronic cigarette; The principle of electronic cigarette is that nicotine and a small amount of aroma component are stored in cigarette bullet, then is gasified out by modes such as heating.Although electronic cigarette can imitate the taste of cigarette to a certain extent, even can change and more taste by formula adjustment, but because the charm of cigarette is the result by thousands of kinds of flavor matter comprehensive functions, the artificial formula of electronic cigarette cannot real simulation cigarette charm, therefore electronic cigarette and smoking actual to experience difference still larger, this series products fails to obtain good effect.In prior art, people will obtain the distinctive charm of cigarette, just cannot avoid need to be by burning and sucking, this just cannot be avoided bringing larger negative effect to health of people.
Meanwhile, the outward appearance of the products such as existing electronic cigarette and cigarette differ larger, are also difficult to obtain consumer's favor.Prepare a kind of cigarette of not burning with cigarette outward appearance, there is practical significance.
Summary of the invention
The object of the invention is to overcome the deficiencies in the prior art, a kind of preparation method of novel tobacco goods is provided.The method has been broken technical thought prepared by traditional cigarette, the process that burns and sucks of cigarette is completed in advance in the preparation process of tobacco product, the coating fluid simultaneously the present invention being made is in conjunction with the reconstituted tobacco paper substrate of punching, obtain good effect, and product prepared by the method has the outward appearance of cigarette, is more easily accepted by consumer.
Object of the present invention is achieved by following technical solution:
The preparation method that a kind of novel tobacco goods are provided, comprises the steps:
S1. prepare reconstituted tobacco paper substrate: described reconstituted tobacco paper substrate adopts paper process to prepare, and offal slag and/or offal slag after impregnation process obtain reconstituted tobacco paper substrate through defibrination, handsheet, pressing and drying;
S2. on the reconstituted tobacco paper substrate of preparing at S1, punch;
S3. prepare coating fluid;
S4. the coating fluid of being prepared by S3 is coated on the reconstituted tobacco paper substrate after S2 punching, dry, rolls into described tobacco product;
Wherein, described in S3, the preparation of coating fluid comprises the following steps:
S31. raw tobacco material is rolled into cigarette bundle;
S32. control described cigarette Shu Jinhang suction fuel, keep pumping velocity at the uniform velocity and cigarette Shu Jinliang minimizing is glowed, collect respectively gas gas-phase objects and the granule phase substance of main flume; After gas gas-phase objects condensation, be described coating fluid with granule phase substance composition mixture.
Sum up through the large quantity research of the present invention, the flue gas extract coating obtaining by mode of the present invention is made when novel tobacco goods are smoked panel test in the situation that not lighting and can be made people have sense organ impression very close while burning and sucking with traditional cigarette.If aspirated according to the mode of normal simulation human body suction, the sense organ when charm that novel tobacco goods are made in the flue gas extract coating of gained burns and sucks with traditional cigarette is experienced and is differed greatly.
Meanwhile, the reconstituted tobacco paper substrate that is coated with coating fluid is directly rolled into tobacco product by the present invention, and this tobacco product and cigar have similar outward appearance, are more easily accepted by consumer.Simultaneously, on reconstituted tobacco paper substrate, punch, be conducive on the one hand the absorption of reconstituted tobacco paper substrate to coating fluid, on reconstituted tobacco paper substrate, punch on the other hand, in tobacco product, form suitable passage, the be more convenient for fragrance volatilizing of tobacco product, realizes smelling and hears cigarette flavor or obtain abundant stimulus to the sense organ by suction action.
Wherein, in S2, the aperture of punching is preferably 0.4～0.8mm, pitch of holes 1～3mm, hole array pitch 1.5～2mm.
As more preferably scheme of one, in S2, the aperture of punching is 0.6mm, pitch of holes 2mm, hole array pitch 1.8mm.
The present invention realizes cigarette bundle by control and suck speed and in when burning, suction only occurs and try one's best to reduce and glow, and those skilled in the art can regulate the pumping velocity of needs to realize according to the composition of cigarette bundle.
The present invention realizes cigarette bundle by control and suck speed and in when burning, suction only occurs and try one's best to reduce and glow, and ensures the volatile ingredient volatilization that cigarette is intrafascicular and forms flue gas and avoid coking and naked light to burn simultaneously.Those skilled in the art can regulate the pumping velocity needing to realize in conjunction with this area routine techniques according to the component characteristic of cigarette bundle.If the composition of cigarette bundle with reference to existing conventional Cigarette, adopts conventional swabbing pressure to ensure cigarette suction smoothly.Preferably, when described cigarette bundle characteristic is close with existing Cigarette, and cigarette beam specification is long 80～100mm, and circular cross section diameter is 7～10mm, or when the square cross section length of side is 7～10mm, the swabbing pressure of employing is 35mL/puffs(2s)～60mL/puffs(2s).
Wherein, in S31, described cigarette bundle is tobacco leaf directly to be rolled into pencil obtain, or will after tobacco leaf chopping, arrange bunchy.The parcel of cigarette bundle appearance does not do strict restriction.Preferably, the specification of described cigarette bundle is preferably long 80～100mm, and cross section can be any shape, circular or square, and the diameter of circular cross section is 7～10mm, if square, the length of side is 7～10mm.Described tobacco leaf is that conventional cigarette prepares to carry out the tobacco leaf of chopping technique while producing, the tobacco leaf according to routine techniques through treatment steps such as first roasting, the beating and double roasting of tobacco leaf, tobacco fermentation, cigarette compositions.Treatment process before tobacco leaf chopping is with reference to prior art.
Preferably, the specification of described cigarette bundle is long 80～100mm, and circular cross section diameter is 7～10mm, or the square cross section length of side is while being 7～10mm, and the swabbing pressure of employing is 35mL/puffs(2s)～60mL/puffs(2s).
In S31, described tobacco leaf is made cigarette bundle, can be single tobacco leaf of planting is rolled separately, also can be according to the needs of charm, and adopt diverse tobacco leaf to arrange in pairs or groups and jointly roll.
In S32, to described cigarette Shu Jinhang suction, can be to adopt smoking apparatus to aspirate separately a cigarette bundle; Also can be more than two cigarette Shu Jinhang to be aspirated simultaneously.In the time that smoking apparatus aspirates more than two cigarette bundle simultaneously, these cigarette bundles can be the cigarette bundles of being all made up of same tobacco leaf, can be also according to charm needs, the cigarette bundle of being made up separately of different types of tobacco leaf.
In S32, the gas gas-phase objects in main flume and the collection mode of granule phase substance, can be with reference to prior art.Granule phase substance can for example, be collected by glass fiber filter material (cambridge filter), and gas gas-phase objects can obtain by the mode of condensation.The temperature of condensation is preferably-60 DEG C of left and right.
In S4, the coating weight of coating fluid is generally 5～15 paper substrate quality %.
In S4, can, according to the needs of novel tobacco goods charm, adjust the coating weight of coating fluid.
In S4, can, according to the needs of novel tobacco goods excitant power, adjust the pH value of coating fluid.
For discharging of making that the smell of novel tobacco goods of the present invention can be better, consumer, in the time using tobacco product of the present invention, can coordinate heater to heat tobacco product.
Described heater provides suitable temperature to tobacco product, and the mode of heating can be electrical heating, or other on-fuel mode of heating.
Compared with prior art, the present invention has following beneficial effect:
The present invention fundamentally carries out the innovation of technical thought, change the preparation method of the preparation cigarette of traditional cigarette industry, by conventional cigarette " burning when use ", advance in the preparation process of cigarette and carry out, in preparation process, use at the uniform velocity suction to replace existing smoker one to take out a suction stopping, and the generation of side-stream smoke is as long as produce in the stage of resting of suction, thereby reduce the side-stream smoke producing while originally manually suction, improved the utilization rate of tobacco leaf; Simultaneously, based on technique of the present invention, when smoker uses tobacco product of the present invention, tobacco product itself does not contain side-stream smoke, and do not need again to burn, therefore do not have the generation of side-stream smoke, avoid the existence of second-hand-cigarette, also provide technical foundation for having met to a greater degree people to the demand of cigarette charm simultaneously, the coating fluid that the present invention prepares new technology is coated on the reconstituted tobacco paper substrate after science punching, obtain beyond thought effect, for preparation is smelt cigarette and incombustible cigarette provides strong technical foundation.
The present invention's method used does not depart from tobacco itself, and the tobacco planting industry traditional on China do not produce any impact and impact; By preparation technology's control, can also effectively control the content of harmful substance in cigarette, reduce the negative effect of product to health of people.
The outward appearance of tobacco product of the present invention and conventional cigarette products are more approaching, are more easily accepted by consumer.
Brief description of the drawings
Fig. 1 is punching paper substrate structural representation, and 1 represents the hole on paper substrate, and 2 represent pitch of holes, and 3 represent hole array pitch.
Fig. 2 coating fluid preparation technology of the present invention schematic flow sheet.
Detailed description of the invention
Below in conjunction with specific embodiment, the present invention is further explained, but embodiments of the present invention is not limited in any way.Unless stated otherwise, in embodiment, related reagent, method is the conventional reagent in this area and method.
Conventional redried for tobacco leaf picking used in embodiment, arranges bunchy through chopping.In embodiment, smoking apparatus used adopts the Britain SM450 of Cerulean company linear pattern smoking machine.
Embodiment 1
The preparation method that a kind of novel tobacco goods are provided, comprises the steps:
S1. prepare reconstituted tobacco paper substrate: described reconstituted tobacco paper substrate adopts paper process to prepare, and offal slag and/or offal slag after impregnation process obtain reconstituted tobacco paper substrate through defibrination, handsheet, pressing and drying;
S2. on the reconstituted tobacco paper substrate of preparing at S1., punch; The aperture of punching is 0.4mm, pitch of holes 1mm, hole array pitch 1.5mm.
S3. prepare coating fluid;
S4. the coating fluid of being prepared by S3 is coated on the reconstituted tobacco paper substrate after S2 punching, and coating weight is 5～15%, and dry, size rolls is as required made described tobacco product.
Preparation technology's schematic flow sheet of described coating fluid is shown in shown in accompanying drawing 2, comprises the following steps:
Tangerine three (A) redried leaf tobacco in S31.2012 Xiangxi, rolls into cylindrical shape cigarette bundle (long 84mm, diameter 7.8mm);
S32. adopt smoking machine to described cigarette Shu Jinhang suction fuel, control and suck speed is at the uniform velocity (35mL/puffs(2s)) and cigarette Shu Jinliang is reduced glow, collect the granule phase substance of main flume by cambridge filter, at-60 DEG C, the gas gas-phase objects of main flume is reclaimed in condensation; Granule phase substance and the gas gas-phase objects collected with ethanol, propane diols, glycerine or the washing of their mixed solution and dissolving, solution usage is appropriate.
The vapor condensation thing that the present embodiment is prepared and the mixture of granule phase substance carry out composition detection, and main component is as follows: gas phase composition is mainly: hydro carbons, aldehydes, ketone, heterocyclic compound, low molecular weight volatile acid and ester class etc.Ideal composition is mainly: alkaloids (taking nicotine as main), neutral aldoketones (taking solanone, Megastigmatrienone (5 isomers) as main), higher fatty acids and ester class (oleic acid, linoleic acid, leukotrienes and ester thereof) thereof etc.Be shown in Table 1:
Table 1
Contrast 1: prepare coating fluid with tobacco leaf of the same race through same treatment, carrier adopts the not reconstituted tobacco of punching.
Contrast 2: be prepared into conventional cigarette through throwing, cigarette bundle system volume, cigarette package with tobacco leaf of the same race.
The contrast of smokeing panel test: the tobacco product that professional prepares embodiment 1 is not lighted, and aspirates; The conventional cigarette of the tobacco product contrast 2 of contrast 1 preparation is aspirated after lighting.Jealous, the fragrance of comparative product, rhythm
Taste the results are shown in Table shown in 2:
Table 2
| embodiment 1 tobacco product | contrast 1 tobacco product | contrast 2 conventional cigarette |
| concentration is moderate, the soft silk floss of flue gas, exquisiteness, loose, elegant, and fragrance matter is better, gives a kind of fresh impression of people, and oral cavity pleasant impression is clean, perfume quantity abundance. | concentration is moderate, the soft silk floss of flue gas, exquisiteness, loose, elegant, and fragrance matter is better, gives a kind of fresh impression of people, and oral cavity pleasant impression is clean, but perfume quantity is less, and perfume quantity is slightly owed. | concentration is moderate, and flue gas is full, and fragrance matter is better, perfume quantity abundance.Tobacco flavor is pure, and oral cavity is residual less, and comfort level is better. |
Experiment is found, the tobacco product that adopts the inventive method to prepare, can obtain traditional cigarette flue gas and bring by suction people's joyful fragrance, the pure and fresh thin silk floss of fragrance, before carrier does not punch, the less initial analysis of perfume quantity is all volatile materials can not be evaporated from paper substrate at the pressure of simple suction, makes perfume quantity less because being short of some fragrance matter.And after punching on carrier, perfume quantity and fragrance matter have obvious lifting.
Embodiment 2
The preparation method that a kind of novel tobacco goods are provided, comprises the steps:
S1. prepare reconstituted tobacco paper substrate: described reconstituted tobacco paper substrate adopts paper process to prepare, and offal slag and/or offal slag after impregnation process obtain reconstituted tobacco paper substrate through defibrination, handsheet, pressing and drying;
S2. on the reconstituted tobacco paper substrate of preparing at S1., punch; The aperture of punching is 0.6mm, pitch of holes 1.5mm, hole array pitch 2mm.
S3. prepare coating fluid:
S4. the coating fluid of being prepared by step S3. is coated on the reconstituted tobacco paper substrate after S2. punching, and coating weight is 5～15%, and dry, size rolls is as required made described tobacco product.
The preparation of coating fluid is carried out as follows:
S31. tangerine three (C1) redried leaf tobacco in 2012 Guizhou, rolls into cylindrical shape cigarette bundle (long 80mm, diameter 7.7mm) after chopping;
S32. adopt smoking machine to described cigarette Shu Jinhang suction fuel, control and suck speed is at the uniform velocity (45mL/puffs(2s)) and cigarette Shu Jinliang is reduced glow, collect the granule phase substance of main flume by cambridge filter, at-60 DEG C, the gas gas-phase objects of main flume is reclaimed in condensation; Granule phase substance and the gas gas-phase objects collected with ethanol, propane diols, glycerine or the washing of their mixed solution and dissolving.
Contrast 1: prepare coating fluid with tobacco leaf of the same race through same treatment, carrier adopts the not reconstituted tobacco of punching.
Contrast 2: be prepared into conventional cigarette with tobacco leaf of the same race.
The contrast of smokeing panel test: the tobacco product that professional prepares embodiment 2 is not lighted, and aspirates, and the conventional cigarette of contrast is aspirated after lighting.Jealous, fragrance, the charm of comparative product the results are shown in Table shown in 2:
Table 2
| embodiment 2 tobacco products | contrast 1 tobacco product | contrast 2 conventional cigarette |
| concentration is moderate, the soft silk floss of flue gas, exquisiteness, loose, and fragrance matter is better, perfume quantity abundance, the sensation of this perfume (or spice) of tobacco is better, and residual less, comfort level is better. | concentration is moderate, the soft silk floss of flue gas, exquisiteness, loose, and fragrance matter is better, but perfume quantity is less, and the sensation of this perfume (or spice) of tobacco is better, and residual less, comfort level is fair. | concentration is moderate, and flue gas is full, and fragrance matter is better, perfume quantity abundance.Tobacco flavor is pure, and oral cavity is residual less, and comfort level is better. |
Experiment is found, the tobacco product that adopts the inventive method to prepare, can obtain traditional cigarette flue gas and bring by suction people's joyful fragrance, the pure and fresh thin silk floss of fragrance, before carrier does not punch, the less initial analysis of perfume quantity is all volatile materials can not be evaporated from paper substrate at the pressure of simple suction, makes perfume quantity less because being short of some fragrance matter.And after punching on carrier, perfume quantity and fragrance matter have obvious lifting.
Embodiment 3
A kind of preparation method of novel tobacco goods is provided, comprises the steps to prepare:
S1. prepare reconstituted tobacco paper substrate: described reconstituted tobacco paper substrate adopts paper process to prepare, and offal slag and/or offal slag after impregnation process obtain reconstituted tobacco paper substrate through defibrination, handsheet, pressing and drying;
S2. on the reconstituted tobacco paper substrate of preparing at S1., punch; The aperture of punching is 0.8mm, pitch of holes 3mm, hole array pitch 2mm.
S3. prepare coating fluid;
S4. the coating fluid of being prepared by step S3. is coated on the reconstituted tobacco paper substrate after S2. punching, and coating weight is 5～15%, and dry, size rolls is as required made described tobacco product.
The preparation of coating fluid is carried out as follows:
Tangerine three (A) redried leaf tobacco in S31.2012 Yunnan, rolls into cigarette bundle (long 90mm, diameter 8.2mm);
S32. adopt smoking machine to described cigarette Shu Jinhang suction fuel, control and suck speed is at the uniform velocity (40mL/puffs(2s)) and cigarette Shu Jinliang is reduced glow, collect the granule phase substance of main flume by cambridge filter, at-80 DEG C, the gas gas-phase objects of main flume is reclaimed in condensation; Granule phase substance and the gas gas-phase objects collected with ethanol, propane diols, glycerine or the washing of their mixed solution and dissolving.
Contrast 1: prepare coating fluid with tobacco leaf of the same race through same treatment, carrier adopts the not reconstituted tobacco of punching.
Contrast 2: be prepared into conventional cigarette through throwing, cigarette bundle system volume, cigarette package with tobacco leaf of the same race.
The contrast of smokeing panel test: the tobacco product that professional prepares embodiment 3 is not lighted, and aspirates, and the conventional cigarette of contrast is aspirated after lighting.Jealous, fragrance, the charm of comparative product the results are shown in Table shown in 3:
Table 3
| embodiment 3 tobacco products | contrast 1 tobacco product | contrast 2 conventional cigarette |
| concentration is moderate, the soft silk floss of flue gas, exquisiteness, loose, and fragrance matter is better, perfume quantity abundance, the sensation of this perfume (or spice) of tobacco is better, and residual less, oral cavity is cleaner. | concentration is moderate, the soft silk floss of flue gas, exquisiteness, loose, and fragrance matter is better, and perfume quantity is less, and the sensation of this perfume (or spice) of tobacco is better, and residual less, oral cavity is cleaner. | concentration is moderate, and flue gas is fine and soft, elegant, and fragrance matter is better, perfume quantity abundance.Tobacco flavor is pure, and oral cavity is residual less, and comfort level is better. |
Experiment is found, the tobacco product that adopts the inventive method to prepare, can obtain traditional cigarette flue gas and bring by suction people's joyful fragrance, the pure and fresh thin silk floss of fragrance, before carrier does not punch, perfume quantity is less, and initial analysis is all volatile materials can not be evaporated from paper substrate at the pressure of simple suction, makes perfume quantity less because being short of some fragrance matter.And after punching on carrier, perfume quantity and fragrance matter have obvious lifting.
Claims (9)
1. a preparation method for novel tobacco goods, is characterized in that, comprises the steps:
S1. prepare reconstituted tobacco paper substrate: described reconstituted tobacco paper substrate adopts paper process to prepare, and offal slag and/or offal slag after impregnation process obtain reconstituted tobacco paper substrate through defibrination, handsheet, pressing and drying;
S2. on the reconstituted tobacco paper substrate of preparing at S1, punch;
S3. prepare coating fluid;
S4. the coating fluid of being prepared by S3 is coated on the reconstituted tobacco paper substrate after S2 punching, dry, rolls into described tobacco product;
Wherein, described in S3, the preparation of coating fluid comprises the following steps:
S31. raw tobacco material is rolled into cigarette bundle;
S32. control described cigarette Shu Jinhang suction fuel, keep pumping velocity at the uniform velocity and cigarette Shu Jinliang minimizing is glowed, collect respectively gas gas-phase objects and the granule phase substance of main flume; After gas gas-phase objects condensation, be described coating fluid with granule phase substance composition mixture.
2. the preparation method of novel tobacco goods according to claim 1, is characterized in that, in S2, the aperture of punching is 0.4～0.8mm, pitch of holes 1～3mm, hole array pitch 1.5～2mm.
3. the preparation method of novel tobacco goods according to claim 1, is characterized in that, in S2, the aperture of punching is 0.6mm, pitch of holes 2mm, hole array pitch 1.8mm.
4. the preparation method of novel tobacco goods according to claim 1, is characterized in that, in S31, described raw tobacco material is the tobacco leaf that conventional cigarette prepares to carry out chopping technique while producing.
5. the preparation method of novel tobacco goods according to claim 1, is characterized in that, in S31, and the tobacco leaf that described raw tobacco material is single variety or formula tobacco leaf group.
6. the preparation method of novel tobacco goods according to claim 1, is characterized in that, in S32, the pressure of described cigarette Shu Jinhang suction is determined according to the aerosol spraying of 35mL～60mL in 2 second duration.
7. the preparation method of novel tobacco goods according to claim 1, is characterized in that, in S32, granule phase substance is to collect by glass fiber filter material.
8. the preparation method of novel tobacco goods according to claim 1, is characterized in that, gas gas-phase objects is collected by the mode of condensation described in S32, and the temperature of condensation is below-60 DEG C or-60 DEG C.
9. the preparation method of novel tobacco goods according to claim 1, is characterized in that, in S2, described punching is for adopting laser, static or mechanical punching device to punch to paper substrate.
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| CN112165868A (en) * | 2018-05-22 | 2021-01-01 | 虹霓机械制造有限公司 | Method for producing a tobacco material for use in a HNB tobacco product and HNB tobacco product |
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| CN103919267B (en) | 2016-01-20 |
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