CN103919254A - Constant-distance and constant-pressure cereal sheet rolling machine - Google Patents
Constant-distance and constant-pressure cereal sheet rolling machine Download PDFInfo
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- CN103919254A CN103919254A CN201410179001.7A CN201410179001A CN103919254A CN 103919254 A CN103919254 A CN 103919254A CN 201410179001 A CN201410179001 A CN 201410179001A CN 103919254 A CN103919254 A CN 103919254A
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- wheel
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- dish spring
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Abstract
The invention discloses a constant-distance and constant-pressure cereal sheet rolling machine and belongs to the field of cereal sheet rolling machining equipment. The cereal sheet rolling machine structurally comprises a rack, a machine shell, a motor, an adjusting roller and a fixing roller. The motor is installed on the side of the rack, the machine shell is installed above the rack, a feeding box is arranged on the upper portion inside the machine shell, and a feeding device is arranged on a discharging port in the bottom inside the feeding box. A feeding hopper is arranged obliquely below the discharging port of the feeding box, and a discharging port in the bottom of the feeding hopper is arranged over the adjusting roller and the fixing roller. Compared with the prior art, the constant-distance and constant-pressure cereal sheet rolling machine has the advantages of being reasonable in design, simple in structure, easy to machine, convenient to install, high in production efficiency, low in production cost and the like.
Description
Technical field
The present invention relates to cereal and roll sheet process equipment field, specifically a kind of spacing level pressure cereal flaking machine.
Background technology
Cereal rolls the feed of ruminating that sheet is mainly used in livestock.It is inhomogeneous that existing treating grain rolls the flaking machine charging of sheet, directly causes the tablet quality that rolls of producing can not be guaranteed.In addition; two rolls of existing flaking machine need two motors to control respectively; not only increased energy resource consumption; and roller space adjusting is to carry out vigour joint by leading screw; make two rolls in the course of the work, along with processing quantity becomes large, often there will be spacing to become large; cause cereal to roll sheet became uneven, affect product quality.Sometimes need product not up to standard to carry out secondary operations, not only reduced production efficiency, and greatly increased production cost.
summary of the invention
Technical assignment of the present invention is to provide a kind of spacing level pressure cereal flaking machine.
Technical assignment of the present invention is realized in the following manner, this cereal flaking machine comprises frame, casing, motor, adjusting roll and stationary roll, described motor is arranged on the side of frame, casing is arranged on the top of frame, top in casing is provided with feed box, bottom discharge mouth place in feed box is provided with feeder, and the oblique below of the discharging opening of feed box is provided with feeding hopper, and the discharging opening of feeding hopper bottom is directly over adjusting roll and stationary roll; Middle part in described frame is provided with fixed rotating shaft and regulates rotating shaft, and the middle part of fixed rotating shaft is provided with stationary roll, regulates the middle part of rotating shaft that adjusting roll is installed, and regulates roll correspondence parallel with stationary roll; Regulate the two ends of rotating shaft to be arranged in frame by regulating shaft bearing, regulating shaft bearing can be slided before and after the slide rail in frame; The two ends of fixed rotating shaft are fixedly mounted in frame by fixed bearing block.
Described fixed rotating shaft one end is provided with transmission bull wheel, and transmission bull wheel is connected with motor by driving-belt, and the other end of fixed rotating shaft is provided with main breast wheel; Regulate one end of rotating shaft that passive breast wheel is installed, passive breast wheel and main breast wheel are at the homonymy of frame, and a side of passive breast wheel is provided with determines idle wheel and moving idle wheel; Passive breast wheel, main breast wheel, determine idle wheel and moving idle wheel links together by conveyer belt.
Described determine middle part and the top that idle wheel and moving idle wheel are arranged on respectively tension pulley support, tension pulley support lower end is connected with regulating wheel hydraulic cylinder.
The rear side of two described regulating shaft bearings respectively correspondence is provided with governor motion assembly.
Described governor motion assembly consists of dish spring, dish spring fixed mount, hydraulic cylinder fixed mount, liquid presses piston pole, adjusting screw, locking nut and hydraulic cylinder, one end of dish spring contacts with regulating shaft bearing, the other end is arranged on dish spring fixed mount, the rear side of dish spring fixed mount is provided with hydraulic cylinder fixed mount, on hydraulic cylinder fixed mount, hydraulic cylinder is installed, liquid presses piston pole is installed in hydraulic cylinder, the front end of liquid presses piston pole withstands on dish spring fixed mount, liquid presses piston pole inner hollow is also provided with adjusting screw, and the rear end of adjusting screw is locked by locking nut.
On each described dish spring fixed mount, two, four or six dish springs are installed, upper and lower symmetrical installation the in center of the relative dish spring of dish spring fixed mount.
Described adjusting roll and the roll surface of stationary roll are wear-resisting alloy steel, and its thickness is 30-50mm.
Spacing level pressure cereal flaking machine of the present invention compared to the prior art, have reasonable in design, simple in structure, be easy to processing, the feature such as easy for installation, owing to adopting hydraulic pressure, elastic force and leading screw to regulate the roll spacing regulative mode of triplicity, make the distance between roll can remain consistent; In addition, by the feeding manner of feeder and feeding hopper combination, make machine charging even, carrying out cereal while rolling sheet, guaranteeing that cereal rolls the even density of sheet consistent, thereby it is even to have guaranteed that cereal rolls sheet thickness, effectively raise product quality and production efficiency, reduced production cost.
Accompanying drawing explanation
Accompanying drawing 1 is the structural representation of spacing level pressure cereal flaking machine.
Accompanying drawing 2 is the drive disk assembly schematic diagram of spacing level pressure cereal flaking machine.
Accompanying drawing 3 is the conveyer belt tensioning state schematic diagram of spacing level pressure cereal flaking machine.
In figure: 1, frame, 2, casing, 3, motor, 4, fixed rotating shaft, 5, regulate rotating shaft, 6, transmission bull wheel, 7, feed box, 8, feeder, 9, feeding hopper, 10, regulating shaft bearing, 11, dish spring, 12, dish spring fixed mount, 13, hydraulic cylinder fixed mount, 14, liquid presses piston pole, 15, adjusting screw, 16, locking nut, 17, hydraulic cylinder, 18, regulate roll, 19, stationary roll, 20, fixed bearing block, 21, main breast wheel, 22, passive breast wheel, 23, determine idle wheel, 24, moving idle wheel, 25, tension pulley support, 26, conveyer belt, 27, regulating wheel hydraulic cylinder, 28, slide rail.
The specific embodiment
Embodiment 1:
As shown in the figure, this cereal flaking machine comprises frame 1, casing 2, motor 3, regulates roll 18 and stationary roll 19, and regulating the roll surface of roll 18 and stationary roll 19 is wear-resisting alloy steel, and its thickness is 30mm, and every cun of 14-16 tooth has been drawn on surface; Described motor 3 is arranged on the side of frame 1, casing 2 is arranged on the top of frame 1, top in casing 2 is provided with feed box 7, bottom discharge mouth place in feed box 7 is provided with feeder 8, the oblique below of the discharging opening of feed box 7 is provided with feeding hopper 9, and the discharging opening of feeding hopper 9 bottoms is directly over adjusting roll 18 and stationary roll 19; Middle part in described frame 1 is provided with fixed rotating shaft 4 and regulates rotating shaft 5, and the middle part of fixed rotating shaft 4 is provided with stationary roll 19, regulates the middle part of rotating shaft 5 that adjusting roll 18 is installed, and regulates roll 18 and the parallel correspondence of stationary roll 19; Regulate the two ends of rotating shaft 5 to be arranged in frame 1 by regulating shaft bearing 10, regulating shaft bearing 10 can be slided along slide rail 28 front and back in frame 1; The two ends of fixed rotating shaft 4 are fixedly mounted in frame 1 by fixed bearing block 20.
Described fixed rotating shaft 4 one end are provided with transmission bull wheel 6, and transmission bull wheel 6 is connected with motor 3 by driving-belt, and the other end of fixed rotating shaft 4 is provided with main breast wheel 21; Regulate one end of rotating shaft 5 that passive breast wheel 22 is installed, passive breast wheel 22 and the homonymy of main breast wheel 21 in frame 1, a side of passive breast wheel 22 is provided with determines idle wheel 23 and moving idle wheel 24; Passive breast wheel 22, main breast wheel 21, determine idle wheel 23 and moving idle wheel 24 links together by conveyer belt 26; Determine idle wheel 23 and moving idle wheel 24 and be arranged on respectively middle part and the top of tension pulley support 25, tension pulley support 25 lower ends are connected with regulating wheel hydraulic cylinder 27.
The rear side of two described regulating shaft bearings 10 respectively correspondence is provided with governor motion assembly; Governor motion assembly consists of dish spring 11, dish spring fixed mount 12, hydraulic cylinder fixed mount 13, liquid presses piston pole 14, adjusting screw 15, locking nut 16 and hydraulic cylinder 17, one end of dish spring 11 contacts with regulating shaft bearing 10, the other end is arranged on dish spring fixed mount 12, on each dish spring fixed mount 12,2 dish springs 11 are installed, upper and lower symmetrical installation the in the relative dish spring fixed mount 12 of dish spring 11 center; The rear side of dish spring fixed mount 12 is provided with hydraulic cylinder fixed mount 13, hydraulic cylinder 17 is installed on hydraulic cylinder fixed mount 13, liquid presses piston pole 14 is installed in hydraulic cylinder 17, the front end of liquid presses piston pole 14 withstands on dish spring fixed mount 12, liquid presses piston pole 14 inner hollow are also provided with adjusting screw 15, and the rear end of adjusting screw 15 is locked by locking nut 16.
Embodiment 2:
As shown in the figure, this cereal flaking machine comprises frame 1, casing 2, motor 3, regulates roll 18 and stationary roll 19, and regulating the roll surface of roll 18 and stationary roll 19 is wear-resisting alloy steel, and its thickness is 40mm, and every cun of 14-16 tooth has been drawn on surface; Described motor 3 is arranged on the side of frame 1, casing 2 is arranged on the top of frame 1, top in casing 2 is provided with feed box 7, bottom discharge mouth place in feed box 7 is provided with feeder 8, the oblique below of the discharging opening of feed box 7 is provided with feeding hopper 9, and the discharging opening of feeding hopper 9 bottoms is directly over adjusting roll 18 and stationary roll 19; Middle part in described frame 1 is provided with fixed rotating shaft 4 and regulates rotating shaft 5, and the middle part of fixed rotating shaft 4 is provided with stationary roll 19, regulates the middle part of rotating shaft 5 that adjusting roll 18 is installed, and regulates roll 18 and the parallel correspondence of stationary roll 19; Regulate the two ends of rotating shaft 5 to be arranged in frame 1 by regulating shaft bearing 10, regulating shaft bearing 10 can be slided along slide rail 28 front and back in frame 1; The two ends of fixed rotating shaft 4 are fixedly mounted in frame 1 by fixed bearing block 20.
Described fixed rotating shaft 4 one end are provided with transmission bull wheel 6, and transmission bull wheel 6 is connected with motor 3 by driving-belt, and the other end of fixed rotating shaft 4 is provided with main breast wheel 21; Regulate one end of rotating shaft 5 that passive breast wheel 22 is installed, passive breast wheel 22 and the homonymy of main breast wheel 21 in frame 1, a side of passive breast wheel 22 is provided with determines idle wheel 23 and moving idle wheel 24; Passive breast wheel 22, main breast wheel 21, determine idle wheel 23 and moving idle wheel 24 links together by conveyer belt 26; Determine idle wheel 23 and moving idle wheel 24 and be arranged on respectively middle part and the top of tension pulley support 25, tension pulley support 25 lower ends are connected with regulating wheel hydraulic cylinder 27.
The rear side of two described regulating shaft bearings 10 respectively correspondence is provided with governor motion assembly; Governor motion assembly consists of dish spring 11, dish spring fixed mount 12, hydraulic cylinder fixed mount 13, liquid presses piston pole 14, adjusting screw 15, locking nut 16 and hydraulic cylinder 17, one end of dish spring 11 contacts with regulating shaft bearing 10, the other end is arranged on dish spring fixed mount 12, on each dish spring fixed mount 12,4 dish springs 11 are installed, upper and lower symmetrical installation the in 11 1 groups of relative dish spring fixed mount 12 centers of every 2 dish springs; The rear side of dish spring fixed mount 12 is provided with hydraulic cylinder fixed mount 13, hydraulic cylinder 17 is installed on hydraulic cylinder fixed mount 13, liquid presses piston pole 14 is installed in hydraulic cylinder 17, the front end of liquid presses piston pole 14 withstands on dish spring fixed mount 12, liquid presses piston pole 14 inner hollow are also provided with adjusting screw 15, and the rear end of adjusting screw 15 is locked by locking nut 16.
Embodiment 3:
As shown in the figure, this cereal flaking machine comprises frame 1, casing 2, motor 3, regulates roll 18 and stationary roll 19, and regulating the roll surface of roll 18 and stationary roll 19 is wear-resisting alloy steel, and its thickness is 50mm, and every cun of 14-16 tooth has been drawn on surface; Described motor 3 is arranged on the side of frame 1, casing 2 is arranged on the top of frame 1, top in casing 2 is provided with feed box 7, bottom discharge mouth place in feed box 7 is provided with feeder 8, the oblique below of the discharging opening of feed box 7 is provided with feeding hopper 9, and the discharging opening of feeding hopper 9 bottoms is directly over adjusting roll 18 and stationary roll 19; Middle part in described frame 1 is provided with fixed rotating shaft 4 and regulates rotating shaft 5, and the middle part of fixed rotating shaft 4 is provided with stationary roll 19, regulates the middle part of rotating shaft 5 that adjusting roll 18 is installed, and regulates roll 18 and the parallel correspondence of stationary roll 19; Regulate the two ends of rotating shaft 5 to be arranged in frame 1 by regulating shaft bearing 10, regulating shaft bearing 10 can be slided along slide rail 28 front and back in frame 1; The two ends of fixed rotating shaft 4 are fixedly mounted in frame 1 by fixed bearing block 20.
Described fixed rotating shaft 4 one end are provided with transmission bull wheel 6, and transmission bull wheel 6 is connected with motor 3 by driving-belt, and the other end of fixed rotating shaft 4 is provided with main breast wheel 21; Regulate one end of rotating shaft 5 that passive breast wheel 22 is installed, passive breast wheel 22 and the homonymy of main breast wheel 21 in frame 1, a side of passive breast wheel 22 is provided with determines idle wheel 23 and moving idle wheel 24; Passive breast wheel 22, main breast wheel 21, determine idle wheel 23 and moving idle wheel 24 links together by conveyer belt 26; Determine idle wheel 23 and moving idle wheel 24 and be arranged on respectively middle part and the top of tension pulley support 25, tension pulley support 25 lower ends are connected with regulating wheel hydraulic cylinder 27.
The rear side of two described regulating shaft bearings 10 respectively correspondence is provided with governor motion assembly; Governor motion assembly consists of dish spring 11, dish spring fixed mount 12, hydraulic cylinder fixed mount 13, liquid presses piston pole 14, adjusting screw 15, locking nut 16 and hydraulic cylinder 17, one end of dish spring 11 contacts with regulating shaft bearing 10, the other end is arranged on dish spring fixed mount 12, on each dish spring fixed mount 12,6 dish springs 11 are installed, upper and lower symmetrical installation the in 11 1 groups of relative dish spring fixed mount 12 centers of every three dish springs; The rear side of dish spring fixed mount 12 is provided with hydraulic cylinder fixed mount 13, hydraulic cylinder 17 is installed on hydraulic cylinder fixed mount 13, liquid presses piston pole 14 is installed in hydraulic cylinder 17, the front end of liquid presses piston pole 14 withstands on dish spring fixed mount 12, liquid presses piston pole 14 inner hollow are also provided with adjusting screw 15, and the rear end of adjusting screw 15 is locked by locking nut 16.
Operation principle: first regulate the length of adjusting screw 15 by rotational lock nut 16, thereby adjust the gap regulating between roll 18 and stationary roll 19, rolled the thickness that material rolls sheet to control.The effect that withstands on the dish spring 11 in regulating shaft bearing 10 is to keep regulating the constant pressure between roll 18 and stationary roll 19; Hydraulic cylinder 17 cylinder bodies travel forward; promoting dish spring fixed mount 12 travels forward; dish spring 11 is compressed; produce repulsion; when running into larger-size rigid object between adjusting roll 18 and stationary roll 19; compact disc spring 11 is realized the yielding that regulates roll 18, plays regulating the protective effect of roll 18 and stationary roll 19.During feeding, cereal material is added to feed box 7, material enters feeding hopper 9 from discharging opening under the effect of feeder 8, then from feeding hopper 9, falls to regulate between roll 18 and stationary roll 19 and rolls sheet, and the cereal after processing rolls sheet from frame 1 bottom discharge.Through the material of twice adjustment can guarantee charging evenly, thereby it is even to guarantee that cereal rolls sheet thickness, guarantees product quality.
Claims (7)
1. spacing level pressure cereal flaking machine, comprise frame, casing, motor, adjusting roll and stationary roll, it is characterized in that, described motor is arranged on the side of frame, casing is arranged on the top of frame, and the top in casing is provided with feed box, and the bottom discharge mouth place in feed box is provided with feeder, the oblique below of the discharging opening of feed box is provided with feeding hopper, and the discharging opening of feeding hopper bottom is directly over adjusting roll and stationary roll;
Middle part in described frame is provided with fixed rotating shaft and regulates rotating shaft, and the middle part of fixed rotating shaft is provided with stationary roll, regulates the middle part of rotating shaft that adjusting roll is installed, and regulates roll correspondence parallel with stationary roll; Regulate the two ends of rotating shaft to be arranged in frame by regulating shaft bearing, regulating shaft bearing can be slided before and after the slide rail in frame; The two ends of fixed rotating shaft are fixedly mounted in frame by fixed bearing block.
2. spacing level pressure cereal flaking machine according to claim 1, is characterized in that, described fixed rotating shaft one end is provided with transmission bull wheel, and transmission bull wheel is connected with motor by driving-belt, and the other end of fixed rotating shaft is provided with main breast wheel; Regulate one end of rotating shaft that passive breast wheel is installed, passive breast wheel and main breast wheel are at the homonymy of frame, and a side of passive breast wheel is provided with determines idle wheel and moving idle wheel; Passive breast wheel, main breast wheel, determine idle wheel and moving idle wheel links together by conveyer belt.
3. spacing level pressure cereal flaking machine according to claim 2, is characterized in that, described determines middle part and the top that idle wheel and moving idle wheel are arranged on respectively tension pulley support, and tension pulley support lower end is connected with regulating wheel hydraulic cylinder.
4. spacing level pressure cereal flaking machine according to claim 1, is characterized in that, the rear side of two described regulating shaft bearings respectively correspondence is provided with governor motion assembly.
5. spacing level pressure cereal flaking machine according to claim 4, it is characterized in that, described governor motion assembly is by dish spring, dish spring fixed mount, hydraulic cylinder fixed mount, liquid presses piston pole, adjusting screw, locking nut and hydraulic cylinder form, one end of dish spring contacts with regulating shaft bearing, the other end is arranged on dish spring fixed mount, the rear side of dish spring fixed mount is provided with hydraulic cylinder fixed mount, on hydraulic cylinder fixed mount, hydraulic cylinder is installed, liquid presses piston pole is installed in hydraulic cylinder, the front end of liquid presses piston pole withstands on dish spring fixed mount, liquid presses piston pole inner hollow is also provided with adjusting screw, the rear end of adjusting screw is locked by locking nut.
6. spacing level pressure cereal flaking machine according to claim 5, is characterized in that, on each described dish spring fixed mount, two, four or six dish springs is installed, upper and lower symmetrical installation the in center of the relative dish spring of dish spring fixed mount.
7. spacing level pressure cereal flaking machine according to claim 1, is characterized in that, described adjusting roll and the roll surface of stationary roll are wear-resisting alloy steel, and its thickness is 30-50mm.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410179001.7A CN103919254B (en) | 2014-04-30 | 2014-04-30 | Spacing level pressure corn flaking machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410179001.7A CN103919254B (en) | 2014-04-30 | 2014-04-30 | Spacing level pressure corn flaking machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN103919254A true CN103919254A (en) | 2014-07-16 |
| CN103919254B CN103919254B (en) | 2016-09-28 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410179001.7A Active CN103919254B (en) | 2014-04-30 | 2014-04-30 | Spacing level pressure corn flaking machine |
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| CN (1) | CN103919254B (en) |
Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3881663A (en) * | 1974-02-14 | 1975-05-06 | Andrew M Brown | Roll mill for flaking grain and the like |
| CN2559220Y (en) * | 2002-08-13 | 2003-07-09 | 梁渭 | Corn flatting machine |
| CN2657769Y (en) * | 2003-11-20 | 2004-11-24 | 江苏正昌粮机股份有限公司 | Mechanism for regulating rolling distance of roller crusher |
| CN2838936Y (en) * | 2005-11-03 | 2006-11-22 | 江苏牧羊集团有限公司 | Tablet compressing machine |
| CN201346478Y (en) * | 2008-12-12 | 2009-11-18 | 上海建设路桥机械设备有限公司 | Adjustor for adjusting gap between fixed roller and movable roller of wheel tooth type breaker |
| CN201353509Y (en) * | 2009-01-06 | 2009-12-02 | 陈红旗 | Micro-control hydraulic fine crusher |
| CN202456332U (en) * | 2011-11-25 | 2012-10-03 | 冯水珑 | Drying press for cassava dreg |
| CN203136989U (en) * | 2013-02-04 | 2013-08-21 | 山东泗水冠峰粮食机械有限公司 | Flaking machine for processing cereal steam flakes |
| CN203828033U (en) * | 2014-04-30 | 2014-09-17 | 山东泗水冠峰粮食机械有限公司 | Constant spacing and constant pressure cereal sheet mill |
-
2014
- 2014-04-30 CN CN201410179001.7A patent/CN103919254B/en active Active
Patent Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3881663A (en) * | 1974-02-14 | 1975-05-06 | Andrew M Brown | Roll mill for flaking grain and the like |
| CN2559220Y (en) * | 2002-08-13 | 2003-07-09 | 梁渭 | Corn flatting machine |
| CN2657769Y (en) * | 2003-11-20 | 2004-11-24 | 江苏正昌粮机股份有限公司 | Mechanism for regulating rolling distance of roller crusher |
| CN2838936Y (en) * | 2005-11-03 | 2006-11-22 | 江苏牧羊集团有限公司 | Tablet compressing machine |
| CN201346478Y (en) * | 2008-12-12 | 2009-11-18 | 上海建设路桥机械设备有限公司 | Adjustor for adjusting gap between fixed roller and movable roller of wheel tooth type breaker |
| CN201353509Y (en) * | 2009-01-06 | 2009-12-02 | 陈红旗 | Micro-control hydraulic fine crusher |
| CN202456332U (en) * | 2011-11-25 | 2012-10-03 | 冯水珑 | Drying press for cassava dreg |
| CN203136989U (en) * | 2013-02-04 | 2013-08-21 | 山东泗水冠峰粮食机械有限公司 | Flaking machine for processing cereal steam flakes |
| CN203828033U (en) * | 2014-04-30 | 2014-09-17 | 山东泗水冠峰粮食机械有限公司 | Constant spacing and constant pressure cereal sheet mill |
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| Publication number | Publication date |
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| CN103919254B (en) | 2016-09-28 |
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