CN2559220Y

CN2559220Y - Corn flatting machine

Info

Publication number: CN2559220Y
Application number: CN 02272453
Authority: CN
Inventors: 梁渭
Original assignee: Individual
Current assignee: Individual
Priority date: 2002-08-13
Filing date: 2002-08-13
Publication date: 2003-07-09
Anticipated expiration: 2012-08-13

Abstract

The utility model relates to a corn flattening mill, which comprises a feed hopper (4), a discharge hole (5), a motor (6), a reduction box (7), three press rolls (1a, 1b, and 1c), two roller wheels (14a, 15b), and a coupling (16), a feed roller (17) is arranged at the lower part inside the feed hopper (4), the outlet opening of the feed hopper (4) is arranged on the press rolls (1a, 1c), corns are flattened by the press rolls (1a, 1c) for the first time, then flattened by the press rolls (1b, 1c) for the second time, corn products are discharged from the discharge hole (5) through a discharge chute (18) inclined under the press rolls (1a, 1b, and 1c); the roller wheels (14a, 15b) are utilized for cleaning the corn adhered on the rotating press rolls (1a, 1b, and 1c). The utility model utilizes the motor (6) as the power source, and two times flattening by three press rolls are realized by belt drive and chain drive, the generation of powder is avoided, green corns without alkali pollution and powder is provided for cows, and the quality and production rate of the milk are improved.

Description

A kind of corn flatting mill

Technical field

The utility model relates to a kind of equipment of processing the corn milk cow forage, especially a kind of corn flatting mill.

Background technology

At present, the corn breeding milk cow is adopted in most cattle farms, and the mode of nursing has powder to feed and grain is fed two kinds, and so-called powder is fed, and with hammer crusher corn flour is broken into powdery exactly, uses the mealy corn feeding cow; So-called grain is fed, and uses the soda ash soaking corn exactly, treat that its epidermis is softening after, the whole kernel corn feeding cow.After mealy corn entered the ox stomach when powder was fed, cause the gastroxia of ox, cause the hydrochloric acid in gastric juice poisoning, milk cow need eat in the calcium bicarbonate and hydrochloric acid in gastric juice everyday, and grain is fed because adopt the alkali soaking technology to soften the corn epidermis, makes corn lose a large amount of vitamins, causes alkali pollution, reduce the natural nutrient in the corn, thereby reduced the quality of milk.

Summary of the invention

The purpose of this utility model provides a kind of equipment that flattens corn, use this equipment to extrude the cornflakes feeding cow of coming, both can avoid milk cow hydrochloric acid in gastric juice to poison, exempt alkali pollution again, reduce the loss of vitamin in the corn, also milk cow is with the green corn feed, thereby improves the quality and the output of milk.

The purpose of this utility model is achieved in that

A kind of corn flatting mill comprises feed hopper, discharging opening, frame, three pressure roller 1a, 1b, 1c, two roller sweeping wheel 15a, 15b; There is a gate described feed hopper upper end, a feeding roller is arranged at the bottom in the feed hopper, the outlet of feed hopper be positioned between pressure roller 1a, 1c above, the axle of described three pressure roller 1a, 1b, 1c is respectively by being with the columella bearing on frame, the axle right-hand member of three pressure rollers has sprocket wheel 10a, a 10b, 10c respectively, and the left end of the axle of one of them pressure roller 1a is equipped with belt pulley 20 and sprocket wheel 21; The axle of described two roller sweeping wheel 15a, 15b is respectively by being with the columella bearing on frame 3, the right-hand member of the axle of two roller sweeping wheel 15a, 15b has sprocket wheel 12a, 12b respectively, the left end of the axle of one of them roller sweeping wheel 15b have on 22, two roller sweeping wheels of sprocket wheel 15a, the 15b axle right-hand member sprocket wheel 12a, sprocket wheel 12b, chain 13 form the chain transmissions; The sprocket wheel 21 of described pressure roller 1a axle left end is formed the chain transmission with the sprocket wheel 22 of roller sweeping wheel 15b axle left end and chain 23; There is an idle pulley 24 on frame the right, it is moving that three sprocket wheel 10a, 10b of pressure roller shaft right-hand member, 10c, idle pulley 24 and chain 11 are formed the biography chain, chain 11 circumscribed pressure roller 1a, sprocket wheel 10a, the 10b of 1b axle right-hand member, idle pulley 24, the sprocket wheel 10c of inscribe pressure roller 1c axle right-hand member, thereby can realize that pressure roller 1a, 1b move in the direction of the clock, pressure roller 1c rotates counter clockwise; The output of motor 6 connects by the input of shaft coupling 16 with reduction box 7, and the output of reduction box 7 is a belt pulley 8, and the belt pulley 20a of the belt pulley 8 of reduction box, pressure roller 1a left end and belt 9 are formed belt transmission; Discharging chute 18 places below the pressure roller obliquely, and the lower end connects discharging opening 5.

Described pressure roller 1a, 1b respectively are equipped with an adjusting device, in order to distance between distance between adjusting pressure roller 1a, 1c and adjusting pressure roller 1b, 1c, pressure roller 1b, 1c clearance distance are adjustable as 0.5 millimeter-2.5 millimeters, thereby the thickness of corn is flattened in control, and described adjusting device comprises pull bar 19, compression spring 14.

The utility model transmission direction:

1. motor 6 drives reduction box 7 rotations, and belt pulley 20 and sprocket wheel 21 by belt driving band dynamic pressure roller 1a axle left end after reduction box 7 slows down rotate, by the chain transmission, and roller sweeping wheel 15b rotation, by the chain gear transmission of roller sweeping wheel 15b axle right-hand member, roller sweeping wheel 15a rotates;

2. motor 6 drives reduction box 7 rotations, and the belt pulley 20 by belt driving band dynamic pressure roller 1a axle left end after reduction box 7 slows down rotates, the sprocket wheel 10a rotation of pressure roller 1a axle right-hand member, and by the chain transmission, pinch roller 1b, 1c, idle pulley 24 rotate.

The utility model materials flow direction:

Corn enters between pressure roller 1a, 1c through feed hopper, and after flattening for the first time, corn falls between pressure roller 1c, 1b, and after flattening for the second time, corn falls into discharging chute, through discharging opening packing finished product.

The utility model is owing to adopt three roll structures to suppress corn, after corn is flattened through secondary, avoided the generation of powder, the green corn of no alkali pollution, no powder is provided for milk cow, safeguarded the corn natural nutrient, reduce the loss of vitamin in the corn, improved the quality and the output of milk.

Adopt the utility model to flatten corn, need not to use soda ash, also need not to feed " stomach medicine ", saved spending, reduced the milk cost indirectly to milk cow.

Using the unit power consumption of hammer crusher is 10-12 degree/ton powder, is 6 degree/tons and use power consumption of the present utility model, economizes on electricity more than 60%, not only energy-conservation but also reduced the cost of milk.

Because the speed of motor is very fast, the utility model adopts worm gear reducer that speed is reduced, and guarantees low speed production, and noise is low, and dust is few, compliance with environmental protection requirements.

Description of drawings

Below in conjunction with description of drawings the utility model.

Fig. 1 is a schematic diagram of the present utility model;

Fig. 2 is a front view of the present utility model;

Fig. 3 is the A-A cutaway view of the utility model structure;

Fig. 4 is the B-B cutaway view of the utility model structure.

Among the figure, 1a, 1b, 1c. pressure roller, 2. frame, 3. machine plate, 4. feed hopper, 41. gate, 5. discharging opening, 6. motor, 7. reduction box, 8. belt pulley, 9. belt, 10a, 10b, 10c. sprocket wheel, 11. chains, 12a, 12b. sprocket wheel, 13. chain, 14. compression springs, 15a, 15b. roller sweeping wheel, 16. shaft couplings, 17. feeding roller, 18. discharging chutes, 19. pull bars, 20. belt pulleys, 21. sprocket wheel, 22. sprocket wheels, 23. chains, 24. idle pulleys.

The specific embodiment

As shown in Figure 1, a kind of corn flatting mill comprises feed hopper 4, discharging opening 5, motor 6, reduction box 7, three pressure roller 1a, 1b, 1c, two roller sweeping wheel 15a, 15b, shaft coupling 16, feeding roller 17.Described motor 6 is power sources, and its output connects by shaft coupling 16 and reduction box 7; One gate 41 is arranged at described feed hopper 4 tops, gate 41 enters in order to the control corn, a feeding roller 17 is arranged at the bottom in the feed hopper 4, feeding roller 17 is in order to regulate materials flow, prevent to stop up, the outlet of feed hopper 4 is positioned on pressure roller 1a, the 1c, corn is after pressure roller 1a, 1c flatten for the first time, flatten for the second time by pressure roller 1b, 1c again, discharging chute 18 places pressure roller 1a, 1b, 1c below obliquely, the bottom connection discharging opening 5 of discharging chute 18, and the shaft material of described roller sweeping wheel 15a, 15b adopts steel, roll material adopts wood, and batt material adopts nylon bristle rope; Described roller sweeping wheel 15a cleans the corn that adheres on pressure roller 1a, the 1b that rotates in rotation, described roller sweeping wheel 15b cleans the corn that adheres on the pressure roller 1c that rotates in rotation.

As Fig. 2, Fig. 3, shown in Figure 4, a kind of corn flatting mill, the axle that comprises three pressure roller 1a, 1b, 1c, frame 2, machine plate 3, described three pressure rollers is respectively by being with the columella bearing on frame 2, the axle right-hand member of three pressure roller 1a, 1b, 1c respectively has sprocket wheel 10a, a 10b, 10c, and the left end of the axle of one of them pressure roller 1a is equipped with belt pulley 20 and sprocket wheel 21; The axle of described roller sweeping wheel 15a, 15b is respectively by being with the columella bearing on frame 2, the right-hand member of the axle of two roller sweeping wheel 15a, 15b respectively has a sprocket wheel 12a, 12b, the left end of the axle of one of them roller sweeping wheel 15b has sprocket wheel 22, on two roller sweeping wheel 15a, the 15b axle right-hand member sprocket wheel 12a, 12b, chain 13 form the chain transmissions, the sprocket wheel 21 of described pressure roller 1a axle left end is formed the chain transmissions with the sprocket wheel 22 of roller sweeping wheel 15b axle left end and chain 23; There is an idle pulley 24 on frame 2 the right, three sprocket wheel 10a, 10b of pressure roller shaft right-hand member, 10c, idle pulley 24 and chain 11 are formed the chain transmission, because sprocket wheel 10a, 10b and the idle pulley 24 of chain 11 circumscribed pressure roller 1a, 1b axle right-hand member, the sprocket wheel 10c of inscribe pressure roller 4c axle right-hand member, thereby pressure roller 1a, 1b can move in the direction of the clock, and pressure roller 1c rotates counter clockwise simultaneously; The output of motor 6 connects by the input of shaft coupling 16 with reduction box 7, the output of reduction box 7 has a belt pulley 8, the belt pulley 20 of the belt pulley 8 of described reduction box 7, pressure roller 1a left end and belt 9 are formed belt transmission, discharging chute 18 places below the pressure roller obliquely, and the lower end connects discharging opening 5.

The utility model transmission direction:

1. motor 6 drives reduction box 7 rotations, and by the belt pulley 20 and the sprocket wheel 21 of belt driving band dynamic pressure roller 1a axle left end, by the chain transmission, roller sweeping wheel 15b rotated after reduction box 7 slowed down, by the chain gear transmission of roller sweeping wheel 15b axle right-hand member, and roller sweeping wheel 15a rotation;

2. motor 6 drives reduction box 7 rotations, and reduction box 7 slows down, and the belt pulley 20 of belt driving band dynamic pressure roller 1a axle left end is passed through in the back, the sprocket wheel 10a of pressure roller 1a axle right-hand member rotates, by the chain transmission, and pressure roller 1b, 1c, idle pulley 24 rotations.

The utility model materials flow direction:

Corn enters between pressure roller 1a, 1c through feed hopper 4, and after flattening for the first time, corn falls between pressure roller 1c, 1b, and after flattening for the second time, corn falls into discharging chute 18, through discharging opening 5 packing finished products.

Described three pressure roller 1a, 1b in the utility model, 1c diameter, length, rotating speed are identical, are respectively diameter=200 millimeter, length L=300 millimeter, rotation speed n=95-100r/min, and roll surface has screw thread, and the degree of depth is the 0.8-1.0 millimeter; The rotating speed of feeding roller 17 is n=25r/min, has opened 12 grooves on the circumference, and total measurement (volume) is that V=0.00132M3/ changes, and roller is long to be the L=260 millimeter, and diameter is the d=80 millimeter; Roller sweeping wheel 15a, 15b adopt nylon hair roller, and the hair roller diameter is the d=100 millimeter, and rotating speed is n=180r/min.

During use, for making the easier flattening of corn and not having powder, Steam by water bath boiled corn under normal pressure earlier, corn was steamed 6-10 minute, surface temperature reaches 80-85 ℃, comprises that the original moisture content of raw material reaches about 20%, promptly can reach the effect of softening corn epidermis, to put into corn flatting mill described in the utility model through the softening corn of epidermis and produce, with time saving and energy saving and improved the quality that extrudes the cornflakes that come.

Claims

1. corn flatting mill, it is characterized in that: it comprises feed hopper (4), discharging opening (5), frame (2), three pressure rollers (1a, 1b, 1c), two roller sweeping wheels (15a, 15b); The outlet of described feed hopper (4) be positioned between pressure roller (1a, 1c) above, the axle of described pressure roller (1a, 1b, 1c) is respectively by being with the columella bearing on frame (2), the axle right-hand member of three pressure rollers (1a, 1b, 1c) has a sprocket wheel (10a, 10b, 10c) respectively, and the left end of the axle of one of them pressure roller (1a) is equipped with belt pulley (20) and sprocket wheel (21); The axle of described two roller sweeping wheels (15a, 15b) is respectively by being with the columella bearing on frame (2), the right-hand member of the axle of two roller sweeping wheels (15a, 15b) has sprocket wheel (12a, 12b) respectively, the left end of the axle of wherein said roller sweeping wheel (15b) has sprocket wheel (22), on two roller sweeping wheels (15a, 15b) axles right-hand member sprocket wheel (12a), sprocket wheel (12b) and chain (13) form the chain transmission; The sprocket wheel (21) of described pressure roller (1a) axle left end is formed the chain transmission with the sprocket wheel (22) and the chain (23) of roller sweeping wheel (15b) axle left end; Frame (2) the right is equipped with an idle pulley (24), three sprocket wheels (10a, 10b, 10c) of pressure roller shaft right-hand member, idle pulley (24) and chain (11) are formed the chain transmission, sprocket wheel (10a, 10b), the idle pulley (24) of the circumscribed pressure roller of chain (11) (1a, 1b) axle right-hand member, the sprocket wheel (10c) of inscribe pressure roller (1c) axle right-hand member; The output of motor (6) connects by the input of shaft coupling (16) with reduction box (7), the output of reduction box (7) is a belt pulley (8), and the belt pulley (20) of the belt pulley of reduction box (8), pressure roller (1a) left end and belt (9) are formed belt transmission; Discharging chute (18) places below the pressure roller (1a, 1b, 1c) obliquely, and the lower end connects discharging opening (5).

2. a kind of corn flatting mill according to claim 1 is characterized in that: described pressure roller (1a, 1b) respectively is equipped with an adjusting device, and described adjusting device comprises pull bar (19), compression spring (14).

3. a kind of corn flatting mill according to claim 1 is characterized in that: the shaft material of described roller sweeping wheel (15a, 15b) adopts steel, and roll material adopts wood, is implantation nylon bristle rope on the roller.

4. a kind of corn flatting mill according to claim 1 is characterized in that: there is a gate (41) described feed hopper (4) upper end, and a feeding roller (17) is arranged at the interior bottom of feed hopper (4).