CN103908000A - Cleaning machine capable of automatically removing walnut kernels and cortices and cleaning method thereof - Google Patents
Cleaning machine capable of automatically removing walnut kernels and cortices and cleaning method thereof Download PDFInfo
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- CN103908000A CN103908000A CN201410074580.9A CN201410074580A CN103908000A CN 103908000 A CN103908000 A CN 103908000A CN 201410074580 A CN201410074580 A CN 201410074580A CN 103908000 A CN103908000 A CN 103908000A
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Abstract
The invention relates to a cleaning machine capable of automatically removing walnut kernels and cortices and a cleaning method thereof. The automatic cleaning machine comprises a drum, wherein a spray system is arranged in the drum, and is connected with an external water circulating and heating system; a soaking groove is formed in the outer side of the feeding hole of the drum; a conveying belt is arranged on the discharging hole of the drum. The cleaning machine has the advantages of high production efficiency, good cortex removing effect, and the like.
Description
Technical field
The present invention relates to a kind of mechanical device for clean nut, be specifically related to a kind of stoning peach kernel skin cleaning machine and cleaning method thereof automatically.
Background technology
Walnut is a kind of nut of extensive plantation, needs to slough pericarp after harvesting, so that the storage in intermediate links and edible.Traditional walnut-meat hulling mode is that stack retting removes seed-skin method or ethene removes seed-skin method, consuming time longer in decortication process, the technological parameters such as inventory, time, temperature are controlled by people's experience entirely, easily cause the quality of product unstable, cannot adapt to the requirement of food processing industry to efficiency and quality.The walnut-meat hulling device of mechanization at present mainly relies on the hard cleaning tools such as wire brush that peel crushing is peeled off, comparatively serious to the wearing and tearing of walnut kernel, and easily at walnut kernel remained on surface pericarp chip, affects outward appearance and the quality of walnut kernel.
Summary of the invention
The technical problem to be solved in the present invention is: overcome the deficiency in prior art, a kind of stoning peach kernel skin cleaning machine and cleaning method thereof are automatically provided, solve prior art walnut-meat hulling method damage walnut kernel and the many problems of residual pericarp.
The technical solution adopted for the present invention to solve the technical problems is: a kind of stoning peach kernel skin cleaning machine automatically, comprise frame, one side of frame is provided with soaking compartment, cylinder, cleaning drain bar, rinsing drain bar is installed in described frame, cleans reservoir, rinsing reservoir and caterpillar conveyer belt; In described soaking compartment, primary heater is installed, the outer wall of described soaking compartment is laid with heat-insulation layer; Described cylinder is the straight tubbiness of perforation, and its two ends are respectively charging aperture and discharging opening, is fixed with the flight distributing in the shape of a spiral on the inwall of cylinder, has the chip-removal hole running through on cylinder; Described cylinder comprises cleaning section and rinsing section, and described cleaning drain bar is installed on the below of cleaning section and is communicated with and cleans reservoir, and described rinsing drain bar is installed on the below of rinsing section and is communicated with rinsing reservoir; In described cylinder, be equipped with shower, described shower comprises the scavenge pipe that is positioned at cleaning section and the rinsing tube that is positioned at rinsing section, and described scavenge pipe stretches out and is connected to from the charging aperture of cylinder and cleans spray delivery side of pump; Described rinsing tube is stretched out and is connected to rinsing from the discharging opening of cylinder and sprays delivery side of pump; The input of described cleaning spray pump is communicated with the output that cleans reservoir, in described cleaning reservoir, secondary heater is installed, and the input of described rinsing spray pump is communicated with outside water inlet pipe, and the output of described rinsing reservoir is communicated with cleaning reservoir; The discharging opening below of described cylinder is provided with caterpillar conveyer belt, and the below of described caterpillar conveyer belt is provided with feeder.The top of described charging aperture can also be installed into hopper, by making walnut kernel pour into more easily in cylinder in feed hopper.
As preferably, for the ease of clean and rinsing after the collection of water, the top of described cylinder is provided with upper cover, described cleaning drain bar is to cleaning reservoir inclination, described rinsing drain bar tilts to rinsing reservoir.
As preferably, in order to reach better cleaning impact effect, described shower eccentric setting in cylinder, the angle of its spray direction and horizontal plane is 50-70 °.
As preferably, in order to discharge in time the chip cleaning, between described cleaning drain bar and cleaning reservoir, be provided with net formula driving-belt, the output of described net formula driving-belt stretches out cleaning reservoir, and the below of the output of described net formula driving-belt is provided with collection basket.
As preferably, for fear of heater and the adhesion of walnut kernel skin, the outside of described primary heater and secondary heater is all covered with punched-plate.
As preferably, in order to discharge in time the steam in cylinder, avoid the walnut kernel excess Temperature in the time of rinsing after peeling, the top of described cylinder discharging opening is provided with air exhauster.
As preferably, for the ease of draining water liquid, the bottom of described cleaning reservoir and rinsing reservoir is skewed, is equipped with screen pack and precipitation dividing plate in described cleaning reservoir and rinsing reservoir.
As preferably, even for discharging, the width of described caterpillar conveyer belt is greater than the diameter of described cylinder, and reciprocating laying device is installed in described discharging opening below.
A cleaning method for automatic stoning peach kernel skin cleaning machine, its step is as follows:
1) water of soaking compartment is heated to 50 DEG C-60 DEG C and insulation, walnut kernel is dropped into and wherein soaks 5-10 minute;
2) walnut kernel after soaking is dropped into cylinder from charging aperture, start flight in cylinder, cylinder and promote walnut kernel and advance in cylinder, to the walnut kernel peeling of rolling;
3) water cleaning in reservoir is heated to 50 DEG C-60 DEG C, being cleaned spray pump sucks in scavenge pipe, rush at the walnut kernel in cleaning section, the skin of walnut kernel is broken up to come off, mixing water is together through chip-removal hole, fall and clean on drain bar, and then enter in cleaning reservoir recycling after being filtered;
4) rinsing spray pump pumps into the cold water in outside water inlet pipe in rinsing tube, rushes at the walnut kernel in rinsing section, and the water after rinsing enters rinsing reservoir from rinsing drain bar, enters and clean in reservoir after being filtered;
5) walnut kernel after rinsing outputs on caterpillar conveyer belt through discharging opening.
As preferably, step 1) in time of soaking be 8 minutes.
The invention has the beneficial effects as follows: production efficiency is high.Adopt the processing mode of automatically cleaning, the cleaning peeling amount of every equipment can reach 1 ton/8 hours, adapts to produce in enormous quantities.Go kernel bark effect good, cleaning quality is consistent, employing adds heat soaking, the method of high pressure washing and cold rinse, in conjunction with the flight in cylinder, can in thoroughly removing walnut kernel epidermis, avoid the damage of effects on surface, improve the quality of peeling and the class of product, bring good economic benefit.
Brief description of the drawings
Below in conjunction with drawings and Examples, the present invention is further described.
Fig. 1 is the structural representation of the embodiment of the present invention;
Fig. 2 is the top view of Fig. 1;
Fig. 3 is the structural representation of Fig. 1 intermediate roll;
Fig. 4 is the cutaway view of Fig. 3;
In figure: 1 frame, 2 soaking compartments, 3 cylinders, 4 clean reservoir, 5 rinsing reservoirs, 6 discharging openings, 7 caterpillar conveyer belts, 8 rinsing spray pumps, 9 clean spray pump, 10 net formula driving-belts, 11 primary heaters, 12 secondary heaters, 13 showers.
Detailed description of the invention
In conjunction with the accompanying drawings, the present invention is further detailed explanation.These accompanying drawings are the schematic diagram of simplification, and basic structure of the present invention is only described in a schematic way, and therefore it only shows the formation relevant with the present invention.
Most preferred embodiment of the present invention as depicted in figs. 1 and 2, automatic stoning peach kernel skin cleaning machine of the present invention comprises frame 1, is provided with soaking compartment 2 in a side of frame 1, cylinder 3 is installed in frame 1, cleans reservoir 4, rinsing reservoir 5 and caterpillar conveyer belt 7.Wherein in soaking compartment 2, primary heater 11 is installed, the outer wall of soaking compartment 2 is laid with heat-insulation layer.
Cylinder 3 is the straight tubbiness of perforation, and its two ends are respectively charging aperture and discharging opening 6, is fixed with the flight distributing in the shape of a spiral on the inwall of cylinder 3, on the barrel of cylinder 3, is penetrated with chip-removal hole.Cylinder 3 comprises cleaning section and rinsing section, and cleaning drain bar is installed below cleaning section, cleans drain bar and is communicated to cleaning reservoir 4, and rinsing drain bar is installed below rinsing section, and rinsing drain bar is communicated to rinsing reservoir 5.The input that cleans spray pump 9 is communicated with the output that cleans reservoir 4, cleans in reservoir 4 secondary heater 12 is installed, and the input of rinsing spray pump 8 is communicated with outside water inlet pipe, and the output of rinsing reservoir 5 is communicated with cleaning reservoir 4.Clean between drain bar and cleaning reservoir 4 and be provided with net formula driving-belt 10, the output of net formula driving-belt 10 stretches out and cleans reservoir 4, can below the output of net formula driving-belt 10, be provided with collection basket, collects the pericarp of discharging.Discharging opening 6 belows of cylinder 3 are provided with caterpillar conveyer belt 7, and the below of caterpillar conveyer belt 7 is also provided with feeder.Above charging aperture, can also be installed into hopper, by making walnut kernel pour into more easily in cylinder in feed hopper.Even for discharging, the width of caterpillar conveyer belt 7 is greater than the diameter of cylinder 3, and discharging opening is installed reciprocating laying device 6 times.
As shown in Figure 3 and Figure 4, be equipped with shower 13 in cylinder 3, shower 13 is at the interior eccentric setting of cylinder 3, and the angle of its spray direction and horizontal plane is 50-70 °, is preferably 60 °.Shower 13 comprises the scavenge pipe that is positioned at cleaning section and the rinsing tube that is positioned at rinsing section, and scavenge pipe stretches out and be connected to the output of cleaning spray pump 9 from the charging aperture of cylinder 3; Rinsing tube stretches out and is connected to the output of rinsing spray pump 8 from the discharging opening of cylinder 3.
For the ease of the collection of water after cleaning and rinsing, can above cylinder 3, upper cover be installed, clean drain bar and tilt to cleaning reservoir 4, rinsing drain bar tilts to rinsing reservoir 5.In order to discharge in time the steam in cylinder, avoid the walnut kernel excess Temperature in the time of rinsing after peeling, the top of cylinder 3 discharging openings is provided with air exhauster.For fear of heater and the adhesion of walnut kernel skin, the outside of primary heater 11 and secondary heater 12 is all covered with punched-plate.
In order to discharge in time the steam in cylinder 3, avoid the walnut kernel excess Temperature in the time of rinsing after peeling, the top of cylinder 3 discharging openings is provided with air exhauster.For the ease of draining water liquid, the bottom of cleaning reservoir 4 and rinsing reservoir 5 is skewed, is equipped with screen pack and precipitation dividing plate in cleaning reservoir 4 and rinsing reservoir 5.
When use, automatic stoning peach kernel skin cleaning machine of the present invention adopts following steps to clean peeling to walnut kernel:
1) water of soaking compartment is heated to 50 DEG C-60 DEG C and insulation, walnut kernel is dropped into and wherein soaks 5-10 minute, be preferably 8 minutes;
2) walnut kernel after soaking is dropped into cylinder from charging aperture, start flight in cylinder, cylinder and promote walnut kernel and advance in cylinder, to the walnut kernel peeling of rolling;
3) water cleaning in reservoir is heated to 50 DEG C-60 DEG C, being cleaned spray pump sucks in scavenge pipe, rush at the walnut kernel in cleaning section, the skin of walnut kernel is broken up to come off, mixing water is together through chip-removal hole, fall and clean on drain bar, and then enter in cleaning reservoir recycling after being filtered;
4) rinsing spray pump pumps into the cold water in outside water inlet pipe in rinsing tube, rushes at the walnut kernel in rinsing section, and the water after rinsing enters rinsing reservoir from rinsing drain bar, enters and clean in reservoir after being filtered;
5) walnut kernel after rinsing outputs on caterpillar conveyer belt through discharging opening.
Taking above-mentioned foundation desirable embodiment of the present invention as enlightenment, by above-mentioned description, relevant staff can, not departing from the scope of this invention technological thought, carry out various change and amendment completely.The technical scope of this invention is not limited to the content on description, must determine its technical scope according to claim scope.
Claims (10)
1. an automatic stoning peach kernel skin cleaning machine, comprises frame and the soaking compartment that is installed on frame one side, it is characterized in that: cylinder, cleaning drain bar, rinsing drain bar are installed in described frame, clean reservoir, rinsing reservoir and caterpillar conveyer belt;
In described soaking compartment, primary heater is installed, the outer wall of described soaking compartment is laid with heat-insulation layer;
Described cylinder is the straight tubbiness of perforation, coordinates with the motor-driven in frame, its two ends are respectively charging aperture and discharging opening, is fixed with the flight distributing in the shape of a spiral on the inwall of cylinder, has the chip-removal hole running through on cylinder;
Described cylinder comprises cleaning section and rinsing section, and described cleaning drain bar is installed on the below of cleaning section and is communicated with and cleans reservoir, and described rinsing drain bar is installed on the below of rinsing section and is communicated with rinsing reservoir;
In described cylinder, be equipped with shower, described shower comprises the scavenge pipe that is positioned at cleaning section and the rinsing tube that is positioned at rinsing section, and described scavenge pipe stretches out and is connected to from the charging aperture of cylinder and cleans spray delivery side of pump; Described rinsing tube is stretched out and is connected to rinsing from the discharging opening of cylinder and sprays delivery side of pump;
The input of described cleaning spray pump is communicated with the output that cleans reservoir, in described cleaning reservoir, secondary heater is installed, and the input of described rinsing spray pump is communicated with outside water inlet pipe, and the output of described rinsing reservoir is communicated with cleaning reservoir;
The discharging opening below of described cylinder is provided with caterpillar conveyer belt, and the below of described caterpillar conveyer belt is provided with feeder.
2. automatic stoning peach kernel skin cleaning machine according to claim 1, is characterized in that: the top of described cylinder is provided with upper cover, and described cleaning drain bar tilts to cleaning reservoir, and described rinsing drain bar tilts to rinsing reservoir.
3. automatic stoning peach kernel skin cleaning machine according to claim 1, is characterized in that: described shower eccentric setting in cylinder, the angle of its spray direction and horizontal plane is 50-70 °.
4. automatic stoning peach kernel skin cleaning machine according to claim 1, it is characterized in that: between described cleaning drain bar and cleaning reservoir, be provided with net formula driving-belt, the output of described net formula driving-belt stretches out cleaning reservoir, and the below of the output of described net formula driving-belt is provided with collection basket.
5. automatic stoning peach kernel skin cleaning machine according to claim 1, is characterized in that: the outside of described primary heater and secondary heater is all covered with punched-plate.
6. automatic stoning peach kernel skin cleaning machine according to claim 1, is characterized in that: the top of described cylinder discharging opening is provided with air exhauster.
7. automatic stoning peach kernel skin cleaning machine according to claim 1, is characterized in that: in described cleaning reservoir and rinsing reservoir, be equipped with screen pack and precipitation dividing plate.
8. automatic stoning peach kernel skin cleaning machine according to claim 1, is characterized in that: the width of described caterpillar conveyer belt is greater than the diameter of described cylinder, and described discharging opening below is provided with reciprocating laying device.
9. a cleaning method that adopts the automatic stoning peach kernel skin cleaning machine described in claim 1-8 any one, its step is as follows:
1) water of soaking compartment is heated to 50 DEG C-60 DEG C and insulation, walnut kernel is dropped into and wherein soaks 5-10 minute;
2) walnut kernel after soaking is dropped into cylinder from charging aperture, start flight in cylinder, cylinder and promote walnut kernel and advance in cylinder, to the walnut kernel peeling of rolling;
3) water cleaning in reservoir is heated to 50 DEG C-60 DEG C, being cleaned spray pump sucks in scavenge pipe, rush at the walnut kernel in cleaning section, the skin of walnut kernel is broken up to come off, mixing water is together through chip-removal hole, fall and clean on drain bar, and then enter in cleaning reservoir recycling after being filtered;
4) rinsing spray pump pumps into the cold water in outside water inlet pipe in rinsing tube, rushes at the walnut kernel in rinsing section, and the water after rinsing enters rinsing reservoir from rinsing drain bar, enters and clean in reservoir after being filtered;
5) walnut kernel after rinsing outputs on caterpillar conveyer belt through discharging opening.
10. the cleaning method of automatic stoning peach kernel skin cleaning machine according to claim 9, is characterized in that: described step 1) in soak time be 8 minutes.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410074580.9A CN103908000A (en) | 2014-03-03 | 2014-03-03 | Cleaning machine capable of automatically removing walnut kernels and cortices and cleaning method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410074580.9A CN103908000A (en) | 2014-03-03 | 2014-03-03 | Cleaning machine capable of automatically removing walnut kernels and cortices and cleaning method thereof |
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| CN103908000A true CN103908000A (en) | 2014-07-09 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201410074580.9A Pending CN103908000A (en) | 2014-03-03 | 2014-03-03 | Cleaning machine capable of automatically removing walnut kernels and cortices and cleaning method thereof |
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Cited By (7)
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| CN104095277A (en) * | 2014-08-06 | 2014-10-15 | 中天昊宇科技股份有限公司 | Peeling device for continuous soaking materials |
| CN104872789A (en) * | 2015-05-12 | 2015-09-02 | 广州王老吉大健康产业有限公司 | Peeling method of walnut kernels |
| CN104921265A (en) * | 2015-06-16 | 2015-09-23 | 河北养元智汇饮品股份有限公司 | Walnut kernel peeling equipment |
| CN105598086A (en) * | 2015-12-29 | 2016-05-25 | 深圳市壹帆自动化有限公司 | Spirally-through spraying cleaning machine |
| CN110506946A (en) * | 2019-06-20 | 2019-11-29 | 云南省林业科学院 | A kind of nut kernel process equipment |
| CN110522043A (en) * | 2019-09-11 | 2019-12-03 | 福建省泉州喜多多食品有限公司 | A kind of walnut drink feedstock processing equipment and its material treatment process |
| CN110584151A (en) * | 2019-10-28 | 2019-12-20 | 云南摩尔农庄生物科技开发有限公司 | High-efficient continuous type pure physics walnut-meat peeling device |
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| CN203692458U (en) * | 2014-03-03 | 2014-07-09 | 张家港市声达超声科技有限公司 | Automatic walnut kernel and skin cleaning machine |
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| FR2945913A1 (en) * | 2009-06-02 | 2010-12-03 | Maurice Guillot | Device for peeling fruits with shells e.g. shelled fruit, or with envelopes, has endless screw provided with net assembled in rotation with respect to drum, causing displacement of fruits in lower part of space |
| CN101961130A (en) * | 2010-11-05 | 2011-02-02 | 合肥工业大学 | Method for peeling off walnut kernel pellicle by ultrasonic waves |
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Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104095277A (en) * | 2014-08-06 | 2014-10-15 | 中天昊宇科技股份有限公司 | Peeling device for continuous soaking materials |
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| CN104921265A (en) * | 2015-06-16 | 2015-09-23 | 河北养元智汇饮品股份有限公司 | Walnut kernel peeling equipment |
| CN105598086A (en) * | 2015-12-29 | 2016-05-25 | 深圳市壹帆自动化有限公司 | Spirally-through spraying cleaning machine |
| CN110506946A (en) * | 2019-06-20 | 2019-11-29 | 云南省林业科学院 | A kind of nut kernel process equipment |
| CN110506946B (en) * | 2019-06-20 | 2020-11-06 | 云南省林业和草原科学院 | Nut meat processing equipment |
| CN110522043A (en) * | 2019-09-11 | 2019-12-03 | 福建省泉州喜多多食品有限公司 | A kind of walnut drink feedstock processing equipment and its material treatment process |
| CN110522043B (en) * | 2019-09-11 | 2021-03-02 | 福建省泉州喜多多食品有限公司 | Equipment for treating walnut syrup raw material and raw material treatment process thereof |
| CN110584151A (en) * | 2019-10-28 | 2019-12-20 | 云南摩尔农庄生物科技开发有限公司 | High-efficient continuous type pure physics walnut-meat peeling device |
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Application publication date: 20140709 |