CN103895894A - Automatic rubber-ring-covering winding system and application method thereof - Google Patents
Automatic rubber-ring-covering winding system and application method thereof Download PDFInfo
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- CN103895894A CN103895894A CN201410152391.9A CN201410152391A CN103895894A CN 103895894 A CN103895894 A CN 103895894A CN 201410152391 A CN201410152391 A CN 201410152391A CN 103895894 A CN103895894 A CN 103895894A
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Abstract
The invention provides an automatic rubber-ring-covering winding system which comprises automatic rubber-ring-covering equipment. The automatic rubber-ring-covering equipment comprises a motor, a rotating shaft of the motor is connected with a driving shaft through a transmission mechanism, the side, close to the transmission mechanism, of the driving shaft is provided with a main shaft fixing base, a bearing block is arranged on the other side of the driving shaft, the outer side face of the bearing block is fixedly connected with a front panel, the main shaft fixing base is provided with an ejector pin cylinder, and the ejector pin cylinder is fixedly connected to the bearing block through an ejector pin. By the adoption of the automatic rubber-ring-covering winding system and an application method of the system, covering-in, propping up and disengaging motions of rubber rings can be completed in an automated mode, and the system is reasonable in design, easy to operate, high in production efficiency and stable in product quality.
Description
Technical field
The present invention relates to a kind of cover cushion rubber coil winding system and using method thereof automatically.
Background technology
In the market in existing various power lead production process, power lead need to be coiled into volume, overlapping power source fixed power source line with cushion rubber does not allow it loose, the processing mode of industry is manually power lead to be placed on tool at present, after driving power switch, driven the rotation of tool by stepping motor, power lead is coiled into after volume, to after manual cushion rubber opening, tie up again, this method of operation exists efficiency low, the problem that hand labor intensity is large, simultaneously because the skill level of each operating personal is different with technology, the power lead label of tying up is out accurate different, cause unstable product quality, product design is difficult to guarantee, and the shortcomings such as conforming product rate is low.
Summary of the invention
Technical matters to be solved by this invention is to provide a kind of production efficiency high, the automatic cover cushion rubber coil winding system of constant product quality.
The invention provides a kind of cushion rubber of cover automatically coil winding system, comprise automatic cover cushion rubber equipment, described automatic cover cushion rubber equipment comprises motor, the rotating shaft of described motor connects imput shaft by transmission device, one side near transmission device in described imput shaft is provided with main shaft permanent seat, is provided with bearing seat at the another side of imput shaft, on the lateral surface of described bearing seat, is fixedly connected with front panel, on described main shaft permanent seat, be provided with thimble cylinder, thimble cylinder is fixedly connected on bearing seat by thimble;
Evenly on described front panel be provided with at least three curved channels, all intersect the inner of described three curved channels, in each curved channel, be equipped with guide pin, on described guide pin, be fixedly connected with strut, described imput shaft is connected with strut by guiding mechanism, guiding mechanism makes in the time that the rotating shaft of motor drives imput shaft reciprocating rotation, and strut can be made by guide pin the inner crank motion to outer end on curved channel.
Further, described transmission device comprises power wheel, drive link and drive block, described power wheel is connected with the rotating shaft of motor, one end bias of described drive link is connected on power wheel, described drive block is oval shape, the other end of described drive link is connected in a side of described drive block, and the opposite side of described drive block is connected with described imput shaft.
Further, evenly on described front panel be provided with four curved channels, all intersect the inner of four curved channels.
Further, described guiding mechanism comprises the even driven shaft of being located at described imput shaft periphery, described driven shaft is driven and is rotated by imput shaft, one end of described driven shaft is arranged between main shaft permanent seat and bearing seat, the other end of described driven shaft is through described bearing seat and described front panel, described driven shaft is vertically installed between two adjacent curved channels, on the other end of described driven shaft, be vertically provided with gangbar, one end of described gangbar is fixedly connected with driven shaft, and the other end of described gangbar is fixedly connected between guide pin and strut.
Further, described driven shaft is closely set in the periphery of described imput shaft.
Further, be provided with driving gear in described imput shaft, on described driven shaft, be provided with driven gear, described driving gear and described driven gear are intermeshing.
Further, in described bearing seat, be provided with clutch shaft bearing, described imput shaft is connected with described bearing seat by described clutch shaft bearing; On described bearing seat, be provided with the second bearing, described driven shaft is connected with described bearing seat by described the second bearing.
Further, also comprise winding mechanism and wire-arranging mechanism, described winding mechanism is provided with lower grasping mechanism, is provided with product shaping grasping mechanism below described lower grasping mechanism, on product shaping grasping mechanism, is provided with finished product grasping mechanism.
Further, be provided with cushion rubber vibrating mechanism and cushion rubber guiding mechanism in a side of product shaping grasping mechanism.
The present invention also provides a kind of using method of automatic cover cushion rubber coil winding system, comprises the following steps:
A1: the rotating shaft of motor 2 drives imput shaft 3 rotational angles by transmission device, imput shaft 3 makes strut 10 move toward the inner of curved channel 8 by guiding mechanism;
A2: thimble cylinder 72 ejects front panel 6 by thimble 73, cushion rubber is inserted in strut 10, the rotating shaft of motor 2 drives imput shaft 3 and steps A 1 opposite sense rotational angle by transmission device, imput shaft 3 makes strut 10 move toward the outer end of curved channel 8 by guiding mechanism, at this moment, cushion rubber is softened is polygon-shaped;
A3: wire harness is positioned in cushion rubber, thimble cylinder 72 resets by thimble 73 retraction front panels 6, meanwhile, the rotating shaft of motor 2 drives imput shaft 3 and steps A 1 equidirectional rotational angle by transmission device, imput shaft 3 makes strut 10 move toward the inner of curved channel 8 by guiding mechanism, at this moment, cushion rubber is just enclosed within on wire harness automatically.
Adopt automatic cover cushion rubber coil winding system provided by the invention and using method thereof, can automation complete cushion rubber and be inserted in, strut and take off action, reasonable in design, simple to operate, production efficiency is high, constant product quality.
Accompanying drawing explanation
Accompanying drawing described herein is used to provide a further understanding of the present invention, forms the application's a part, and schematic description and description of the present invention is used for explaining the present invention, does not form inappropriate limitation of the present invention.In the accompanying drawings:
Fig. 1 schematically illustrates the schematic diagram of the automatic cover cushion rubber coil winding system that the invention process example provides;
Fig. 2 schematically illustrates the schematic diagram of the automatic cover cushion rubber equipment that the invention process example provides;
Fig. 3 schematically illustrates the schematic diagram of the automatic cover cushion rubber equipment that the invention process example provides;
Fig. 4 schematically illustrates the schematic diagram of the automatic cover cushion rubber equipment that the invention process example provides;
Fig. 5 schematically illustrates the A portion enlarged drawing of Fig. 4;
Fig. 6 schematically illustrates the schematic diagram of the lower grasping mechanism that the invention process example provides;
Fig. 7 schematically illustrates the schematic diagram of the product shaping grasping mechanism that the invention process example provides;
Fig. 8 schematically illustrates the schematic diagram of the finished product grasping mechanism that the invention process example provides;
Fig. 9 schematically illustrates the schematic diagram of the cushion rubber guiding mechanism that the invention process example provides.
The specific embodiment
Below with reference to the accompanying drawings and in conjunction with the embodiments, describe the present invention in detail.
With reference to accompanying drawing, the embodiment of the present invention provides a kind of cushion rubber of cover automatically coil winding system, comprise automatic cover cushion rubber equipment 20, automatically cover cushion rubber equipment 20 comprises base 1, base 1 one sides are provided with motor 2, the rotating shaft of motor 2 connects imput shaft 3 by transmission device, and imput shaft 3 can be rotated along with the rotation of the rotating shaft of motor 2; Transmission device comprises power wheel 21, drive link 22 and drive block 23, power wheel 21 is connected with the rotating shaft of motor 2, one end bias of drive link 22 is connected on power wheel 21, drive block 23 is oval shape, the other end of drive link 22 is connected in a side of drive block 23, and the opposite side of drive block 23 is connected with imput shaft 23.
One side near drive block 23 in imput shaft 3 is provided with main shaft permanent seat 4, be provided with bearing seat 5 at the another side of imput shaft 3, in bearing seat 5, be provided with clutch shaft bearing, imput shaft 3 is connected with bearing seat 5 by clutch shaft bearing, clutch shaft bearing is for the rotation of imput shaft 3, on the lateral surface of bearing seat 5, be fixedly connected with front panel 6, on main shaft permanent seat 4, pass through cylinder permanent seat 71 connecting ejector pin cylinders 72, thimble cylinder 72 is connected on bearing seat 5 by thimble 73, thimble cylinder 72 is controlled thimble 73 and is ejected and retract, act on bearing seat 5, can make front panel 6 move back and forth.
Even at least three curved channels 8 that are provided with on front panel 6, all intersect the inner of three curved channels 8, i.e. three star-shaped distributions of curved channel 8, adopt in the present embodiment and evenly on front panel 6 be provided with four curved channels 8, all intersect the inner of four curved channels 8, i.e. four star-shaped distributions of curved channel 8.
In each curved channel 8, be equipped with guide pin 9, on guide pin 9, be fixedly connected with strut 10, imput shaft 3 is connected with strut 10 by cushion rubber guiding mechanism, cushion rubber guiding mechanism makes to drive imput shaft 3 back and forth when reciprocating rotation when the rotating shaft of motor 2, and strut 10 can be made by guide pin 9 crank motion between the inner and outer end on curved channel 8.
Cushion rubber guiding mechanism comprises the even driven shaft 11 of being located at imput shaft 3 peripheries, driven shaft 11 drives rotation by imput shaft 3, driven shaft 11 can be closely set in the periphery of imput shaft 3, also can be provided with driving gear in imput shaft 3, on driven shaft 11, be provided with driven gear, driving gear and driven gear are intermeshing; One end of driven shaft 11 is arranged between main shaft permanent seat 4 and bearing seat 5, the other end of driven shaft 11 is through bearing seat 5 and front panel 6, on bearing seat 5, be provided with the second bearing, driven shaft 11 is connected with bearing seat 5 by the second bearing, the second bearing is for the rotation of driven shaft 11, driven shaft 11 is vertically installed between two adjacent curved channels 8, on the other end of driven shaft 11, be vertically provided with gangbar 12, one end of gangbar 12 is fixedly connected with driven shaft 11, and the other end of gangbar 12 is fixedly connected between guide pin 9 and strut 10.
This automatically overlaps cushion rubber coil winding system and also comprises winding mechanism 30 and wire-arranging mechanism 40, winding mechanism 30 and wire-arranging mechanism 40 combineds action complete the automatic winding row of power lead, on winding mechanism 30, be provided with lower grasping mechanism 50, lower grasping mechanism 50 comprises the first traversing cylinder 51, capture cylinder 52 and the first gripper 53 first time, by the combined action of the first traversing cylinder 51 and first time crawl cylinder 52, the first gripper 53 can be realized the motion on left and right and above-below direction; Below lower grasping mechanism 50, be provided with product shaping grasping mechanism 60, product shaping grasping mechanism 60 comprises telescopic cylinder 61, and telescopic cylinder 61 connects the second gripper 62, the second grippers 62 can realize the motion on fore-and-aft direction under the control of telescopic cylinder 61; On product shaping grasping mechanism 60, be provided with finished product grasping mechanism 70, finished product grasping mechanism 70 comprises the second traversing cylinder 71, capture cylinder 72 and the 3rd gripper 73 second time, by the combined action of the second traversing cylinder 71 and second time crawl cylinder 72, the 3rd gripper 73 can be realized the motion on left and right and above-below direction.
Be provided with cushion rubber vibrating mechanism 80 and cushion rubber guiding mechanism 90 in a side of product shaping grasping mechanism 60, cushion rubber guiding mechanism 90 is positioned at a side of cushion rubber vibrating mechanism 80, cushion rubber guiding mechanism 90 is provided with discharging trough 91, after the end of discharging trough 91, be provided with top cushion rubber cylinder, when top cushion rubber cylinder is used for discharging, cushion rubber ejects; Be the cushion rubber equipment 20 that automatically overlaps at the rear of cushion rubber guiding mechanism 90, automatically overlap cushion rubber equipment 20 and realize the motion on left and right directions by propulsion cylinder 25, automatically overlap cushion rubber equipment 20 and realize the motion on fore-and-aft direction by front inlet casing 26.
This using method of automatically overlapping cushion rubber coil winding system is as follows:
(1) power lead completes automatic winding row by winding mechanism 30 and wire-arranging mechanism 40 combineds action, and the first gripper 53 captures by the first traversing cylinder 51 and first time crawl cylinder 52 wire harness having wound, and is positioned over the position of the second gripper 62;
(2) cushion rubber arrives the end of discharging trough 91 in an orderly manner by cushion rubber vibrating mechanism 80 and cushion rubber guiding mechanism 90;
(3) automatically overlapping cushion rubber equipment 20 moves by propulsion cylinder 25 and front inlet casing 26, the rotating shaft of motor 2 drives imput shaft 3 rotational angles by transmission device, make imput shaft 3 drive driven shaft 11 to rotate, driven shaft 11 drives guide pin 9 to move in the inner toward curved channel 8 by gangbar 12, thereby strut 10 is moved toward the inner of curved channel 8;
(4) adopt sensor to detect cushion rubber corresponding with the position of strut 10, thimble cylinder 72 ejects front panel 6 by thimble 73, meanwhile, top cushion rubber cylinder ejector cushion rubber, like this, cushion rubber is just inserted in strut 10, the rotating shaft of motor 2 drives imput shaft 3 and step 3 opposite sense rotational angle by transmission device, make imput shaft 3 drive driven shaft 11 to rotate, driven shaft 11 drives guide pin 9 to move in the outer end toward curved channel 8 by gangbar 12, thereby strut 10 is moved toward the outer end of curved channel 8, and at this moment, cushion rubber is softened is polygon-shaped;
(5) adopt sensor to detect softened cushion rubber corresponding with the wire harness that is placed in the second gripper 62, the second gripper 62 is mobile delivering in softened cushion rubber forward, thimble cylinder 72 resets by thimble 73 retraction front panels 6, meanwhile, the rotating shaft of motor 2 drives imput shaft 3 and step 3 equidirectional rotational angle by transmission device, make imput shaft 3 drive driven shaft 11 to rotate, driven shaft 11 drives guide pin 9 to move in the inner toward curved channel 8 by gangbar 12, thereby strut 10 is moved toward the inner of curved channel 8, at this moment, cushion rubber is just enclosed within on wire harness automatically,
(6) step 5 cover has the wire harness finished product of cushion rubber to be shifted out by finished product grasping mechanism 70.
As can be seen from the above description, adopt automatic cover cushion rubber coil winding system provided by the invention and using method thereof, can reach following technique effect:
Reasonable in design, simple to operate, production efficiency is high, constant product quality.
The foregoing is only the preferred embodiments of the present invention, be not limited to the present invention, for a person skilled in the art, the present invention can have various modifications and variations.Within the spirit and principles in the present invention all, any modification of doing, be equal to replacement, improvement etc., within all should being included in protection scope of the present invention.
Claims (10)
1. one kind is overlapped cushion rubber coil winding system automatically, it is characterized in that, comprise automatic cover cushion rubber equipment (20), described automatic cover cushion rubber equipment (20) comprises motor (2), the rotating shaft of described motor (2) connects imput shaft (3) by transmission device, be provided with main shaft permanent seat (4) on the upper one side near transmission device of described imput shaft (3), be provided with bearing seat (5) at the another side of imput shaft (3), on the lateral surface of described bearing seat (5), be fixedly connected with front panel (6), on described main shaft permanent seat (4), be provided with thimble cylinder (72), thimble cylinder (72) is fixedly connected on bearing seat (5) by thimble (73),
At upper even at least three curved channels (8) that are provided with of described front panel (6), all intersect the inner of described three curved channels (8), in each curved channel (8), be equipped with guide pin (9), on described guide pin (9), be fixedly connected with strut (10), described imput shaft (3) is connected with strut (10) by guiding mechanism, guiding mechanism makes in the time that the rotating shaft of motor (2) drives imput shaft (3) reciprocating rotation, and strut (10) can pass through guide pin (9) at the upper crank motion of the inner to outer end of doing of curved channel (8).
2. automatic cover cushion rubber coil winding system as claimed in claim 1, it is characterized in that, described transmission device comprises power wheel (21), drive link (22) and drive block (23), described power wheel (21) is connected with the rotating shaft of motor (2), one end bias of described drive link (22) is connected on power wheel (21), described drive block (23) is oval shape, the other end of described drive link (22) is connected in a side of described drive block (23), and the opposite side of described drive block (23) is connected with described imput shaft (23).
3. automatic cover cushion rubber coil winding system as claimed in claim 1, is characterized in that, upper even four curved channels (8) that are provided with of described front panel (6), and all intersect the inner of four curved channels (8).
4. the automatic cover cushion rubber coil winding system as described in claim 1 or 2 or 3, it is characterized in that, described guiding mechanism comprises the even driven shaft (11) of being located at described imput shaft (3) periphery, described driven shaft (11) is driven and is rotated by imput shaft (3), one end of described driven shaft (11) is arranged between main shaft permanent seat (4) and bearing seat (5), the other end of described driven shaft (11) is through described bearing seat (5) and described front panel (6), described driven shaft (11) is vertically installed between adjacent two curved channels (8), on the other end of described driven shaft (11), be vertically provided with gangbar (12), one end of described gangbar (12) is fixedly connected with driven shaft (11), the other end of described gangbar (12) is fixedly connected between guide pin (9) and strut (10).
5. automatic cover cushion rubber coil winding system as claimed in claim 4, is characterized in that, described driven shaft (11) is closely set in the periphery of described imput shaft (3).
6. automatic cover cushion rubber coil winding system as claimed in claim 4, is characterized in that, is provided with driving gear in described imput shaft (3), on described driven shaft (11), is provided with driven gear, and described driving gear and described driven gear are intermeshing.
7. automatic cover cushion rubber coil winding system as claimed in claim 4, is characterized in that, described bearing seat is provided with clutch shaft bearing in (5), and described imput shaft (3) is connected with described bearing seat (5) by described clutch shaft bearing; On described bearing seat (5), be provided with the second bearing, described driven shaft (11) is connected with described bearing seat (5) by described the second bearing.
8. automatic cover cushion rubber coil winding system as claimed in claim 6, it is characterized in that, also comprise winding mechanism (30) and wire-arranging mechanism (40), described winding mechanism (30) is provided with lower grasping mechanism (50), be provided with product shaping grasping mechanism (60) in described lower grasping mechanism (50) below, on product shaping grasping mechanism (60), be provided with finished product grasping mechanism (70).
9. automatic cover cushion rubber coil winding system as claimed in claim 6, is characterized in that, is provided with cushion rubber vibrating mechanism (80) and cushion rubber guiding mechanism (90) in a side of product shaping grasping mechanism (60).
10. a using method for automatic cover cushion rubber coil winding system as claimed in claim 1, is characterized in that, comprises the following steps:
A1: the rotating shaft of motor 2 drives imput shaft 3 rotational angles by transmission device, imput shaft 3 makes strut 10 move toward the inner of curved channel 8 by guiding mechanism;
A2: thimble cylinder 72 ejects front panel 6 by thimble 73, cushion rubber is inserted in strut 10, the rotating shaft of motor 2 drives imput shaft 3 and steps A 1 opposite sense rotational angle by transmission device, imput shaft 3 makes strut 10 move toward the outer end of curved channel 8 by guiding mechanism, at this moment, cushion rubber is softened is polygon-shaped;
A3: wire harness is positioned in cushion rubber, thimble cylinder 72 resets by thimble 73 retraction front panels 6, meanwhile, the rotating shaft of motor 2 drives imput shaft 3 and steps A 1 equidirectional rotational angle by transmission device, imput shaft 3 makes strut 10 move toward the inner of curved channel 8 by guiding mechanism, at this moment, cushion rubber is just enclosed within on wire harness automatically.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410152391.9A CN103895894B (en) | 2014-04-16 | 2014-04-16 | Automatic cover cushion rubber coil winding system and using method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410152391.9A CN103895894B (en) | 2014-04-16 | 2014-04-16 | Automatic cover cushion rubber coil winding system and using method thereof |
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| Publication Number | Publication Date |
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| CN103895894A true CN103895894A (en) | 2014-07-02 |
| CN103895894B CN103895894B (en) | 2016-04-20 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201410152391.9A Expired - Fee Related CN103895894B (en) | 2014-04-16 | 2014-04-16 | Automatic cover cushion rubber coil winding system and using method thereof |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104443507A (en) * | 2014-12-08 | 2015-03-25 | 惠州市联韵电子科技有限公司 | Wire binding machine |
| CN113526261A (en) * | 2021-07-26 | 2021-10-22 | 赣州市领沃电子科技有限公司 | Plastic protective sheath winding device is used in data line production |
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| DE2150419A1 (en) * | 1971-10-09 | 1973-04-12 | Siemag Siegener Maschb Gmbh | DEVICE FOR DIVIDING A WIRE WINDING STRAND IN A BUNDLING STATION |
| JPH02224309A (en) * | 1989-02-27 | 1990-09-06 | Denken Seiki Kenkyusho:Kk | Manufacture of iron core made of magnetic wire material of noise-cut transformer, magnetic wire material spool and twisted pinching tool |
| JPH03162220A (en) * | 1989-11-16 | 1991-07-12 | Daido Steel Co Ltd | Method for bundling wire rod coil |
| EP0936141A1 (en) * | 1998-02-11 | 1999-08-18 | Oy M. Haloila Ab | Wrapping apparatus |
| CN2855906Y (en) * | 2005-10-12 | 2007-01-10 | 东莞市虎门创佳电线电缆机械厂 | Automatic wire arrangement and coiling bundle machine |
| CN202295375U (en) * | 2011-09-08 | 2012-07-04 | 厦门凯瑞德自动化科技有限公司 | Automatic wire winding machine |
| CN203819538U (en) * | 2014-04-16 | 2014-09-10 | 珠海市赛威供应链管理有限公司 | Automatic rubber ring sleeving and winding system |
-
2014
- 2014-04-16 CN CN201410152391.9A patent/CN103895894B/en not_active Expired - Fee Related
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE2150419A1 (en) * | 1971-10-09 | 1973-04-12 | Siemag Siegener Maschb Gmbh | DEVICE FOR DIVIDING A WIRE WINDING STRAND IN A BUNDLING STATION |
| JPH02224309A (en) * | 1989-02-27 | 1990-09-06 | Denken Seiki Kenkyusho:Kk | Manufacture of iron core made of magnetic wire material of noise-cut transformer, magnetic wire material spool and twisted pinching tool |
| JPH03162220A (en) * | 1989-11-16 | 1991-07-12 | Daido Steel Co Ltd | Method for bundling wire rod coil |
| EP0936141A1 (en) * | 1998-02-11 | 1999-08-18 | Oy M. Haloila Ab | Wrapping apparatus |
| CN2855906Y (en) * | 2005-10-12 | 2007-01-10 | 东莞市虎门创佳电线电缆机械厂 | Automatic wire arrangement and coiling bundle machine |
| CN202295375U (en) * | 2011-09-08 | 2012-07-04 | 厦门凯瑞德自动化科技有限公司 | Automatic wire winding machine |
| CN203819538U (en) * | 2014-04-16 | 2014-09-10 | 珠海市赛威供应链管理有限公司 | Automatic rubber ring sleeving and winding system |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104443507A (en) * | 2014-12-08 | 2015-03-25 | 惠州市联韵电子科技有限公司 | Wire binding machine |
| CN113526261A (en) * | 2021-07-26 | 2021-10-22 | 赣州市领沃电子科技有限公司 | Plastic protective sheath winding device is used in data line production |
Also Published As
| Publication number | Publication date |
|---|---|
| CN103895894B (en) | 2016-04-20 |
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