CN204368932U - A kind of alternately automatic feed mechanism - Google Patents
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Abstract
本实用新型公开了一种交替自动上料机构,属于机电行业生产过程中的上料设备,包括机架,所述机架的上方设有物料传输通道,所述物料传输通道的下方设有传动机构,所述传动机构包括第一动力装置、由第一动力装置驱动的两个第一带轮以及连接两个第一带轮的同步带,还包括设于所述物料传输通道下方的滑动机构和纵向运动机构;所述滑动机构包括分别位于所述两个带轮所在直线两侧并与之平行的两根滑轨和位于滑轨上的滑台,所述滑台分别与同侧同步带连接;所述纵向运动机构包括设于所述滑台上的第二动力装置以及由所述第二动力装置驱动的定位装置。本实用新型相对于现有单独上料机构优点为实现双工位间的交替自动上料,提高生产效率2倍。
The utility model discloses an alternate automatic feeding mechanism, which belongs to the feeding equipment in the production process of the electromechanical industry. mechanism, the transmission mechanism includes a first power device, two first pulleys driven by the first power device, and a synchronous belt connecting the two first pulleys, and also includes a sliding mechanism arranged under the material transmission channel and a longitudinal movement mechanism; the sliding mechanism includes two slide rails located on both sides of the straight line where the two pulleys are located and parallel to it, and a slide table located on the slide rails, and the slide table is connected to the synchronous belt on the same side respectively. Connection; the longitudinal movement mechanism includes a second power device arranged on the slide table and a positioning device driven by the second power device. Compared with the existing single feeding mechanism, the utility model has the advantages of realizing alternate automatic feeding between double stations and increasing production efficiency by 2 times.
Description
技术领域technical field
本实用新型涉及机电行业生产过程中的上料设备,具体涉及一种交替自动上料设备。The utility model relates to a feeding device in the production process of the electromechanical industry, in particular to an alternate automatic feeding device.
背景技术Background technique
目前耳机、手机等机电行业在生产过程中经常遇到上料的问题,传统上料方式有两种:一种是由电机加丝杠螺母机构带动滑轨上滑台运动,由滑台带动工装板运动实现上料。另一种是电机带动同步带运动,再由单连在同步带上滑台沿滑轨运动从而实现上料等。传统的上料方式只能完成上料后往返到起始位置,再进行第二次的上料。往返只能上料一次,作业停留时间长、效率较低。At present, electromechanical industries such as earphones and mobile phones often encounter material feeding problems in the production process. There are two traditional feeding methods: one is that the motor plus the screw nut mechanism drives the movement of the slide table on the slide rail, and the slide table drives the tooling. Board movement realizes loading. The other is that the motor drives the synchronous belt to move, and then the sliding table is connected to the synchronous belt to move along the slide rail to realize the material loading and so on. The traditional feeding method can only go back and forth to the starting position after completing the loading, and then carry out the second loading. The material can only be fed back and forth once, and the operation stays for a long time and the efficiency is low.
实用新型内容Utility model content
本实用新型所要解决的技术问题是:提供一种效率较高的可实现双工位间交替自动上料的交替自动上料机构。The technical problem to be solved by the utility model is to provide a high-efficiency alternate automatic feeding mechanism that can realize alternate automatic feeding between double stations.
为了解决上述技术问题,本实用新型采取的技术方案是:In order to solve the above-mentioned technical problems, the technical scheme that the utility model takes is:
一种交替自动上料机构,包括机架,所述机架的上方设有物料传输通道,所述物料传输通道的下方设有传动机构,所述传动机构包括第一动力装置、由第一动力装置驱动的两个第一带轮以及连接两个第一带轮的同步带,还包括设于所述物料传输通道下方的滑动机构和纵向运动机构;An alternate automatic feeding mechanism, comprising a frame, a material transmission channel is provided above the frame, and a transmission mechanism is provided below the material transmission channel, and the transmission mechanism includes a first power device, powered by the first power The two first pulleys driven by the device and the synchronous belt connecting the two first pulleys also include a sliding mechanism and a longitudinal movement mechanism arranged under the material transmission channel;
所述滑动机构包括分别位于所述两带轮所在直线两侧并与之平行的两根滑轨和位于滑轨上的滑台,所述滑台分别与同侧同步带连接;The sliding mechanism includes two slide rails located on both sides of the straight line where the two pulleys are located and parallel to them, and a slide table located on the slide rails, and the slide table is respectively connected to the same-side synchronous belt;
所述纵向运动机构包括设于所述滑台上的第二动力装置以及由所述第二动力装置驱动的定位装置。The longitudinal movement mechanism includes a second power device arranged on the slide table and a positioning device driven by the second power device.
作为一种改进,所述交替自动上料机构的物料传输通道包括:As an improvement, the material transmission channel of the alternate automatic feeding mechanism includes:
设于所述机架上且位于所述滑动机构两侧的两根传送带;two conveyor belts on the frame and on both sides of the sliding mechanism;
设于每根传送带两端带动该传送带转动的两个第二带轮;two second pulleys provided at both ends of each conveyor belt to rotate the conveyor belt;
驱动其中一个第二带轮转动的电机。A motor that turns one of the second pulleys.
作为一种改进,所述交替自动上料机构的物料传输通道包括:As an improvement, the material transmission channel of the alternate automatic feeding mechanism includes:
设于所述机架上且位于所述滑动机构两侧的两根滑轨;Two slide rails arranged on the frame and located on both sides of the sliding mechanism;
设于所述机架上用于将所述两滑轨上的物料推送到位的气缸。The air cylinder arranged on the frame is used to push the materials on the two slide rails into place.
作为进一步改进,所述交替自动上料机构的第二动力装置为气缸或电缸。As a further improvement, the second power device of the alternate automatic feeding mechanism is an air cylinder or an electric cylinder.
作为更进一步改进,所述交替自动上料机构的定位装置为定位块、吸盘或者夹爪之一。As a further improvement, the positioning device of the alternate automatic feeding mechanism is one of positioning blocks, suction cups or clamping jaws.
作为更进一步改进,所述交替自动上料机构的滑台和纵向运动机构之间设有连接块,所述连接块通过加紧块与所述同步带锁紧连接。As a further improvement, a connecting block is provided between the sliding table and the longitudinal movement mechanism of the alternate automatic feeding mechanism, and the connecting block is locked and connected to the synchronous belt through a tightening block.
作为再进一步改进,所述交替自动上料机构的传动机构的同步带外侧分别设有一个限定所述滑台位置的感应限位块。As a further improvement, the outer side of the synchronous belt of the transmission mechanism of the alternate automatic feeding mechanism is respectively provided with an induction limit block to limit the position of the slide table.
作为再进一步改进,所述交替自动上料机构的每根滑轨对应设置2个阻挡缓冲柱,分别位于滑轨的两端。As a further improvement, each slide rail of the alternate automatic feeding mechanism is correspondingly provided with two blocking buffer columns, which are respectively located at both ends of the slide rail.
作为再进一步改进,所述交替自动上料机构的第一动力装置为电机。As a further improvement, the first power device of the alternate automatic feeding mechanism is a motor.
本实用新型的有益效果是:The beneficial effects of the utility model are:
由于同一传动机构能同时带动滑动机构中的两个滑台运动,使两个滑台可以交替在初始位置和目的位置之间运行,两个滑台上的纵向运动机构将物料传输通道中的工装(或直接是物料)在初始位置定位接收,然后送到目的位置并完成相应工艺后操作后,纵向运动机构复位使工装(或直接是原料)仍然落回到物料传输通道中被流走,因此,本实用新型可以实现双工位间的交替自动上料,提高生产效率2倍。Since the same transmission mechanism can simultaneously drive the two sliding tables in the sliding mechanism to move, so that the two sliding tables can alternately run between the initial position and the target position, the longitudinal movement mechanism on the two sliding tables will move the tooling in the material transmission channel (or directly the material) is positioned and received at the initial position, and then sent to the destination position and after the corresponding process operation is completed, the longitudinal movement mechanism resets so that the tooling (or directly the raw material) still falls back into the material transmission channel and is flowed away, so , The utility model can realize alternate automatic feeding between double stations, and increase the production efficiency by 2 times.
附图说明Description of drawings
图1是本实用新型的立体结构示意图;Fig. 1 is the three-dimensional structure schematic diagram of the present utility model;
图2是本实用新型的部分结构示意图;Fig. 2 is a partial structural representation of the utility model;
图3是本实用新型实施例第一动作状态示意图;Fig. 3 is a schematic diagram of the first action state of the embodiment of the present invention;
图4是本实用新型实施例第二动作状态示意图;Fig. 4 is a schematic diagram of the second action state of the embodiment of the utility model;
附图中,1.第一带轮,2.同步带,3.滑轨,4.滑台,5.连接块,6.加紧块,7.第二动力装置8.定位装置,9.阻挡缓冲柱,10.感应限位块,11.底座,12.物料传输通道,13.物料盒,14传送带,15.第二带轮,16.机架,17.定位柱,8-1.定位块,8-2.定位块。In the accompanying drawings, 1. the first pulley, 2. synchronous belt, 3. slide rail, 4. slide table, 5. connecting block, 6. tightening block, 7. second power unit, 8. positioning device, 9. blocking Buffer column, 10. Induction limit block, 11. Base, 12. Material transmission channel, 13. Material box, 14. Conveyor belt, 15. Second pulley, 16. Rack, 17. Positioning column, 8-1. Positioning Blocks, 8-2. Positioning Blocks.
具体实施方式Detailed ways
为了使本实用新型的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对实用新型进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本实用新型,并不用于限定本实用新型。In order to make the purpose, technical solution and advantages of the utility model clearer, the utility model will be further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the utility model, and are not intended to limit the utility model.
图1和图2示出该交替自动上料机构的具体构成,具体包括设于机架16上方的物料传输通道12,以及设于物料传输通道12下方的传动机构、滑动机构和纵向运用机构。Figures 1 and 2 show the specific composition of the alternate automatic feeding mechanism, which specifically includes a material transmission channel 12 located above the frame 16, and a transmission mechanism, a sliding mechanism and a longitudinal operating mechanism located below the material transmission channel 12.
其中,本实施例中物料传输通道12包括设于机架上且位于滑动机构两侧的两根传送带14,每根传送带14的两端设有两个第二带轮15用于带动传送带14转动,两个第二带轮15中的一个通过电机驱动。当然,物料传输通道的实现方式不限于上述结构,例如,还可以是通过下述结构实现:在机架16上且位于滑动机构两侧设置两根滑轨以及设置用于将两滑轨上的物料推送到位的气缸。上述的物料一般放置于工装中进行传输。Wherein, in the present embodiment, the material conveying channel 12 includes two conveyor belts 14 arranged on the frame and located on both sides of the sliding mechanism, and two second pulleys 15 are provided at both ends of each conveyor belt 14 to drive the conveyor belt 14 to rotate. , one of the two second pulleys 15 is driven by a motor. Of course, the implementation of the material transmission channel is not limited to the above-mentioned structure, for example, it can also be realized by the following structure: on the frame 16 and on both sides of the sliding mechanism, two slide rails are set and are used to connect the two slide rails The cylinder that pushes the material into place. The above-mentioned materials are generally placed in the tooling for transmission.
传动机构设于机架16的底座11上,其包括固定于底座11上的两个第一带轮1、连接两个第一带轮1的同步带2和第一动力装置,两第一带轮1中有一个通过第一动力装置驱动并带动同步带2做往返运动。本实施例中的第一动力装置优选步进电机,当然,第一动力装置的实现方式并不限于所述步进电机,能驱动第一带轮1并带动同步带2做往返运动的电机均可。Transmission mechanism is located on the base 11 of frame 16, and it comprises two first pulleys 1 fixed on the base 11, the synchronous belt 2 that connects two first pulleys 1 and the first power unit, two first belts One of the wheels 1 is driven by the first power unit and drives the synchronous belt 2 to move back and forth. The preferred stepper motor of the first power unit in the present embodiment, of course, the implementation of the first power unit is not limited to the stepper motor, can drive the first pulley 1 and drive the synchronous belt 2 to do reciprocating motors. Can.
滑动机构也设于底座11上,其包括与两个第一带轮1所在直线平行并分别位于该直线两侧的两根滑轨3,每根滑轨3上设有滑台4,滑台4上设有连接块5,连接块5通过加紧块6与同侧同步带2锁紧连接,使同步带2可同时带动两滑台4运动。每根滑轨3两端分别设有两个阻挡缓冲柱9,可以防止滑台4滑出滑轨3。在同步带2两外侧还分别设有一个限定滑台4位置的感应限位块10。The sliding mechanism is also located on the base 11, which includes two slide rails 3 parallel to the straight line where the two first pulleys 1 are located and respectively positioned on both sides of the straight line, each slide rail 3 is provided with a slide table 4, and the slide table 4 is provided with a connecting block 5, and the connecting block 5 is locked and connected with the synchronous belt 2 on the same side through the tightening block 6, so that the synchronous belt 2 can drive the two sliding tables 4 to move at the same time. Both ends of each slide rail 3 are respectively provided with two blocking buffer columns 9, which can prevent the slide table 4 from sliding out of the slide rail 3. An induction limit block 10 for limiting the position of the slide table 4 is respectively provided on both outer sides of the synchronous belt 2 .
纵向运动机构设于连接块5上方,纵向运动机构包括第二动力装置7和定位装置8,其中第二动力装置7设于连接块5上方,定位装置8设于第二动力装置7上方。在本实施例中第二动力装置7优选成本较低的气缸,第二动力装置7也可以选用电缸等。本实施例中定位装置8优选定位块,两定位块分别为8-1和8-2,定位块上设有用于与工装进行精定位配合的定位柱17,第二动力装置7可使定位装置8上下运动,定位装置8还可以采用吸盘或夹爪等进行定位。The longitudinal movement mechanism is arranged above the connection block 5, and the longitudinal movement mechanism includes a second power device 7 and a positioning device 8, wherein the second power device 7 is arranged above the connection block 5, and the positioning device 8 is arranged above the second power device 7. In this embodiment, the second power device 7 is preferably a low-cost air cylinder, and the second power device 7 may also be an electric cylinder or the like. In this embodiment, the positioning device 8 is preferably a positioning block, and the two positioning blocks are respectively 8-1 and 8-2. The positioning block is provided with a positioning column 17 for fine positioning cooperation with the tooling, and the second power unit 7 can make the positioning device 8 moves up and down, and the positioning device 8 can also use suction cups or jaws to locate.
工作过程:图3为第一运动状态即初始状态,定位块8-1位于A端指定位置,定位块8-2位于B端相应位置,物料传输通道12上的物料盒13到达定位块8-1的上方,定位块8-1下方的气缸7动作,定位块8-1向上顶出位于物料传输通道12上的物料盒13,且定位块8-1与物料盒13精定位;Working process: Figure 3 shows the first motion state, that is, the initial state. The positioning block 8-1 is located at the designated position of the A end, and the positioning block 8-2 is located at the corresponding position of the B end. The material box 13 on the material transmission channel 12 reaches the positioning block 8- 1, the cylinder 7 below the positioning block 8-1 moves, and the positioning block 8-1 pushes out the material box 13 located on the material transmission channel 12 upwards, and the positioning block 8-1 and the material box 13 are precisely positioned;
然后传动机构的步进电机正转,带动同步带2转动,与之连接的两滑台4同时随之运动,到达图4所示第二运动状态,定位块8-1到达B端指定位置(即定位块8-2初始状态时所在B端位置),定位块8-2也到达A端指定位置(即定位块8-1初始状态时所在A端位置),定位块8-1上的物料盒13内的产品在B端指定位置实现所需工艺后,气缸7下落复位,物料盒13流走。同时位于定位块8-2下方的气缸7在A端指定位置动作,向上顶出定位块8-2,第二个物料盒13被顶出流水线并精定位;Then the stepper motor of the transmission mechanism rotates forward, drives the synchronous belt 2 to rotate, and the two slide tables 4 connected therewith move thereupon simultaneously, arrives at the second motion state shown in Figure 4, and the positioning block 8-1 arrives at the designated position of the B end ( That is, when the positioning block 8-2 is in the initial state, the position of the B end), the positioning block 8-2 also arrives at the designated position of the A end (the position of the A end when the positioning block 8-1 is in the initial state), the material on the positioning block 8-1 After the product in the box 13 realizes the required process at the designated position at the B end, the cylinder 7 falls and resets, and the material box 13 flows away. At the same time, the cylinder 7 located under the positioning block 8-2 moves at the designated position of the A end, and pushes out the positioning block 8-2 upwards, and the second material box 13 is pushed out of the assembly line and precisely positioned;
再然后,步进电机反转,定位块8-2所在滑台4回到B端原位置,完成所需工艺后气缸7复位,物料盒13流走,交替自动上料机构完成一次往返运动,如此反复,实现双工位交替自动上料。Then, the stepper motor reverses, the slide table 4 where the positioning block 8-2 is located returns to the original position of the B end, the cylinder 7 resets after the required process is completed, the material box 13 flows away, and the alternate automatic feeding mechanism completes a reciprocating motion. Repeatedly, the dual-station alternate automatic feeding is realized.
以上所述仅为本专利的较佳实施例而已,并不用以限制本专利,凡在本专利的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本专利的保护范围之内。The above is only a preferred embodiment of this patent, and is not intended to limit this patent. Any modifications, equivalent replacements and improvements made within the spirit and principles of this patent shall be included in the protection of this patent. within range.
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| CN110190013A (en) * | 2019-06-06 | 2019-08-30 | 北京半导体专用设备研究所(中国电子科技集团公司第四十五研究所) | Wafer feeding device, wafer charging method and wafer cleaning equipment |
| CN110451161A (en) * | 2019-07-18 | 2019-11-15 | 安徽机电职业技术学院 | A kind of auxiliary exchange robot of detection |
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| CN116275741A (en) * | 2023-04-10 | 2023-06-23 | 四川创能机械制造有限公司 | Automatic continuous welding device and welding method for workpieces |
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2014
- 2014-12-09 CN CN201420770280.XU patent/CN204368932U/en not_active Expired - Lifetime
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| CN108063195B (en) * | 2017-01-24 | 2024-06-04 | 上海电巴新能源科技有限公司 | Conveyor belt tensioning device, driving control system and unlocking device |
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| CN111836476A (en) * | 2019-04-22 | 2020-10-27 | 嘉兴博维电子科技有限公司 | A six-head placement machine |
| CN111836476B (en) * | 2019-04-22 | 2025-03-25 | 嘉兴博维电子科技有限公司 | A six-head placement machine |
| CN110137123A (en) * | 2019-05-31 | 2019-08-16 | 北京半导体专用设备研究所(中国电子科技集团公司第四十五研究所) | Wafer handling equipment and wafer baiting method |
| CN110190013A (en) * | 2019-06-06 | 2019-08-30 | 北京半导体专用设备研究所(中国电子科技集团公司第四十五研究所) | Wafer feeding device, wafer charging method and wafer cleaning equipment |
| CN110451161A (en) * | 2019-07-18 | 2019-11-15 | 安徽机电职业技术学院 | A kind of auxiliary exchange robot of detection |
| CN116275741A (en) * | 2023-04-10 | 2023-06-23 | 四川创能机械制造有限公司 | Automatic continuous welding device and welding method for workpieces |
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Address after: 261031 Dongfang Road, Weifang high tech Industrial Development Zone, Shandong, China, No. 268 Patentee after: GOERTEK Inc. Address before: 261031 Dongfang Road, Weifang high tech Industrial Development Zone, Shandong, China, No. 268 Patentee before: Goertek Inc. |
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Granted publication date: 20150603 |