CN103890222A - 等离子体喷射方法 - Google Patents
等离子体喷射方法 Download PDFInfo
- Publication number
- CN103890222A CN103890222A CN201280052953.1A CN201280052953A CN103890222A CN 103890222 A CN103890222 A CN 103890222A CN 201280052953 A CN201280052953 A CN 201280052953A CN 103890222 A CN103890222 A CN 103890222A
- Authority
- CN
- China
- Prior art keywords
- plasma
- gas
- coating
- flow rate
- hole
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000000034 method Methods 0.000 title claims description 39
- 239000007921 spray Substances 0.000 title description 5
- 239000011248 coating agent Substances 0.000 claims abstract description 39
- 238000000576 coating method Methods 0.000 claims abstract description 39
- 238000004519 manufacturing process Methods 0.000 claims abstract description 8
- 229910045601 alloy Inorganic materials 0.000 claims abstract description 6
- 239000000956 alloy Substances 0.000 claims abstract description 6
- 230000004323 axial length Effects 0.000 claims abstract description 6
- 230000001143 conditioned effect Effects 0.000 claims 1
- 238000007750 plasma spraying Methods 0.000 abstract 1
- 238000007751 thermal spraying Methods 0.000 abstract 1
- 239000007789 gas Substances 0.000 description 31
- 229910052751 metal Inorganic materials 0.000 description 10
- 239000002184 metal Substances 0.000 description 10
- 238000002844 melting Methods 0.000 description 9
- 230000008018 melting Effects 0.000 description 9
- 229910000521 B alloy Inorganic materials 0.000 description 8
- 238000002347 injection Methods 0.000 description 7
- 239000007924 injection Substances 0.000 description 7
- 239000000843 powder Substances 0.000 description 7
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 6
- 239000000463 material Substances 0.000 description 6
- 229910000640 Fe alloy Inorganic materials 0.000 description 5
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 description 4
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 4
- 230000001276 controlling effect Effects 0.000 description 4
- 238000010891 electric arc Methods 0.000 description 4
- 239000002360 explosive Substances 0.000 description 4
- 239000000203 mixture Substances 0.000 description 4
- 230000002349 favourable effect Effects 0.000 description 3
- 229910052757 nitrogen Inorganic materials 0.000 description 3
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 2
- ZOKXTWBITQBERF-UHFFFAOYSA-N Molybdenum Chemical compound [Mo] ZOKXTWBITQBERF-UHFFFAOYSA-N 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 2
- 239000004411 aluminium Substances 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 2
- 229910052786 argon Inorganic materials 0.000 description 2
- 238000000889 atomisation Methods 0.000 description 2
- 239000001257 hydrogen Substances 0.000 description 2
- 229910052739 hydrogen Inorganic materials 0.000 description 2
- 229910052742 iron Inorganic materials 0.000 description 2
- 238000005507 spraying Methods 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 229910052580 B4C Inorganic materials 0.000 description 1
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 description 1
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 description 1
- 208000034189 Sclerosis Diseases 0.000 description 1
- 230000000712 assembly Effects 0.000 description 1
- 238000000429 assembly Methods 0.000 description 1
- 238000005422 blasting Methods 0.000 description 1
- INAHAJYZKVIDIZ-UHFFFAOYSA-N boron carbide Chemical compound B12B3B4C32B41 INAHAJYZKVIDIZ-UHFFFAOYSA-N 0.000 description 1
- 229910052804 chromium Inorganic materials 0.000 description 1
- 239000011651 chromium Substances 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000010494 dissociation reaction Methods 0.000 description 1
- 230000005593 dissociations Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 230000002045 lasting effect Effects 0.000 description 1
- 239000010410 layer Substances 0.000 description 1
- 239000000314 lubricant Substances 0.000 description 1
- 229910052749 magnesium Inorganic materials 0.000 description 1
- 239000011777 magnesium Substances 0.000 description 1
- 239000002923 metal particle Substances 0.000 description 1
- 229910052750 molybdenum Inorganic materials 0.000 description 1
- 239000011733 molybdenum Substances 0.000 description 1
- -1 nitride metal compound Chemical class 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
- 239000002344 surface layer Substances 0.000 description 1
- WLTSUBTXQJEURO-UHFFFAOYSA-N thorium tungsten Chemical compound [W].[Th] WLTSUBTXQJEURO-UHFFFAOYSA-N 0.000 description 1
- WFKWXMTUELFFGS-UHFFFAOYSA-N tungsten Chemical compound [W] WFKWXMTUELFFGS-UHFFFAOYSA-N 0.000 description 1
- 229910052721 tungsten Inorganic materials 0.000 description 1
- 239000010937 tungsten Substances 0.000 description 1
Images
Classifications
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C4/00—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge
- C23C4/12—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge characterised by the method of spraying
- C23C4/14—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge characterised by the method of spraying for coating elongate material
- C23C4/16—Wires; Tubes
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C4/00—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge
- C23C4/12—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge characterised by the method of spraying
- C23C4/131—Wire arc spraying
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C4/00—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge
- C23C4/12—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge characterised by the method of spraying
- C23C4/134—Plasma spraying
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C4/00—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge
- C23C4/12—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge characterised by the method of spraying
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Plasma & Fusion (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Coating By Spraying Or Casting (AREA)
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102011085324.3 | 2011-10-27 | ||
DE102011085324A DE102011085324A1 (de) | 2011-10-27 | 2011-10-27 | Plasmaspritzverfahren |
PCT/EP2012/069420 WO2013060552A1 (de) | 2011-10-27 | 2012-10-02 | Plasmaspritzverfahren |
Publications (1)
Publication Number | Publication Date |
---|---|
CN103890222A true CN103890222A (zh) | 2014-06-25 |
Family
ID=47002858
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN201280052953.1A Pending CN103890222A (zh) | 2011-10-27 | 2012-10-02 | 等离子体喷射方法 |
Country Status (7)
Country | Link |
---|---|
US (1) | US20140154422A1 (de) |
EP (1) | EP2771496A1 (de) |
CN (1) | CN103890222A (de) |
DE (1) | DE102011085324A1 (de) |
IN (1) | IN2014CN02960A (de) |
RU (1) | RU2608247C2 (de) |
WO (1) | WO2013060552A1 (de) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105986919B (zh) * | 2015-01-28 | 2019-08-27 | 代卫东 | 一种改进的发动机缸体及其制造工艺 |
Families Citing this family (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102013112809A1 (de) * | 2013-11-20 | 2015-05-21 | Ks Aluminium-Technologie Gmbh | Verfahren zur Herstellung einer gespritzten Zylinderlauffläche eines Zylinderkurbelgehäuses einer Verbrennungskraftmaschine sowie derartiges Zylinderkurbelgehäuse |
ES2822048T3 (es) * | 2014-03-11 | 2021-04-28 | Tekna Plasma Systems Inc | Proceso y aparato para producir partículas de polvo por atomización de un material de alimentación en forma de miembro alargado |
US20150376761A1 (en) * | 2014-06-30 | 2015-12-31 | United Technologies Corporation | Systems and methods for plasma spray coating |
DE102016116815A1 (de) * | 2016-09-08 | 2018-03-08 | Dr. Ing. H.C. F. Porsche Aktiengesellschaft | Verfahren zur Beschichtung eines Zylinders einer Verbrennungskraftmaschine und Zylinder für eine Verbrennungskraftmaschine |
DE102021106846A1 (de) | 2021-03-19 | 2022-09-22 | Rolls-Royce Solutions GmbH | Zylinderlaufbahn mit Teilbereichen und Verfahren zur Herstellung der Zylinderlaufbahn, sowie Zylinder und Brennkraftmaschine |
DE102022105774A1 (de) | 2022-03-11 | 2023-09-14 | Bayerische Motoren Werke Aktiengesellschaft | Verfahren zum Bearbeiten eines Kurbelgehäuses sowie Kurbelgehäuse |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN1242720A (zh) * | 1997-02-14 | 2000-01-26 | 福特环球技术公司 | 改进的等离子体转移金属丝弧热喷镀装置及方法 |
CN101418426A (zh) * | 2007-10-23 | 2009-04-29 | 日产自动车株式会社 | 喷镀膜形成方法以及喷镀膜形成装置 |
FR2924365A1 (fr) * | 2007-12-03 | 2009-06-05 | Peugeot Citroen Automobiles Sa | Procede de fabrication d'un revetement comportant des pores aptes a retenir un lubrifiant et piece comportant un tel revetement |
US20100104736A1 (en) * | 2008-10-23 | 2010-04-29 | Baker Hughes Incorporated | Method and apparatus for automated application of hardfacing material to drill bits |
Family Cites Families (15)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4122327A (en) * | 1975-07-17 | 1978-10-24 | Metco Inc. | Automatic plasma flame spraying process and apparatus |
US5047612A (en) * | 1990-02-05 | 1991-09-10 | General Electric Company | Apparatus and method for controlling powder deposition in a plasma spray process |
US5296667A (en) * | 1990-08-31 | 1994-03-22 | Flame-Spray Industries, Inc. | High velocity electric-arc spray apparatus and method of forming materials |
DE4411296C2 (de) | 1994-01-14 | 1995-12-21 | Castolin Sa | Zwei- oder mehrphasige korrosionsfeste Beschichtung, Verfahren zu ihrer Herstellung und Verwendung von Beschichtungswerkstoff |
DE4447514C2 (de) | 1994-01-14 | 1996-07-25 | Castolin Sa | Verfahren zur Herstellung eines Hilfsmittels zum thermischen Spritzen und seine Verwendung als Pulverfüllung von Fülldraht |
US5592927A (en) * | 1995-10-06 | 1997-01-14 | Ford Motor Company | Method of depositing and using a composite coating on light metal substrates |
JPH11515057A (ja) | 1995-10-31 | 1999-12-21 | フォルクスワーゲン・アクチェンゲゼルシャフト | 軽金属合金上に滑り面を形成する方法 |
US5808270A (en) * | 1997-02-14 | 1998-09-15 | Ford Global Technologies, Inc. | Plasma transferred wire arc thermal spray apparatus and method |
CH695339A5 (de) | 2002-02-27 | 2006-04-13 | Sulzer Metco Ag | Zylinderlaufflächenschicht für Verbrennungsmotoren sowie Verfahren zu deren Herstellung. |
US6967304B2 (en) * | 2002-04-29 | 2005-11-22 | Cyber Materials Llc | Feedback enhanced plasma spray tool |
DE102005027828A1 (de) * | 2005-06-15 | 2006-12-21 | Mahle International Gmbh | Verfahren zum Beschichten einer Zylinderlaufbuchse |
DE102007010698A1 (de) | 2007-03-06 | 2008-09-11 | Bayerische Motoren Werke Aktiengesellschaft | Verfahren zur Herstellung einer Beschichtung |
EP2052785B1 (de) * | 2007-10-23 | 2017-09-06 | Nissan Motor Co., Ltd. | Beschichtungsmethode, Vorrichtung und Produkt |
JP5113783B2 (ja) * | 2009-02-20 | 2013-01-09 | 本田技研工業株式会社 | シリンダライナ |
EP2236211B1 (de) * | 2009-03-31 | 2015-09-09 | Ford-Werke GmbH | Thermisches Lichtbogenspritzsystem |
-
2011
- 2011-10-27 DE DE102011085324A patent/DE102011085324A1/de active Pending
-
2012
- 2012-10-02 RU RU2014121305A patent/RU2608247C2/ru active
- 2012-10-02 WO PCT/EP2012/069420 patent/WO2013060552A1/de active Application Filing
- 2012-10-02 CN CN201280052953.1A patent/CN103890222A/zh active Pending
- 2012-10-02 IN IN2960CHN2014 patent/IN2014CN02960A/en unknown
- 2012-10-02 US US14/236,049 patent/US20140154422A1/en not_active Abandoned
- 2012-10-02 EP EP12769643.3A patent/EP2771496A1/de not_active Withdrawn
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN1242720A (zh) * | 1997-02-14 | 2000-01-26 | 福特环球技术公司 | 改进的等离子体转移金属丝弧热喷镀装置及方法 |
CN101418426A (zh) * | 2007-10-23 | 2009-04-29 | 日产自动车株式会社 | 喷镀膜形成方法以及喷镀膜形成装置 |
FR2924365A1 (fr) * | 2007-12-03 | 2009-06-05 | Peugeot Citroen Automobiles Sa | Procede de fabrication d'un revetement comportant des pores aptes a retenir un lubrifiant et piece comportant un tel revetement |
US20100104736A1 (en) * | 2008-10-23 | 2010-04-29 | Baker Hughes Incorporated | Method and apparatus for automated application of hardfacing material to drill bits |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105986919B (zh) * | 2015-01-28 | 2019-08-27 | 代卫东 | 一种改进的发动机缸体及其制造工艺 |
Also Published As
Publication number | Publication date |
---|---|
IN2014CN02960A (de) | 2015-07-03 |
US20140154422A1 (en) | 2014-06-05 |
WO2013060552A1 (de) | 2013-05-02 |
RU2014121305A (ru) | 2015-12-10 |
EP2771496A1 (de) | 2014-09-03 |
DE102011085324A1 (de) | 2013-05-02 |
RU2608247C2 (ru) | 2017-01-17 |
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Legal Events
Date | Code | Title | Description |
---|---|---|---|
C06 | Publication | ||
PB01 | Publication | ||
C10 | Entry into substantive examination | ||
SE01 | Entry into force of request for substantive examination | ||
C02 | Deemed withdrawal of patent application after publication (patent law 2001) | ||
WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20140625 |