CN103887738B - A kind of cabin wire harness automatic wiring system and method - Google Patents
A kind of cabin wire harness automatic wiring system and method Download PDFInfo
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- CN103887738B CN103887738B CN201410149900.2A CN201410149900A CN103887738B CN 103887738 B CN103887738 B CN 103887738B CN 201410149900 A CN201410149900 A CN 201410149900A CN 103887738 B CN103887738 B CN 103887738B
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Abstract
The invention discloses a kind of cabin wire harness automatic wiring system and method, its system includes wire harness pre-processing assembly and wire harness self routing assembly, and wire harness pre-processing assembly includes cable lower thread mechanism, marking mechanism, pre-bunchy mechanism and wire harness storing mechanism; Wire harness self routing assembly includes locating pin installing mechanism, wire harness dish line device mechanism for picking (4) and self routing mechanism (6). Its wiring method includes wire harness pretreatment, wire harness self routing and wire harness post-processing step, include successively cable cutting roll off the production line, mark, pre-bunchy, wire harness storage, locating pin install, wire harness dish line device select and pickup, intert wiring. The present invention improves wiring efficiency while alleviating artificial burden, reduces cabin cable and makes the probability made mistakes, also reduces the manufacturing cost of cabin cable; Meanwhile, adding cable wiring real-time monitoring and control, the raising for cloth linear velocity Yu precision provides strong guarantee.
Description
Technical field
The present invention relates to aircraft cabin wire harness and manufacture field, particularly relate to a kind of cabin wire harness automatic wiring system and method.
Background technology
At present, the wire harness in domestic cabin is all realized by manual routing, and this work is relatively complicated, it is necessary to operator have higher technical capability and focus, and mass production is inefficient. And present most of patents are devoted to solve how to utilize what software completed all kinds of cables in the equipment such as cabin to move towards design, namely it is devoted to the wiring problem solving design end. Such as, China Patent Publication No. CN1617145A, disclose a kind of quick three-dimensional wiring method for communication machine, disclose the UG operating platform with computer and UG software sharing three dimensional wiring; And for example, China Patent Publication No. CN101071450A, disclose a kind of electronic machine three-dimensional automatic routing system, wiring file can be automatically converted into by design data, automatically select best wiring path and can automatic placement cable. But these wiring methods are all just for the design end of three dimensional wiring problem in cabin, it is impossible to solve actual cabin harness wiring problem, the bottleneck transfer of cabin harness wiring gives manufacture end.
At present, bus cable about more than 20 that single engine room inside need to connect up is planted, and is always about 100km, will improve wire harness in cabin and make the efficiency of (cable wiring), it is desirable to method replace some manual operating process no more than seeking automation equipment.
Summary of the invention
It is an object of the invention to overcome the deficiencies in the prior art, it is provided that a kind of novel cabin wire harness automatic wiring system and method, replace Traditional Man wiring with full-automation wiring, improve wiring accuracy and wiring efficiency, alleviate artificial burden.
It is an object of the invention to be achieved through the following technical solutions: a kind of cabin wire harness automatic wiring system, it includes wire harness pre-processing assembly and wire harness self routing assembly:
Described wire harness pre-processing assembly include for manage according to wiring information system cable that needs connect ups from the cable lower thread mechanism cutting cable disc line apparatus and rolling off the production line, be used for, according to wiring information management system, the cable after rolling off the production line carried out the marking mechanism of mark, be used for after completing mark the whereabouts position of coming according to cable and cable carried out pre-bundles of pre-bunchy mechanism and is used for being involved in pre-bundles of wire harness the wire harness storing mechanism of wire harness dish line device; The outlet of cable lower thread mechanism passes sequentially through marking mechanism and is connected with the entrance of wire harness storing mechanism with pre-bunchy mechanism;
Described wire harness self routing assembly include for according to wiring information manage system the locating pin installing mechanism of locating pin is automatically installed on nail-plate, for picking up the mechanism for picking of wire harness dish line device and completing cable interting thus realizing the self routing mechanism of self routing between locating pin for managing system according to wiring information.
Cabin wire harness automatic wiring system also includes wire harness aftertreatment assembly, and wire harness aftertreatment assembly includes the nail-plate transmission mechanism for the nail-plate transmission to next station that will complete wiring.
Described pre-bunchy mechanism carries out pre-bunchy to carrying out the identical cable in whereabouts position, and by independent cable or whole wire harness individual packages.
Described wire harness storing mechanism also includes for completing the wire harness pre-tensioner assembly of pre-tensioned wire harness.
Described wire harness dish line utensil has unique No. ID.
Described mechanism for picking includes No. ID on scanning recognition wire harness dish line device to determine the required scanner using wire harness dish line device.
Described wiring information management system includes wire harness pretreatment module and wire harness self routing module:
Wire harness pretreatment module include for according to required length of cable drive cable lower thread mechanism carry out the cable lower thread mechanism that cuts and roll off the production line control submodule, for driving the marking mechanism that the cable after rolling off the production line is carried out mark by marking mechanism to control submodule, control submodule for driving wire harness dish line device to rotate pre-bundles of wire harness is involved in the dish line traffic control submodule of wire harness dish line device, being used for driving the pre-tensioner assembly of wire harness to complete the pre-tensioner assembly of the pre-tensioned wire harness of wire harness;
Wire harness self routing module includes for driving the locating pin installing mechanism that locating pin installing mechanism automatically installs locating pin on nail-plate to control submodule, for the scanner submodule of scanning recognition wire harness dish line device ID, for driving the mechanism for picking that mechanism for picking selects the wire harness dish line device of required No. ID to be picked up to control submodule, control submodule for the self routing mechanism driving self routing mechanism to realize the cable interspersed wiring between locating pin.
Described wiring information management system also includes wire harness post-processing module, and wire harness post-processing module includes for driving nail-plate transmission mechanism that the nail-plate transmission mechanism of the nail-plate transmission to next station that complete wiring is controlled submodule.
A kind of cabin wire harness automatic wiring method, it includes a wire harness pre-treatment step and a wire harness self routing step:
Described wire harness pre-treatment step includes following sub-step:
S101: cable lower thread mechanism controls submodule according to cable lower thread mechanism will need the cable of wiring to roll off the production line from cutting cable disc line apparatus;
S102: marking mechanism controls submodule according to marking mechanism and the cable after rolling off the production line carries out mark, and marking is recorded be stored in wiring information management system;
S103: pre-bunchy mechanism carries out pre-bunchy to carrying out the identical cable in whereabouts position, and by independent cable or whole wire harness individual packages;
S104: pre-bundles of wire harness is involved in wire harness dish line device according to dish line traffic control submodule by wire harness dish line device, and each wire harness dish line utensil has unique No. ID, and corresponding for each wire harness dish line device No. ID is stored in wiring information management system;
Described wire harness self routing step includes following sub-step:
S201: locating pin installing mechanism controls submodule according to locating pin installing mechanism and locating pin is arranged on as required on nail-plate;
S202: scanner scanning also identifies wire harness dish line device ID, and control the required wire harness dish line device of mechanism for picking pickup as required;
S203: self routing mechanism controls submodule according to self routing mechanism and realizes the cable interspersed wiring between locating pin.
Cabin wire harness automatic wiring method also includes a wire harness post-processing step, and nail-plate transmission mechanism controls submodule according to nail-plate transmission mechanism to be transmitted the nail-plate completing wiring to next station.
The invention has the beneficial effects as follows: the present invention instead of Traditional Man cabin harness wiring with full-automation wiring, provide automatic production line and production method that a cabin wire harness manufactures, wiring efficiency is improve while alleviating artificial burden, reduce cabin cable and make the probability made mistakes, also reduce the manufacturing cost of cabin cable; Meanwhile, adding cable wiring real-time monitoring and control, the raising for cloth linear velocity Yu precision provides strong guarantee.
Accompanying drawing explanation
Fig. 1 is wire harness self routing modular construction schematic diagram of the present invention;
Fig. 2 is wire harness pre-treatment step flow chart of the present invention;
Fig. 3 is wire harness self routing flow chart of steps of the present invention;
In figure, 1-nail-plate, 2-locating pin, 3-wire harness dish line device, 4-mechanism for picking, 5-cable, 6-self routing mechanism.
Detailed description of the invention
Below in conjunction with accompanying drawing, technical scheme is described in further detail, but protection scope of the present invention is not limited to the following stated.
A kind of cabin wire harness automatic wiring system, it includes wire harness pre-processing assembly and wire harness self routing assembly:
Described wire harness pre-processing assembly include for manage according to wiring information system cable 5 that needs connect ups from the cable lower thread mechanism cutting cable disc line apparatus and rolling off the production line, be used for, according to wiring information management system, the cable 5 after rolling off the production line carried out the marking mechanism of mark, be used for after completing mark the whereabouts position of coming according to cable 5 and cable 5 carried out pre-bundles of pre-bunchy mechanism and is used for being involved in pre-bundles of wire harness the wire harness storing mechanism of wire harness dish line device 3; The outlet of cable lower thread mechanism passes sequentially through marking mechanism and is connected with the entrance of wire harness storing mechanism with pre-bunchy mechanism;
As it is shown in figure 1, described wire harness self routing assembly include for according to wiring information manage system the locating pin installing mechanism of locating pin 2 is automatically installed on nail-plate 1, for picking up the mechanism for picking 4 of wire harness dish line device 3 and completing cable 5 interting thus realizing the self routing mechanism 6 of self routing between locating pin 2 for managing system according to wiring information.
Cabin wire harness automatic wiring system also includes wire harness aftertreatment assembly, and wire harness aftertreatment assembly includes for the nail-plate 1 completing wiring is transmitted the nail-plate transmission mechanism to next station, the wire harness colligation mechanism that is used for wire harness carrying out colligation according to Design Requirement Drawing, the mark pipe that is used for wearing mark pipe wear mechanism, the heat-shrink tube that is used for wearing heat-shrink tube wears mechanism, is used for the connector device fitting mechanism of assembly connection device.
Described pre-bunchy mechanism carries out pre-bunchy to carrying out the identical cable in whereabouts position 5, and by independent cable 5 or whole wire harness individual packages.
Described wire harness storing mechanism also includes for completing the wire harness pre-tensioner assembly of pre-tensioned wire harness.
Described wire harness dish line device 3 has unique No. ID.
Described mechanism for picking 4 includes for No. ID on scanning recognition wire harness dish line device 3 to determine the required scanner using wire harness dish line device 3.
Described wiring information management system includes wire harness pretreatment module and wire harness self routing module:
Wire harness pretreatment module include for according to required cable 5 length drives cable lower thread mechanism carry out the cable lower thread mechanism that cuts and roll off the production line control submodule, for driving the marking mechanism that the cable 5 after rolling off the production line is carried out mark by marking mechanism to control submodule, for the dish line traffic control submodule driving wire harness dish line device 3 to rotate pre-bundles of wire harness is involved in wire harness dish line device 3, be used for driving the pre-tensioner assembly of wire harness to complete the pre-tensioner assembly of the pre-tensioned wire harness of wire harness and control submodule;
Wire harness self routing module includes for driving the locating pin installing mechanism that locating pin installing mechanism automatically installs locating pin 2 on nail-plate 1 to control submodule, for the scanner submodule of No. ID of scanning recognition wire harness dish line device 3, controls submodule for the mechanism for picking driving mechanism for picking 4 to select the wire harness dish line device 3 of required No. ID to be picked up, controls submodule for the self routing mechanism driving self routing mechanism 6 to realize the cable 5 interspersed wiring between locating pin 2.
Described wiring information management system also includes wire harness post-processing module, and wire harness post-processing module includes for driving nail-plate transmission mechanism that the nail-plate 1 completing wiring transmits the nail-plate transmission mechanism control submodule to next station.
A kind of cabin wire harness automatic wiring method, it includes a wire harness pre-treatment step and a wire harness self routing step:
As in figure 2 it is shown, wire harness pre-treatment step includes following sub-step:
S101: cable lower thread mechanism controls submodule according to cable lower thread mechanism will need the cable 5 of wiring to roll off the production line from cutting cable disc line apparatus;
S102: marking mechanism controls submodule according to marking mechanism and the cable 5 after rolling off the production line carries out mark, and marking is recorded be stored in wiring information management system;
S103: pre-bunchy mechanism carries out pre-bunchy to carrying out the identical cable in whereabouts position 5, and by independent cable 5 or whole wire harness individual packages;
S104: pre-bundles of wire harness is involved in wire harness dish line device 3 according to dish line traffic control submodule by wire harness dish line device 3, and each wire harness dish line device 3 has unique No. ID, and No. ID of each wire harness dish line device 3 correspondence is stored in wiring information management system.
As it is shown on figure 3, wire harness self routing step includes following sub-step:
S201: locating pin installing mechanism controls submodule according to locating pin installing mechanism and is arranged on nail-plate 1 as required by locating pin 2;
S202: scanner scanning also identifies No. ID of wire harness dish line device 3, and control mechanism for picking 4 as required and pick up required wire harness dish line device 3;
S203: self routing mechanism 6 controls submodule according to self routing mechanism and realizes the cable 5 interspersed wiring between locating pin 2.
Cabin wire harness automatic wiring method also includes a wire harness post-processing step, and nail-plate transmission mechanism controls submodule according to nail-plate transmission mechanism to be transmitted the nail-plate 1 completing wiring to next station; Manually wire harness is carried out colligation according to Design Requirement Drawing by employing wire harness colligation mechanism; Adopt mark pipe to wear mechanism and wear mark pipe; Adopt heat-shrink tube to wear mechanism and wear heat-shrink tube; Adopt connector device fitting mechanism assembly connection device.
The above is only the preferred embodiment of the present invention, it is to be understood that the present invention is not limited to form disclosed herein, it is not to be taken as the eliminating to other embodiments, and can be used for other combinations various, amendment and environment, and in contemplated scope described herein, can be modified by the technology of above-mentioned instruction or association area or knowledge. And the change that those skilled in the art carry out and change are without departing from the spirit and scope of the present invention, then all should in the protection domain of claims of the present invention.
Claims (10)
1. a cabin wire harness automatic wiring system, it is characterised in that: it includes wire harness pre-processing assembly and wire harness self routing assembly:
Described wire harness pre-processing assembly includes for managing the cable (5) that connected up by needs of system according to wiring information from the cable lower thread mechanism cutting and rolling off the production line cable disc line apparatus, for managing system according to wiring information, the cable (5) after rolling off the production line is carried out the marking mechanism of mark, cable (5) is carried out pre-bundles of pre-bunchy mechanism and for pre-bundles of wire harness being involved in the wire harness storing mechanism of wire harness dish line device (3) for whereabouts position of coming according to cable (5) after completing mark, the outlet of cable lower thread mechanism passes sequentially through marking mechanism and is connected with the entrance of wire harness storing mechanism with pre-bunchy mechanism,
Described wire harness self routing assembly includes for automatically installing the locating pin installing mechanism of locating pin (2) on nail-plate (1) according to wiring information management system, being used for picking up the mechanism for picking (4) of wire harness dish line device (3) and complete cable (5) interting thus realizing the self routing mechanism (6) of self routing between locating pin (2) for managing system according to wiring information.
2. a kind of cabin according to claim 1 wire harness automatic wiring system, it is characterised in that: it also includes wire harness aftertreatment assembly, and wire harness aftertreatment assembly includes the nail-plate transmission mechanism for nail-plate (1) transmission to next station that will complete wiring.
3. a kind of cabin according to claim 1 wire harness automatic wiring system, it is characterised in that: described pre-bunchy mechanism carries out pre-bunchy to coming the identical cable in whereabouts position (5), and by independent cable (5) or whole wire harness individual packages.
4. a kind of cabin according to claim 1 wire harness automatic wiring system, it is characterised in that: described wire harness storing mechanism also includes for completing the wire harness pre-tensioner assembly of pre-tensioned wire harness.
5. a kind of cabin according to claim 1 wire harness automatic wiring system, it is characterised in that: described wire harness dish line device (3) has unique No. ID.
6. a kind of cabin according to claim 5 wire harness automatic wiring system, it is characterised in that: described mechanism for picking (4) includes for No. ID on scanning recognition wire harness dish line device (3) to determine the required scanner using wire harness dish line device (3).
7. a kind of cabin according to claim 1 wire harness automatic wiring system, it is characterised in that: described wiring information management system includes wire harness pretreatment module and wire harness self routing module:
Wire harness pretreatment module includes controlling submodule for the cable lower thread mechanism carrying out cutting and rolling off the production line according to required cable (5) length drives cable lower thread mechanism, for driving the marking mechanism that the cable (5) after rolling off the production line is carried out mark by marking mechanism to control submodule, the dish line traffic control submodule pre-bundles of wire harness being involved in wire harness dish line device (3) for driving wire harness dish line device (3) to rotate, submodule is controlled for driving the pre-tensioner assembly of wire harness to complete the pre-tensioner assembly of the pre-tensioned wire harness of wire harness,
Wire harness self routing module includes for driving the locating pin installing mechanism that locating pin installing mechanism automatically installs locating pin (2) on nail-plate (1) to control submodule, scanner submodule for scanning recognition wire harness dish line device (3) ID, for driving the mechanism for picking that mechanism for picking (4) selects wire harness dish line device (3) of required No. ID to be picked up to control submodule, for driving the self routing mechanism that self routing mechanism (6) realizes the cable (5) interspersed wiring between locating pin (2) to control submodule.
8. a kind of cabin according to claim 7 wire harness automatic wiring system, it is characterized in that: described wiring information management system also includes wire harness post-processing module, wire harness post-processing module includes for driving nail-plate transmission mechanism that the nail-plate transmission mechanism of nail-plate (1) transmission to next station that complete wiring is controlled submodule.
9. a cabin wire harness automatic wiring method, it is characterised in that: it includes a wire harness pre-treatment step and a wire harness self routing step:
Described wire harness pre-treatment step includes following sub-step:
S101: cable lower thread mechanism controls submodule according to cable lower thread mechanism will need the cable (5) of wiring to roll off the production line from cutting cable disc line apparatus;
S102: marking mechanism controls submodule according to marking mechanism and the cable (5) after rolling off the production line carries out mark, and marking is recorded be stored in wiring information management system;
S103: pre-bunchy mechanism carries out pre-bunchy to coming the identical cable in whereabouts position (5), and by independent cable (5) or whole wire harness individual packages;
S104: pre-bundles of wire harness is involved in wire harness dish line device (3) according to dish line traffic control submodule by wire harness dish line device (3), each wire harness dish line device (3) has unique No. ID, and is stored in wiring information management system by No. ID of each wire harness dish line device (3) correspondence;
Described wire harness self routing step includes following sub-step:
S201: locating pin installing mechanism controls submodule according to locating pin installing mechanism and is arranged on nail-plate (1) as required by locating pin (2);
S202: scanner scanning also identifies wire harness dish line device (3) ID, and control required wire harness dish line device (3) of mechanism for picking (4) pickup as required;
S203: self routing mechanism (6) controls submodule according to self routing mechanism and realizes the cable (5) interspersed wiring between locating pin (2).
10. a kind of cabin according to claim 9 wire harness automatic wiring method, it is characterized in that: it also includes a wire harness post-processing step, nail-plate transmission mechanism controls submodule according to nail-plate transmission mechanism to be transmitted the nail-plate (1) completing wiring to next station.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201410149900.2A CN103887738B (en) | 2014-04-15 | 2014-04-15 | A kind of cabin wire harness automatic wiring system and method |
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| CN201410149900.2A CN103887738B (en) | 2014-04-15 | 2014-04-15 | A kind of cabin wire harness automatic wiring system and method |
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| CN103887738A CN103887738A (en) | 2014-06-25 |
| CN103887738B true CN103887738B (en) | 2016-06-15 |
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| CN105005277B (en) * | 2015-05-11 | 2017-12-22 | 中车青岛四方机车车辆股份有限公司 | A kind of big line blanking system of rail vehicle designs and production method |
| CN105337222A (en) * | 2015-09-30 | 2016-02-17 | 中邮建技术有限公司 | Arranging construction method for six types of wires of IDC machine room |
| CN106711866B (en) * | 2017-03-07 | 2018-05-11 | 长春理工大学 | A kind of aircraft harness automatic wiring machine |
| CN107992686B (en) * | 2017-12-06 | 2021-03-26 | 长春理工大学 | Wire harness path generation system for full-automatic wiring machine |
| CN108318987A (en) * | 2018-04-28 | 2018-07-24 | 山东小胖网络科技有限公司 | A kind of lift visualization connecton layout and its wiring method |
| CN109473235A (en) * | 2018-11-14 | 2019-03-15 | 航天极创物联网研究院(南京)有限公司 | A kind of automatic wiring machine and its working method based on three-dimensional movement platform realization |
| CN109585093A (en) * | 2018-11-14 | 2019-04-05 | 航天极创物联网研究院(南京)有限公司 | A kind of automatic wiring machine based on coiling form |
| CN109795921A (en) * | 2018-12-14 | 2019-05-24 | 上海航天设备制造总厂有限公司 | Self routing cable reel |
| CN111362051A (en) * | 2018-12-25 | 2020-07-03 | 北京风折科技有限公司 | Cable transfer device of intelligent wire harness machine |
| CN111371041B (en) * | 2018-12-25 | 2022-02-18 | 北京风折科技有限公司 | Intelligent cable assembly system and control method |
| CN109904793A (en) * | 2019-03-29 | 2019-06-18 | 北京理工大学 | Harness automatic moulding system |
| CN112736621B (en) * | 2020-12-30 | 2022-06-21 | 季华科技有限公司 | Wire harness arranging device and method |
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| US4803778A (en) * | 1983-10-07 | 1989-02-14 | The Boeing Company | Method for making a wire harness |
| CN101071450A (en) * | 2007-06-08 | 2007-11-14 | 桂林电子科技大学 | Electronic machine three-dimensional automatic routing system |
| CN101083161A (en) * | 2006-05-30 | 2007-12-05 | 矢崎总业株式会社 | Wire harness assembly assist device, wire harness assembly assist unit, and method of assisting assembly of wire harness |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| JP3654758B2 (en) * | 1997-12-02 | 2005-06-02 | 富士通株式会社 | Automatic wiring connection device |
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| US4803778A (en) * | 1983-10-07 | 1989-02-14 | The Boeing Company | Method for making a wire harness |
| CN101083161A (en) * | 2006-05-30 | 2007-12-05 | 矢崎总业株式会社 | Wire harness assembly assist device, wire harness assembly assist unit, and method of assisting assembly of wire harness |
| CN101071450A (en) * | 2007-06-08 | 2007-11-14 | 桂林电子科技大学 | Electronic machine three-dimensional automatic routing system |
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