CN109585093A - A kind of automatic wiring machine based on coiling form - Google Patents
A kind of automatic wiring machine based on coiling form Download PDFInfo
- Publication number
- CN109585093A CN109585093A CN201811350576.5A CN201811350576A CN109585093A CN 109585093 A CN109585093 A CN 109585093A CN 201811350576 A CN201811350576 A CN 201811350576A CN 109585093 A CN109585093 A CN 109585093A
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- 238000002372 labelling Methods 0.000 claims abstract description 30
- 230000033001 locomotion Effects 0.000 claims abstract description 23
- 238000012545 processing Methods 0.000 claims abstract description 14
- 238000007639 printing Methods 0.000 claims abstract description 10
- 238000012544 monitoring process Methods 0.000 claims abstract description 9
- 238000000034 method Methods 0.000 claims description 18
- 238000001514 detection method Methods 0.000 claims description 4
- 230000005611 electricity Effects 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 14
- 238000004804 winding Methods 0.000 abstract description 11
- 239000004744 fabric Substances 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 230000003190 augmentative effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 239000004020 conductor Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000018109 developmental process Effects 0.000 description 1
- 230000005662 electromechanics Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 238000005086 pumping Methods 0.000 description 1
- 238000012827 research and development Methods 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
- 230000005570 vertical transmission Effects 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/012—Apparatus or processes specially adapted for manufacturing conductors or cables for manufacturing wire harnesses
- H01B13/01236—Apparatus or processes specially adapted for manufacturing conductors or cables for manufacturing wire harnesses the wires being disposed by machine
- H01B13/01245—Apparatus or processes specially adapted for manufacturing conductors or cables for manufacturing wire harnesses the wires being disposed by machine using a layout board
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
- G05B19/41875—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by quality surveillance of production
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- General Engineering & Computer Science (AREA)
- Quality & Reliability (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Automation & Control Theory (AREA)
- Winding, Rewinding, Material Storage Devices (AREA)
Abstract
The present invention relates to a kind of automatic wiring machines based on coiling form, including industrial personal computer, line sending labeling and tension sensing unit, label print unit, routing cell and video processing unit, wherein, line sending labeling and tension sensing unit, label print unit, routing cell and video processing unit input terminal are connect with industrial personal computer output end respectively；Line sending labeling and tension sensing unit include numerical control board, line sending electric motor units, tension sensing unit, labeling control unit；Label print unit includes label printing；Routing cell includes numerical control board and coiling motion platform；Video processing unit includes video processor and monitoring camera.Advantage: 1) integrated control of the automatic wiring machine based on winding mode, the Automatic Control of wire tension auto-adjustment control, real-time online device for labeling and bobbin winder device are simultaneously solved.2) yield of bunch product is effectively improved, labor intensity is reduced, reduces the technical requirements of production cycle and operator.
Description
Technical field
The present invention is a kind of automatic wiring machine based on coiling form, belongs to technical field of automation in industry.
Background technique
With the intelligentized continuous propulsion of industrial automation, the assembly module of industrial equipment and product is increasing, and mould
Cable connection between block also becomes increasingly complex.Generally, line set electric appliance component to be linked together, which closes, is referred to as harness
Product.Bunch product has become the key components of the electronic control systems such as Hyundai Motor, aircraft.The quality of harness for
The overall performance and stability of equipment have important influence.In recent years, the processing of bunch product faces serious problem, such as produces
Low efficiency, error rate is high, the main reason is that production method falls behind.The bunch product of Most current is still added using manual mode
Work is completed.In typical harness manufacturing process, various conducting wires are put on a wiring plate according to specified path cloth, and are carried out
It is fixed, the end of a thread processing is carried out, finally binds bundled, is fabricated to harness finished product.
Now, in some complicated electromechanics and signal system, the complexity and workload of bunch product have exceeded hand
The limit of work production.Therefore, the demand for researching and developing harness automated production equipment becomes urgent.Harness automated production and correlation
The development of industry also will be intelligent manufacturing, and high-end assembling manufacturing provides boosting power.
In the research and development of harness automated production, occur some beneficial progress in recent years, such as based on guidance light beam
Auxiliary system, and the self routing technique based on mechanical arm and machine vision are produced with the harness of augmented reality.This
The introduction of a little technologies to the raising of wiring efficiency and harness quality all it is obvious that but they application range it is still narrow,
It may be only available for the manufacture of some specific type harness.
There is currently the inventions of some self routing machines, but are all using mechanical arm, based on emulation manpower operation
Mode, to handle the deployment of line bundle, operating process is unstable, and it is higher to be routed error rate.
Summary of the invention
Proposed by the present invention is a kind of automatic wiring machine based on coiling form, and its object is to manufacture for existing harness
In the process, the defects such as existing production efficiency is low, operator technical requirements are high, bunch product yield is low, propose one
The synchronous integrated control for realizing the automatic wiring machine based on winding mode of kind, the wire tension automatic adjustment control of self routing process
The automatic wiring machine of system, the Automatic Control of real-time online device for labeling and bobbin winder device.
Technical solution of the invention: a kind of automatic wiring machine based on coiling form, including industrial personal computer, line sending labeling
With tension sensing unit, label print unit, routing cell and video processing unit, wherein line sending labeling and tension sensing are single
Member, label print unit, routing cell and video processing unit are connect with industrial personal computer respectively；The line sending labeling and tension sensing
Unit includes A numerical control board, line sending electric motor units, tension sensing unit, labeling control unit, and the A numerical control board is watched by A
It takes unit to connect with line sending motor, A numerical control board is directly connected to tension sensor, A numerical control board and device for labeling control card
Connection, device for labeling control card move horizontally motor with label by B servo unit and connect, and are hung down by C servo unit and label
Straight mobile motor connection, is connect with label doubling clamping motor by D servo unit, is connect by relay with vacuum chuck；
The label print unit includes label printing, and industrial personal computer is connect with label machine；The routing cell includes B numerical control board
With coiling motion platform, the B numerical control board is connect with the X-axis motor of coiling motion platform by E servo unit, is watched by F
It takes unit to connect with the y-axis motor of coiling motion platform, be connect by G servo unit with the Z axis motor of coiling motion platform；Institute
Stating video processing unit includes video processor and monitoring camera, and the industrial personal computer is connect with video processor, video processing
Device is connect with monitoring camera.
Beneficial effects of the present invention:
1) integrated control of the automatic wiring machine based on winding mode, the wire tension of self routing process are solved simultaneously
The Automatic Control of auto-adjustment control, real-time online device for labeling and bobbin winder device.
2) yield of bunch product is effectively improved, labor intensity is reduced, the production cycle is reduced, reduces the technology of operator
It is required that.
Detailed description of the invention
Attached drawing 1 is the master control frame of automatic wiring machine.
Attached drawing 2 is automatic wiring machine control system architecture schematic diagram.
Attached drawing 3 is Serve Motor Control connected mode schematic diagram.
Attached drawing 4 is the side view of full-automatic real-time online price labeling.
1 is programmable tag printer in attached drawing, and 2 be to take tag platform, and 3 be horizontal moving guide rail, and 4 screw rods, 5 be right angle
Bracket, 6 be support plate, and 7 be to restore spring, and 8 be one-stroke electromagnetism guide rail, and 9 be rotating stepper motor, and 10 be that vertical transmission is horizontal
Beam, 11 be vertical motion sliding rail, and 12 be vacuum chuck, and 13 be doubling clamping plate, and 14 conducting wires to be labelled, 15 be transmission brace.
Specific embodiment
A kind of automatic wiring machine based on coiling form, control system include industrial personal computer, line sending labeling and tension sensing
Unit, label print unit, routing cell and video processing unit, wherein line sending labeling and tension sensing unit, label printing
Unit, routing cell and video processing unit are connect with industrial personal computer respectively；The line sending labeling and tension sensing unit include A number
Board, line sending electric motor units, tension sensing unit, labeling control unit are controlled, the A numerical control board passes through A servo unit and send
The connection of line motor, A numerical control board are directly connected to tension sensor, and A numerical control board is connect with device for labeling control card, labeling dress
It sets control card motor is moved horizontally with label by B servo unit and connect, pass through C servo unit and label vertical mobile motor connects
It connects, is connect by D servo unit with label doubling clamping motor, connect by relay with vacuum chuck；The label printing
Unit includes label printing, and industrial personal computer is connect with label machine；The routing cell includes that B numerical control board and coiling campaign are flat
Platform, the B numerical control board are connect by E servo unit with the X-axis motor of coiling motion platform, and F servo unit and coiling are passed through
The y-axis motor of motion platform connects, and is connect by G servo unit with the Z axis motor of coiling motion platform；The video processing is single
Member includes video processor and monitoring camera, and the industrial personal computer is connect with video processor, video processor and monitoring camera
Head connection.
The servo unit includes control card, driver and power supply, and the industrial personal computer output end is connect with control card, control
Card output end is connect with driver, and driver connects to power supply, and driver output end is connect with input end of motor.
A possibility that fluency and failure of winding process occur all has much relations with the tension of conducting wire.The line sending
Tension sensor and line sending motor form wire tension self-checking device in labeling and tension sensing unit, tension sensor
Real-time return conductor tension, system compare wire tension and tension reference value, then send wiring direction and speed to routing cell
The data command of degree adjusts the tension of conducting wire.
The routing cell include automatic wiring machine workbench, three-dimensional movement platform, conducting wire traction shuttle, coiling column and
Collision detecting device；The three-dimensional movement platform includes X-axis motor, X-axis guide rail, y-axis motor, Y-axis guide rail, Z axis motor, Z axis
Guide rail, each spindle motor are connect with each axis rail respectively, and X-axis guide rail is parallel to the ground, and Y-axis motion guide rail installs X-axis guide rail
On, the direction orthogonal vertical of direction and X-axis guide rail, Z axis guide rail is vertically installed in Y-axis guide rail；Automatic wiring machine workbench
On several coiling columns are installed, conducting wire traction shuttle is mounted on the Z axis of triaxial movement platform；In wiring process, conducting wire is worn
Shuttle is wrapped on coiling column between coiling column.
In winding process, in order to avoid the generation of possible mechanical disorder, the routing cell further includes that one kind simply may be used
The collision detecting device leaned on,.It shuttles between coiling column in the conducting wire traction shuttle of line sending in wiring process first, due to conducting wire
Be it is a kind of have flexible very well and toughness a material, in wiring process before the conducting wire of cloth be possible to be wound into conducting wire traction shuttle
Subsequent motion causes machine to break down, and the especially collision between conducting wire traction shuttle and coiling column can injure line shuttle dress
It sets.Since coiling column and coiling line shuttle are all metal materials, we concatenate a pull down resistor on conducting wire traction shuttle and connect
Onto control input and 5V power supply signal, and coiling column connects on the GND of control panel.In normal winding process, conducting wire is led
Drawing shuttle and column will not collide, therefore controls input signal and be in high level always, and when conducting wire traction shuttle and column are sent out
When raw fault contact, control input signal can pulled down to 0-V GND, generate a level jump.Control system can be sent out in this way
A FEED HOLD is sent to instruct to all motors, all motors can stop operating immediately.At this time operator can exclude
Then failure contacts machine lock state on industrial personal computer, continue winding process.
Since conducting wire marking mechanism is bigger, it is difficult to be integrated on motion platform, in addition coiling line shuttle is in wiring process
It is moving always, if marking mechanism is integrated into the stability that will be greatly reduced winding process thereon.For this purpose, we by
Full-automatic real-time online is added outside coiling work top and labels machine to solve the problems, such as, i.e., conducting wire first shifts to an earlier date mark and then enters back into
Winding process.But a problem is also brought in this way, position exactly up to standard needs to accurately calculate and determine.Here our one side roots
Mark spacing is calculated according to the coiling wire length of each wire, on the other hand, we introduce monitoring camera, using machine vision side
Formula measures the position of label on cloth conducting wire, then compares with theoretical reference position, finally adjusts the spacing up to standard of marking machine.
Further explanation of the technical solution of the present invention with reference to the accompanying drawing
As shown in Fig. 1, total control module is in communication with each other with three sub- control modules and them is made smoothly to cooperate.Three sons
Control module is respectively as follows: line sending and tension adjustment control module, printing and labelling control module, Wire Winding module.
Line sending and tension adjustment control module are used to realize three functions: pumping conducting wire, pumpback conducting wire, and adjust conducting wire
Power.Printing and labelling control module mainly realize three functions: according to character print label, mobile tag and doubling folder patch
Label.Wire Winding module also mainly realizes three functions: conducting wire coiling, collision detection, border detection.Wherein latter two function
Belong to safety in production function.
As shown in Fig. 2, industrial personal computer is directly connected with four modules: numerical control board 1, numerical control board 2, label machine
And video processor.Numerical control board 1 and line sending electric machine controller, tension sensor and label sticking machine control card are connected.
Device for labeling control card moves horizontally motor, label vertical mobile motor and label doubling by three servo units and label
Motor is connected, and in addition the control card also passes through the adsorption operations of a relay control vacuum chuck.Numerical control board 2 passes through three
A servo unit is connected with coiling motion platform, for realizing the operating function of coiling.Video processor and monitoring camera
It is connected, for providing precise positioning and failure anticipation function of the label on conducting wire.
As shown in Fig. 3, the detailed connection figure of Serve Motor Control, the controller support a variety of high speed positions to latch function
Can, including single latch, continuous to latch, high speed triggers emergency stop latch.Continuous latch can be achieved successively to carry out height to multiple positions
Speed latches, and the accurate detection function in multiple positions may be implemented in conjunction with output is compared at a high speed.
As shown in Fig. 4, full-automatic real-time online labels machine, including rack, label generate and printing equipment, label are flat
Moving device and label doubling sticker；Wherein, the label generates and printing equipment, label translating device are fixedly mounted on machine
On frame, label doubling sticker is connect with label translating device.
The label doubling sticker includes two pieces of doubling clamping plates, crossbeam, rubber suction cups, vacuum pump, electromagnetism guide rail, institute
It states electromagnetism guide rail to connect with the motor in label translating device, the tache motorice and crossbeam of electromagnetism guide rail are rigidly connected, two pieces of doublings
Clamping plate makees shaft connection by the both ends of two braces and crossbeam, and two pieces of doubling clamping plate original states are to expand horizontally in 180 °,
Every piece of doubling clamping plate is equipped with a circular through hole, and doubling cleat surface is equipped with a rubber suction cups, and the tail portion of rubber suction cups is worn
It crosses circular through hole and improves flexible vacuum tracheae connection vacuum pump, provide negative pressure strong suction for sucker.
The label translating device includes horizontal moving guide rail, motor, and the motor is mounted in horizontal moving guide rail, electricity
Machine is connect with the electromagnetism guide rail in label doubling sticker.
Claims (6)
1. a kind of automatic wiring machine based on coiling form, it is characterized in that control system includes industrial personal computer, line sending labeling and tension
Sensing unit, label print unit, routing cell and video processing unit, wherein line sending labeling and tension sensing unit, label
Print unit, routing cell and video processing unit are connect with industrial personal computer respectively；The line sending labeling and tension sensing unit packet
A numerical control board, line sending electric motor units, tension sensing unit, labeling control unit are included, the A numerical control board passes through A servo unit
It is connect with line sending motor, A numerical control board is directly connected to tension sensor, and A numerical control board is connect with device for labeling control card, patch
Device for mark control card moves horizontally motor with label by B servo unit and connect, and passes through C servo unit and the mobile electricity of label vertical
Machine connection, is connect with label doubling clamping motor by D servo unit, is connect by relay with vacuum chuck；The label
Print unit includes label printing, and industrial personal computer is connect with label machine；The routing cell includes B numerical control board and coiling fortune
Moving platform, the B numerical control board are connect by E servo unit with the X-axis motor of coiling motion platform, by F servo unit and
The y-axis motor of coiling motion platform connects, and is connect by G servo unit with the Z axis motor of coiling motion platform；At the video
Managing unit includes video processor and monitoring camera, and the industrial personal computer is connect with video processor, video processor and monitoring
Camera connection.
2. a kind of automatic wiring machine based on coiling form according to claim 1, it is characterized in that the servo unit packet
Control card, driver and power supply are included, the industrial personal computer output end is connect with control card, and control card output end is connect with driver,
Driver connects to power supply, and driver output end is connect with input end of motor.
3. a kind of automatic wiring machine based on coiling form according to claim 1, it is characterized in that line sending labeling and
Tension sensor and line sending motor form wire tension self-checking device, tension sensor in tension sensing unit return in real time
Wire tension is returned, system compares wire tension and tension reference value, and the number of wiring direction and speed is then sent to routing cell
According to instruction, the tension of conducting wire is adjusted.
4. a kind of automatic wiring machine based on coiling form according to claim 1, it is characterized in that the routing cell packet
Include automatic wiring machine workbench, three-dimensional movement platform, conducting wire traction shuttle, coiling column and collision detecting device；The three-dimensional
Motion platform includes X-axis motor, X-axis guide rail, y-axis motor, Y-axis guide rail, Z axis motor, Z axis guide rail, each spindle motor difference
It is connect with each axis rail, X-axis guide rail is parallel to the ground, and Y-axis motion guide rail is installed in X-axis guide rail, the direction in direction and X-axis guide rail
Orthogonal vertical, Z axis guide rail are vertically installed in Y-axis guide rail；Several coiling columns are installed on automatic wiring machine workbench,
Conducting wire traction shuttle is mounted on the Z axis of triaxial movement platform；In wiring process, conducting wire shuttles between coiling column, and winds
On coiling column.
5. a kind of automatic wiring machine based on coiling form according to claim 4, it is characterized in that the routing cell is also
Including collision detecting device, the collision detecting device is that conducting wire draws one pull down resistor of concatenation on shuttle and is connected to control input
On 5V power supply signal, coiling column is connect on the GND of control panel.
6. a kind of automatic wiring machine based on coiling form according to claim 5, it is characterized in that the collision detection fills
The working method set the following steps are included:
(1) when conducting wire traction shuttle and coiling column do not collide, control input signal is in high level always；
(2) when conducting wire traction shuttle and coiling column break down when contacting, control input signal pulls down to 0-VGND, generates level
Jump；
(3) control system sends FEEDHOLD and instructs to all motors, and all motors stop working immediately；
(4) operator debugs by hand, then operates industrial personal computer and works on.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811350576.5A CN109585093A (en) | 2018-11-14 | 2018-11-14 | A kind of automatic wiring machine based on coiling form |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811350576.5A CN109585093A (en) | 2018-11-14 | 2018-11-14 | A kind of automatic wiring machine based on coiling form |
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| Publication Number | Publication Date |
|---|---|
| CN109585093A true CN109585093A (en) | 2019-04-05 |
Family
ID=65922378
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811350576.5A Pending CN109585093A (en) | 2018-11-14 | 2018-11-14 | A kind of automatic wiring machine based on coiling form |
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| Country | Link |
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| CN (1) | CN109585093A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112584564A (en) * | 2019-09-27 | 2021-03-30 | 陈小平 | Full-automatic wiring machine |
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|---|---|---|---|---|
| CN201351066Y (en) * | 2009-01-08 | 2009-11-25 | 玉溪自强玉新包装材料有限公司 | Membrane wire drawing respooling machine |
| CN201829248U (en) * | 2010-08-06 | 2011-05-11 | 河南天海电器有限公司 | Electrical box protection module for automobile wire harness production |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112584564A (en) * | 2019-09-27 | 2021-03-30 | 陈小平 | Full-automatic wiring machine |
| CN112584564B (en) * | 2019-09-27 | 2024-02-09 | 陈小平 | Full-automatic wiring machine |
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| CB03 | Change of inventor or designer information |
Inventor after: Gao Baolong Inventor after: Zheng Feng Inventor after: Song Gaoshun Inventor before: Chen Chen Inventor before: Gao Baolong Inventor before: Zheng Feng Inventor before: Song Gaoshun |
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Application publication date: 20190405 |
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