CN106671613B - Full-automatic online PCB sprayed printed systems and method - Google Patents
Full-automatic online PCB sprayed printed systems and method Download PDFInfo
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- CN106671613B CN106671613B CN201710096025.XA CN201710096025A CN106671613B CN 106671613 B CN106671613 B CN 106671613B CN 201710096025 A CN201710096025 A CN 201710096025A CN 106671613 B CN106671613 B CN 106671613B
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J3/00—Typewriters or selective printing or marking mechanisms characterised by the purpose for which they are constructed
- B41J3/44—Typewriters or selective printing mechanisms having dual functions or combined with, or coupled to, apparatus performing other functions
- B41J3/445—Printers integrated in other types of apparatus, e.g. printers integrated in cameras
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J29/00—Details of, or accessories for, typewriters or selective printing mechanisms not otherwise provided for
- B41J29/38—Drives, motors, controls or automatic cut-off devices for the entire printing mechanism
- B41J29/393—Devices for controlling or analysing the entire machine ; Controlling or analysing mechanical parameters involving printing of test patterns
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J3/00—Typewriters or selective printing or marking mechanisms characterised by the purpose for which they are constructed
- B41J3/407—Typewriters or selective printing or marking mechanisms characterised by the purpose for which they are constructed for marking on special material
- B41J3/4073—Printing on three-dimensional objects not being in sheet or web form, e.g. spherical or cubic objects
Abstract
The invention discloses a kind of full-automatic online PCB sprayed printed systems and methods,Wherein,Full-automatic online PCB sprayed printed systems,Including base board delivery device,Controller and pcb board jet printing appts,Base board delivery device,Including holder,Feeder motor,Into plate sensor,Ejecting plate sensor,Moving track,Trapped orbit,The wide motor of track tune and detent mechanism,Feeder motor is arranged on holder,The wide motor of track tune is arranged on holder,And the wide motor of track tune is connect with moving track,It is arranged into plate sensor in one end of holder,The other end in holder is arranged in ejecting plate sensor,Detent mechanism is arranged on holder,Pcb board jet printing appts,Including supporting mechanism,CCD and spray printing mechanism,CCD and spray printing mechanism are arranged on supporting mechanism,Feeder motor,Into plate sensor,Ejecting plate sensor,The wide motor of track tune,CCD and spray printing mechanism are electrically connected with the controller.It solves the problems, such as to be easy to fall off, is expensive and compatible with new system poor.
Description
Technical field
The present invention relates to printed wiring board field more particularly to a kind of full-automatic online PCB sprayed printed systems and methods.
Background technology
As Quick Response Code applies the rise with electronic product manufacturing process tracking, electronic product to manufacture industry pair
It becomes increasingly conspicuous in the demand of PCB production processes tracking.According to the individual demand for manufacturing process tracking, tracking mark is usual
Including text, bar code and Quick Response Code, and due to technological requirement, a large amount of PCB production tracings marks are more suitable for using spray printing mode.
In present production technology, artificial labelled paster is mostly used greatly or is labelled by automation equipment.Present such technique is in life
Exist in production system and be easy to fall off, high-temperature process was needed in technique, it is expensive using high temperature paster, it is used for industry development
New system (such as MES), the defect of function of the existing labeling mode substantially without docking new management system.
Invention content
In order to overcome the shortcomings of above-mentioned technology, the purpose of the present invention is to provide a kind of full-automatic online PCB spray printings systems
System and method can solve the problems, such as to be easy to fall off, are expensive and compatible with new system poor.
The purpose of the present invention is realized using following technical scheme：
A kind of full-automatic online PCB sprayed printed systems, including base board delivery device, controller and pcb board jet printing appts, institute
State base board delivery device, including holder, feeder motor, into plate sensor, ejecting plate sensor, moving track, trapped orbit, track
Wide motor and detent mechanism, the trapped orbit is adjusted to be arranged in the side of holder, the moving track is arranged on holder, and moves
Dynamic rail road is arranged in parallel with trapped orbit, and the feeder motor is arranged on holder, and the wide motor of track tune is arranged in holder
On, and the wide motor of track tune is connect with moving track, it is described to be arranged into plate sensor in one end of holder, the ejecting plate sensing
The other end in holder is arranged in device, and the detent mechanism is arranged on holder, the pcb board jet printing appts, including supporting mechanism,
CCD and spray printing mechanism, the CCD and spray printing mechanism are arranged on supporting mechanism, the feeder motor, into plate sensor, go out
Plate sensor, the wide motor of track tune, CCD and spray printing mechanism are electrically connected with the controller.
Preferably, the detent mechanism, including positioning photoelectric sensor and positioning cylinder.
Preferably, described into plate sensor is into plate photoelectric sensor, and the ejecting plate sensor is ejecting plate photoelectric sensor.
Preferably, the positioning photoelectric sensor includes that the first positioning photoelectric sensor and second position photoelectric sensor,
The positioning cylinder, including the first positioning cylinder and the second positioning cylinder.
Preferably, the supporting mechanism, including X-axis, Y-axis, Z axis and R axis, the X-axis are two, and two X-axis are parallel to be set
It sets, the both ends of the Y-axis are separately positioned in two parallel X-axis, and the Z axis is arranged in Y-axis, and the R axis is arranged in Z axis
On, the nozzle of the CCD and spray printing mechanism is arranged on R axis.
Preferably, further include MES system, host computer, slave computer or reader for two-dimension code, the MES system, host computer,
Slave computer or reader for two-dimension code are communicated to connect with controller.
A kind of full-automatic online PCB jet printing methods are also disclosed in technical solution of the present invention simultaneously, include the following steps：
Selection needs the work order executed in operation interface, to transfer spray printing relevant parameter from database；
By controller according to pre-set spray printing rule generation production task；
After obtaining production task, controller acquires feed zone respective sensor signals, and by controlling feeder motor into plate,
After substrate reaches workspace, stopped into plate by controlling feeder motor, and moving track is adjusted by the wide motor of track tune, from
And substrate is completed to clamp, into production status；
Start CCD and imaged and analyzed Mark point offsets, to be accurately positioned substrate into plate error, generates position compensation
Parameter；
According to pre-set spray printing rule and position compensation parameter, reading code inspection is carried out one by one to the coding position of substrate
It looks into, reading code abnormal position is marked, distinguish the position for needing spray printing in jet printing process and needing to skip spray printing, and
To needing spray printing and the position for skipping spray printing being needed to be marked automatically respectively, to check before completing coding；
Normal spray printing is carried out according to the automatic label checked before pre-set spray printing rule and above-mentioned coding；
According to pre-set spray printing rule, reading code inspection is carried out one by one to coding position, if it find that checking abnormal existing
As it is effective that task end mark is then arranged；
It controls the wide motor of track tune and adjusts moving track, to unclamp substrate, and start feeder motor, substrate is exported；
If task end mark is effective, then stop current task, exit production process, waits for production ordering；Such as task knot
Bundle flag is invalid, then completes production task, and continues cycling through and execute spray printing production task.
Preferably, by controller according in pre-set spray printing rule generation task step, further including that judgement is
It is no to need line MES system, it such as needs to connect MES system, then controller is established data sharing by Ethernet and MES system and led to
Road reads production task from MES system.
Preferably, further include that task completion status is reported into MES system after completing production task.
Preferably, after obtaining production task, controller acquires in feed zone respective sensor signals, the respective sensor
Signal includes into plate sensor, ejecting plate sensor and/or the signal for positioning photoelectric sensor.
Compared with prior art, the beneficial effects of the present invention are：
Technical solution of the present invention using spraying technology, solve in the prior art production make in exist be easy to fall off,
High-temperature process was needed in technique, using the problem that high temperature paster is expensive, and controller can be carried out with the new system of industry
Communication connection solves the problems, such as that compatibility is poor.
And the technical program may be used with SMT producing line online modes, and realize with manufacture enterprise MES system
And the on-line real-time of spray printing component, external reading code component, effectively increase the production efficiency of mark spray printing；Using CCD, carry out
Location position and compensation improve the convenience used and spray printing quality；By the application of more spray printings rule, support same substrate more
The spray printing mode in a direction；By online with external barcode reader, realization is automatic to know plate spray printing；Bar code is identified by CCD
And Quick Response Code, realize mark blowing from the production and the one-stop solution of quality inspection read.
Description of the drawings
Fig. 1 is the functional block diagram of the full-automatic online PCB sprayed printed systems described in the specific embodiment of the invention；
Fig. 2 is the structural schematic diagram of the base board delivery device described in the specific embodiment of the invention；
Fig. 3 is the stereogram of the pcb board jet printing appts described in the specific embodiment of the invention；
Fig. 4 is the front view of the pcb board jet printing appts described in the specific embodiment of the invention；
Fig. 5 is the vertical view of the pcb board jet printing appts described in the specific embodiment of the invention；
Fig. 6 is the right view of the pcb board jet printing appts described in the specific embodiment of the invention；
Fig. 7 is the flow chart of the full-automatic online PCB jet printing methods described in the specific embodiment of the invention.
In figure：1- is into plate photoelectric sensor；2- ejecting plate photoelectric sensors；3- feeder motors；The wide motor of 4- track tune；5- is solid
Orbit determination road；6- moving tracks；The first positioning cylinders of 7-；8- first positions photoelectric sensor；The second positioning cylinders of 9-；10- second
Position photoelectric sensor；11- holders；12- nozzles；13-CCD；14-X axis；15-Y axis；16-Z axis；17-R axis.
Specific implementation mode
In the following, in conjunction with attached drawing and specific implementation mode, the present invention is described further：
As shown in Figure 1, a kind of full-automatic online PCB sprayed printed systems, including base board delivery device, controller and pcb board
Jet printing appts, base board delivery device as shown in Fig. 2, including holder 11, feeder motor 3, into plate sensor, ejecting plate sensor, move
The wide motor 4 of dynamic rail road 6, trapped orbit 5, track tune and detent mechanism, trapped orbit 5 are arranged in the side of holder 11, moving rail
Road 6 is arranged on holder 11, and moving track 6 is arranged in parallel with trapped orbit 5, and feeder motor 3 is arranged on holder 11, track
It adjusts wide motor 4 to be arranged on holder 11, and the wide motor 4 of the track tune is connect with moving track 6, is arranged into plate sensor in holder
The other end in holder 11 is arranged in 11 one end, ejecting plate sensor, and detent mechanism is arranged on holder 11, pcb board jet printing appts
As described in Fig. 3 to Fig. 6, including supporting mechanism, CCD13 and spray printing mechanism, CCD13 and spray printing mechanism are arranged at supporting mechanism
On, feeder motor 3, into plate sensor, ejecting plate sensor, the wide motor 4 of track tune, CCD13 and spray printing mechanism with controller electricity
Connection.
The wide motor 4 of track tune is used for that moving track 6 is driven to move, opposite with trapped orbit 5 so as to adjust moving track 6
Position.
Wherein, detent mechanism, including positioning photoelectric sensor and positioning cylinder.
It is into plate photoelectric sensor 1 into plate sensor, ejecting plate sensor is ejecting plate photoelectric sensor 2.
Position photoelectric sensor include first positioning photoelectric sensor 8 and second position photoelectric sensor 10, positioning cylinder,
Including the first positioning cylinder 7 and the second positioning cylinder 9.First and second are used only to distinguish the two be not the same part, not
Limit its layout, the position of the first positioning cylinder 7 and the second positioning cylinder 9 can be interchanged, the first positioning photoelectric sensor 8 and the
The position of two positioning photoelectric sensors 10 can also exchange.
Preferably, supporting mechanism, including X-axis 14, Y-axis 15, Z axis 16 and R axis 17, X-axis 14 are two, and two X-axis 14 are flat
Row setting, the both ends of Y-axis 15 are separately positioned in two parallel X-axis 14, and Z axis 16 is arranged in Y-axis 15, and R axis 17 is arranged in Z
On axis 16, the nozzle 12 of CCD13 and spray printing mechanism is arranged on R axis 17.
In actual use, it can adjust Y-axis 15 by actuating units such as motors and moved in X-axis 14, Z axis 16 is in Y-axis 15
Upper movement and R axis 17 are gone to according to the fixed point on Z axis 16, so as to adjust the angle of CCD and nozzle.
Further include MES system, host computer, slave computer or reader for two-dimension code, MES system, host computer, slave computer or two dimension
Code reader is communicated to connect with controller.
A kind of full-automatic online PCB jet printing methods are also disclosed in technical solution of the present invention simultaneously, include the following steps：
Selection needs the work order executed in operation interface, to transfer spray printing relevant parameter from database；
By controller according to pre-set spray printing rule generation production task；
After obtaining production task, controller acquires feed zone respective sensor signals, and by controlling feeder motor into plate,
After substrate reaches workspace, stopped into plate by controlling feeder motor, and moving track is adjusted by the wide motor of track tune, from
And substrate is completed to clamp, into production status；
Start CCD and imaged and analyzed Mark point offsets, to be accurately positioned substrate into plate error, generates position compensation
Parameter；
According to pre-set spray printing rule and position compensation parameter, reading code inspection is carried out one by one to the coding position of substrate
It looks into, reading code abnormal position is marked, distinguish the position for needing spray printing in jet printing process and needing to skip spray printing, and
To needing spray printing and the position for skipping spray printing being needed to be marked automatically respectively, to check before completing coding；
Normal spray printing is carried out according to the automatic label checked before pre-set spray printing rule and above-mentioned coding；
According to pre-set spray printing rule, reading code inspection is carried out one by one to coding position, if it find that checking abnormal existing
As it is effective that task end mark is then arranged；
It controls the wide motor of track tune and adjusts moving track, to unclamp substrate, and start feeder motor, substrate is exported；
If task end mark is effective, then stop current task, exit production process, waits for production ordering；Such as task knot
Bundle flag is invalid, then completes production task, and continues cycling through and execute spray printing production task.
Preferably, by controller according in pre-set spray printing rule generation task step, further including that judgement is
It is no to need line MES system, it such as needs to connect MES system, then controller is established data sharing by Ethernet and MES system and led to
Road reads production task from MES system.
Preferably, further include that task completion status is reported into MES system after completing production task.
Preferably, after obtaining production task, controller acquires in feed zone respective sensor signals, respective sensor signals
Include into plate sensor, ejecting plate sensor and/or the signal for positioning photoelectric sensor.
As shown in fig. 7, operating procedure is as follows in the specific implementation based on full-automatic online PCB jet printing methods：
1, after starting this system, into operation interface；
2, operating personnel select in work order carries into execution a plan the work order for currently needing to execute by operation interface, with from data
Spray printing relevant parameter is transferred in library；
If 3, specified need that MES connection modes, this system is used to be built by Ethernet and MES system according to work order number
Vertical data sharing channel reads production task from MES system, and task completion status is reported MES after completing production task
System；If non-MES connection modes are selected, by this system according to rule generation production task；
4, after obtaining production task, this system acquires feed zone relevant sensor signals, and controls into plate or notify upper
Machine is fed；After substrate reaches workspace, stop charging, and complete to clamp to substrate, into production status；
5, start CCD and imaged and analyzed Mark point offsets, to be accurately positioned substrate into plate error, generate position and mend
Repay parameter；
6, if necessary to be checked before spraying, according to spray printing rule, reading code inspection is carried out to coding position one by one, to reading code exception
Position is marked, and distinguishes and needs spray printing in jet printing process or skip the position of spray printing and carry out automatic label respectively；
7, normal spray printing is carried out according to the label of inspection result before spray printing rule and spray；
8, if necessary to be checked after spraying, according to spray printing rule, reading code inspection is carried out one by one to coding position, if it find that inspection
Abnormal phenomenon is looked into, it is effective to set task end mark；
9, control device pine is pressed from both sides, and starts substrate conveying, substrate is exported to feeding port；
If 10, task end mark is effective, stops current task, exit production process, the production of operator is waited for refer to
It enables；Otherwise it continues cycling through and executes spray printing production task.
It will be apparent to those skilled in the art that technical solution that can be as described above and design, make various other
Corresponding change and deformation, and all these changes and deformation should all belong to the protection domain of the claims in the present invention
Within.
Claims (9)
1. a kind of full-automatic online PCB sprayed printed systems, which is characterized in that sprayed including base board delivery device, controller and pcb board
Printing equipment is set, the base board delivery device, including holder, feeder motor, into plate sensor, ejecting plate sensor, moving track, fixation
Track, the wide motor of track tune and detent mechanism, the trapped orbit are arranged in the side of holder, and the moving track setting is being propped up
On frame, and moving track is arranged in parallel with trapped orbit, and the feeder motor is arranged on holder, and the wide motor of track tune is set
It sets on holder, and the wide motor of track tune is connect with moving track, it is described to be arranged into plate sensor in one end of holder, it is described
The other end in holder is arranged in ejecting plate sensor, and the detent mechanism is arranged on holder, the pcb board jet printing appts, including
Supporting mechanism, CCD and spray printing mechanism, the CCD and spray printing mechanism are arranged on supporting mechanism, the feeder motor, into plate
Sensor, ejecting plate sensor, the wide motor of track tune, CCD and spray printing mechanism are electrically connected with the controller, the detent mechanism, packet
Include positioning photoelectric sensor and positioning cylinder.
2. full-automatic online PCB sprayed printed systems according to claim 1, which is characterized in that described to be into plate sensor
Into plate photoelectric sensor, the ejecting plate sensor is ejecting plate photoelectric sensor.
3. full-automatic online PCB sprayed printed systems according to claim 1, which is characterized in that the positioning photoelectric sensing
Device include first positioning photoelectric sensor and second positioning photoelectric sensor, the positioning cylinder, including the first positioning cylinder and
Second positioning cylinder.
4. full-automatic online PCB sprayed printed systems according to claim 1, which is characterized in that the supporting mechanism, including
X-axis, Y-axis, Z axis and R axis, the X-axis are two, and two X-axis are arranged in parallel, and the both ends of the Y-axis are separately positioned on two and put down
In capable X-axis, the Z axis is arranged in Y-axis, and the R axis is arranged on Z axis, and the nozzle of the CCD and spray printing mechanism is respectively provided with
On R axis.
5. full-automatic online PCB sprayed printed systems according to claim 1, which is characterized in that further include MES system, on
Position machine, slave computer or reader for two-dimension code, the MES system, host computer, slave computer or reader for two-dimension code are communicated with controller
Connection.
6. a kind of full-automatic online PCB jet printing methods, which is characterized in that include the following steps：
Selection needs the work order executed in operation interface, to transfer spray printing relevant parameter from database；
By controller according to pre-set spray printing rule generation production task；
After obtaining production task, controller acquires feed zone respective sensor signals, and by controlling feeder motor into plate, works as base
After plate reaches workspace, stopped into plate by controlling feeder motor, and moving track is adjusted by the wide motor of track tune, to right
Substrate is completed to clamp, into production status；
Start CCD and imaged and analyzed Mark point offsets, to be accurately positioned substrate into plate error, generates position compensation ginseng
Number；
According to pre-set spray printing rule and position compensation parameter, reading code inspection is carried out one by one to the coding position of substrate,
Reading code abnormal position is marked, distinguishes the position for needing spray printing in jet printing process and needing to skip spray printing, and right
It needs spray printing and the position for skipping spray printing is needed to be marked automatically respectively, to check before completing coding；
Normal spray printing is carried out according to the automatic label checked before pre-set spray printing rule and above-mentioned coding；
According to pre-set spray printing rule, reading code inspection is carried out one by one to coding position, if it find that checking abnormal phenomenon, then
Setting task end mark is effective；
It controls the wide motor of track tune and adjusts moving track, to unclamp substrate, and start feeder motor, substrate is exported；
If task end mark is effective, then stop current task, exit production process, waits for production ordering；As task terminates to mark
Will is invalid, then completes production task, and continues cycling through and execute spray printing production task.
7. full-automatic online PCB jet printing methods according to claim 6, which is characterized in that by controller according in advance
Further include judging whether to need line MES system in the spray printing rule generation task step of setting, such as needs to connect MES
System, then controller data sharing channel is established by Ethernet and MES system, read production task from MES system.
8. full-automatic online PCB jet printing methods according to claim 7, which is characterized in that further include, when completion produces
Task completion status is reported into MES system after task.
9. full-automatic online PCB jet printing methods according to claim 6, which is characterized in that after obtaining production task, control
In device processed acquisition feed zone respective sensor signals, the respective sensor signals include into plate sensor, ejecting plate sensor and/
Or the signal of positioning photoelectric sensor.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201710096025.XA CN106671613B (en) | 2017-02-22 | 2017-02-22 | Full-automatic online PCB sprayed printed systems and method |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201710096025.XA CN106671613B (en) | 2017-02-22 | 2017-02-22 | Full-automatic online PCB sprayed printed systems and method |
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| CN106671613A CN106671613A (en) | 2017-05-17 |
| CN106671613B true CN106671613B (en) | 2018-08-24 |
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Families Citing this family (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107175938A (en) * | 2017-05-25 | 2017-09-19 | 深圳市光彩凯宜电子开发有限公司 | A kind of method and system of use robot coding |
| CN107344452A (en) * | 2017-07-04 | 2017-11-14 | 苏州展双电子技术有限公司 | The full-automatic inkers of SMT |
| CN109016871B (en) * | 2018-08-09 | 2020-12-22 | 深圳弘锐精密数码喷印设备有限公司 | Method, system and equipment for automatically printing PCB (printed Circuit Board) |
| CN109263301A (en) * | 2018-08-09 | 2019-01-25 | 深圳弘锐精密数码喷印设备有限公司 | Method, apparatus, computer installation and the readable storage medium storing program for executing of the calibration of pcb board |
| CN109109471A (en) * | 2018-09-21 | 2019-01-01 | 深圳市微印科技有限公司 | A kind of double-station spray printing device |
| CN109515008B (en) * | 2018-12-31 | 2023-10-20 | 江阴新基电子设备有限公司 | Conveying track mechanism of full-automatic laser marking system for semiconductor sealing and testing |
| CN110736975B (en) * | 2019-11-07 | 2020-11-27 | 上海禾赛光电科技有限公司 | Receiving module and laser radar comprising same |
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| CN206678585U (en) * | 2017-02-22 | 2017-11-28 | 禹涛林 | Full-automatic online PCB sprayed printed systems |
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| US6059391A (en) * | 1997-08-19 | 2000-05-09 | Fulkerson; Timothy Jerome | Apparatus and method for ink jet printing on large or irregular fabrics |
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| CN101596721B (en) * | 2002-11-22 | 2012-10-10 | 三星钻石工业股份有限公司 | Substrate-cutting system |
| CN1828633A (en) * | 2005-03-03 | 2006-09-06 | 欧颖国际有限公司 | Compounding machine for automatic indicating and interpreting |
| CN100569512C (en) * | 2005-09-08 | 2009-12-16 | 东莞市凯格精密机械有限公司 | PCB board clamp system of full-automatic vision printing machine and constructive method |
| CN103538374A (en) * | 2012-07-13 | 2014-01-29 | 星云电脑股份有限公司 | Automatic marking machine for printed circuit board |
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| CN206678585U (en) * | 2017-02-22 | 2017-11-28 | 禹涛林 | Full-automatic online PCB sprayed printed systems |
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