CN103882208B - Wallboard leaf planishing device and system - Google Patents
Wallboard leaf planishing device and system Download PDFInfo
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- CN103882208B CN103882208B CN201210566916.4A CN201210566916A CN103882208B CN 103882208 B CN103882208 B CN 103882208B CN 201210566916 A CN201210566916 A CN 201210566916A CN 103882208 B CN103882208 B CN 103882208B
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- wallboard
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Abstract
The invention provides a kind of wallboard leaf planishing device and system, wallboard leaf planishing device comprises substrate, multiple electro-magnet and flame-thrower nozzle; Substrate offers multiple open holes, electro-magnet is arranged in open holes, and flame-thrower nozzle is disposed in an evenly spaced relation on substrate, the one side of substrate is provided with and is communicated with and the trough of flame arranged along substrate surface uniform crossover with flame-thrower nozzle.Wallboard is tied system and is comprised carrier loader, all pouring weight and electric appliance control box, and plate leaf planishing device.Wallboard leaf planishing device provided by the invention and system hold wallboard by electro-magnet, and are heated wallboard by flame-thrower nozzle, can facilitate, complete efficiently and tie operation outside wallboard.
Description
Technical field
The present invention relates to Machine Manufacturing Technology, particularly relate to a kind of wallboard leaf planishing device and system.
Background technology
Usually in passenger train manufacturing processed, when vehicle wallboard is tied, meeting is adsorption magnet outside the car body wallboard of passenger train first, position corresponding with magnet inside car body wallboard is again by the magnetic absorption orifice plate of magnet, bake a little by the perforate of orifice plate to car body with flame, then water water cooling, make irregular wallboard cooling meat recover smooth.
A mode of tying for this roasting some cooling inside wallboard, must carry out tying operation in body inner side, tying wallboard when cannot be applied to the vehicle maintenance of having installed interior trim inside car body wallboard.
Summary of the invention
The invention provides a kind of wallboard leaf planishing device and system.
Wallboard leaf planishing device provided by the invention comprises: substrate, multiple electro-magnet and flame-thrower nozzle; Described substrate offers multiple open holes, described electro-magnet is arranged in described open holes, described flame-thrower nozzle is disposed in an evenly spaced relation on described substrate, the one side of described substrate is provided with and is communicated with and the trough of flame arranged along described substrate surface uniform crossover with described flame-thrower nozzle.
Further, described substrate inside is provided with the water channel of uniform crossover, and the infall of described water channel and described trough of flame offers posticum, and described posticum inner end is communicated with described water channel, and described posticum leads to the substrate surface at described trough of flame place.
Further, described substrate is rectangular plate, and described water channel is transverse and longitudinal decussate texture and is arranged on the side of described substrate internal electrical magnet.
Further, the trough of flame be communicated with each flame-thrower nozzle is M shape decussate texture.
Wallboard provided by the invention is tied system and is comprised: carrier loader, all pouring weight and electric appliance control box, also comprise aforesaid arbitrary wallboard leaf planishing device; The horizontal direction of described carrier loader is arranged at intervals with two rollers, described wallboard leaf planishing device and equal pouring weight hang the both sides being located at two rollers by rope, and described electric appliance control box is arranged on described carrier loader, for controlling described flame-thrower nozzle jet flames.
Wallboard leaf planishing device provided by the invention and system, held wallboard by electro-magnet, and heated wallboard by flame-thrower nozzle, can facilitate, complete efficiently and tie operation outside wallboard.
Accompanying drawing explanation
Figure 1A is the front view of wallboard leaf planishing device embodiment one provided by the invention;
Figure 1B is that the A-A ＇ of Figure 1A deadlight leaf planishing device is to sectional view;
Fig. 2 A is the front view of wallboard leaf planishing device embodiment two provided by the invention;
Fig. 2 B is that the B-B ＇ of Fig. 2 A deadlight leaf planishing device is to sectional view;
Fig. 3 is the structure diagram of wallboard leaf planishing device embodiment three provided by the invention;
Fig. 4 A is the front view that wallboard provided by the invention ties system embodiment one;
Fig. 4 B is the left view that Fig. 4 A deadlight ties system;
Fig. 5 A is the front view that wallboard provided by the invention ties the working order of system;
Fig. 5 B is the right view that Fig. 5 A deadlight ties the working order of system.
Embodiment
Figure 1A is the front view of wallboard leaf planishing device embodiment one provided by the invention, and Figure 1B is that the A-A ＇ of Figure 1A deadlight leaf planishing device is to sectional view.Please comprehensive reference Figure 1A and Figure 1B, the wallboard leaf planishing device 100 that the present embodiment provides can comprise: substrate 110, multiple electro-magnet 120 and flame-thrower nozzle 130; Substrate offers multiple open holes 112, electro-magnet 120 is arranged in open holes 112, flame-thrower nozzle 130 is disposed in an evenly spaced relation on substrate 110, the one side of substrate 110 is provided with to be communicated with flame-thrower nozzle 130 and along the trough of flame 114 of substrate 110 surface uniform arranged crosswise.
Wherein, steel plate or other similar high temperature material can be adopted to make substrate 110, and electro-magnet 120 can comprise iron core 122 and coil 124.The wallboard leaf planishing device 100 that the present embodiment provides comprises 4 row 5 and arranges totally 20 groups of electro-magnet 120, and the flame-thrower nozzle 130 that 12 uniform.Wallboard leaf planishing device 100 is only a kind of embodiment of wallboard leaf planishing device provided by the invention, and the present invention does not limit the quantity of electro-magnet in wallboard leaf planishing device, shape and arrangement mode, and such as electro-magnet can choose the stronger M type electro-magnet of suction; Also do not limit the quantity of flame-thrower nozzle, size and arrangement mode, equally, the quantity of trough of flame and size be not also at the row of restriction.
Specifically, the working process of wallboard leaf planishing device 100 that the present embodiment provides can comprise:
Step one: by the to be tied position of wallboard leaf planishing device 100 near wallboard is such as by the to be tied position of wallboard leaf planishing device 100 outside passenger car body wallboard.
Step 2: to flame-thrower nozzle 130 delivering gas fuel, the gas mixture etc. of such as oxygen and acetylene, and light geseous fuel.
Step 3: open the coil circuit be connected with the coil 124 of electro-magnet 120, makes electro-magnet 120 be energized and magnetizes; Wallboard leaf planishing device 100 is sucked by electro-magnet 120 and wallboard, by the burning of geseous fuel in flame-thrower nozzle 130, and to be communicated with flame-thrower nozzle 130 and trough of flame 114 pairs of wallboards along substrate 110 surface uniform arranged crosswise carry out homogeneous heating, heat-up time can be selected flexibly according to factors such as wallboard situations.
Step 4: stop heating, cools the position of wallboards place through heating, and the mode of the present embodiment to cooling does not limit, and the various ways such as automatic or manual can be adopted to be cooled the position of wallboards place through heating by water or other cooling fluid.
The wallboard leaf planishing device that the present embodiment provides, electro-magnet and flame-thrower nozzle are become one, be adsorbed in the position to be tied of wallboard by electro-magnet, and heated by the position to be tied of flame-thrower nozzle to wallboard, can facilitate, complete in the same side of wallboard efficiently and tie operation.The wallboard leaf planishing device that the present embodiment provides is applied to rail vehicle wallboard when tying, and can complete convenient in the outside of rail vehicle wallboard, efficiently and tie operation.
Fig. 2 A is the front view of wallboard leaf planishing device embodiment two provided by the invention, and Fig. 2 B is that the B-B ＇ of Fig. 2 A deadlight leaf planishing device is to sectional view.Please comprehensive reference Fig. 2 A and Fig. 2 B, the difference of the wallboard leaf planishing device 100 provided in the wallboard leaf planishing device 200 that the present embodiment provides and Figure 1A and Figure 1B is, wallboard leaf planishing device 200 is integrated with refrigerating function further.
The wallboard leaf planishing device 200 that the present embodiment provides is on the basis of wallboard leaf planishing device 100, further: substrate 110 inside is provided with the water channel 240 of uniform crossover, water channel 240 offers posticum 242 with the infall of trough of flame 114, posticum 242 inner end is communicated with water channel 240, and posticum 242 leads to the substrate surface at trough of flame 114 place.
Specifically, the wallboard leaf planishing device 200 that the present embodiment provides comprises the substrate 110 similar with structure and function in wallboard leaf planishing device 100, multiple electro-magnet 120 and flame-thrower nozzle 130; Substrate offers multiple open holes 112, electro-magnet 120 is arranged in open holes 112, flame-thrower nozzle 130 is disposed in an evenly spaced relation on substrate 110, the one side of substrate 110 is provided with to be communicated with flame-thrower nozzle 130 and along the trough of flame 114 of substrate 110 surface uniform arranged crosswise.
In addition, wallboard leaf planishing device 200 also comprises the water channel 240 of the uniform crossover being arranged at substrate inside, water channel 240 has posticum 242 with the crossover location of trough of flame 114, and one end of posticum 242 is communicated with water channel 240, and the other end is communicated with the substrate surface at trough of flame 114 and trough of flame 114 place.
Can also arrange the water inlet 244 be communicated with water channel 240, to make water or other cooling fluid enter water channel 240 by water inlet 244, the position that water inlet 244 is arranged and quantity is not at the row of the present invention's restriction.The water or other cooling fluid that enter water channel 240 can play the effect cooled substrate 110 and multiple electro-magnet 120 inside in the process flowing to posticum 242 simultaneously, the end of water channel 240 can be sealed by plug 246, but the closing form of water channel 240, cross-sectional shape or the concrete position that arranges and density etc. are not limited, can be selected flexibly according to real needs.
Specifically, the working process of wallboard leaf planishing device 200 that the present embodiment provides can comprise:
Step one: by the to be tied position of wallboard leaf planishing device 200 near wallboard is such as by the to be tied position of wallboard leaf planishing device 200 outside train body wallboard, and wallboard leaf planishing device 200 can keep the distance of 2 ~ 4 centimetres with wallboard, but is not limited thereto.
Step 2: to flame-thrower nozzle 130 delivering gas fuel, the gas mixture etc. of such as oxygen and acetylene, and light geseous fuel.
Step 3: open the coil circuit be connected with electro-magnet 120, makes the upper magnetic of electro-magnet 120 energising; Wallboard leaf planishing device 200 is adsorbed by electro-magnet 120 and wallboard, by the burning of geseous fuel in flame-thrower nozzle 130, and to be communicated with flame-thrower nozzle 130 and trough of flame 114 pairs of wallboards along substrate 110 surface uniform arranged crosswise carry out homogeneous heating, heat-up time can be selected flexibly according to factors such as wallboard situations.
Step 4: after stopping heating, start the process of cooling to wallboard, the form of opens solenoid valve such as can be adopted in water channel 240, to inject water or other cooling fluid by water inlet 244, water or other cooling liquid flowing are to multiple posticum 242, multiple posticum 242 by water or other spray coolant to the trough of flame 114 of substrate 110 surface uniform arranged crosswise and with substrate 110 surface fit by the wallboard heated, thus equably wallboard to be cooled.Cooling time can be selected according to factors such as wallboard situations equally flexibly.
Step 5: after cooling terminates, disconnect the coil circuit be connected with electro-magnet 120, electro-magnet 120 power-off demagnetization, is separated wallboard leaf planishing device 200 with wallboard.
The wallboard leaf planishing device that the present embodiment provides, electro-magnet, flame-thrower nozzle and refrigerating function are become one, the position to be tied of wallboard is adsorbed in by electro-magnet, and heated by the position to be tied of flame-thrower nozzle to wallboard, then by cooling structures such as posticums, the wallboard through heating is cooled.Can facilitate, complete in the same side of wallboard efficiently and tie operation.The wallboard leaf planishing device that the present embodiment provides is applied to rail vehicle wallboard when tying, and can complete convenient in the outside of rail vehicle wallboard, efficiently and tie operation.
Fig. 3 is the structure diagram of wallboard leaf planishing device embodiment three provided by the invention, as shown in Figure 3, the substrate 110 that the wallboard leaf planishing device 300 that depict only the present embodiment in figure provides comprises, multiple flame-thrower nozzle 130, to be communicated with flame-thrower nozzle 130 and along the trough of flame 114 of substrate 110 surface uniform arranged crosswise and multiple posticum 242.Other similar in other structure that the present embodiment is not drawn and Figure 1A to Fig. 2 B embodiment, the present embodiment and Figure 1A and Figure 1B, or the difference of Fig. 2 A and Fig. 2 B embodiment is, the trough of flame 114 be communicated with each flame-thrower nozzle 130 can be M shape decussate texture.
Visible flame groove 114 can adopt multiple decoration form, and can realize being as the criterion to the homogeneous heating of wallboard, can adopt the radial structure etc. centered by flame-thrower nozzle 130, the present invention is not as limit.
The position of the flame-thrower nozzle 130 in above-described embodiment also can be arranged flexibly, can be positioned at the central position of electro-magnet 120, also can be positioned at the interstitial site etc. of electro-magnet 120; The shape of substrate 110 can be the various shape such as rectangle or circle, and the present invention is not restricted this.
The working process of the wallboard leaf planishing device 300 that the present embodiment provides and the working process of wallboard leaf planishing device 100 or 200 similar, repeat no more herein.
Fig. 4 A is the front view that wallboard provided by the invention ties system embodiment one, and Fig. 4 B is the left view that Fig. 4 A deadlight ties system.Please comprehensive reference Fig. 4 A and Fig. 4 B, the wallboard that the present embodiment provides is tied system 400 and is comprised carrier loader 410, all pouring weight 420 and electric appliance control box 430, also comprises the wallboard leaf planishing device 440 identical with aforesaid arbitrary wallboard leaf planishing device; The horizontal direction of carrier loader 410 is arranged at intervals with two rollers 450, wallboard leaf planishing device 440 and equal pouring weight 420 hang the both sides being located at two rollers 450 by rope 460, electric appliance control box 430 is arranged on carrier loader 410, for controlling flame-thrower nozzle jet flames.
Specifically, the wallboard that the present embodiment provides is tied system 400 and be may be used for the fixing and mobile of wallboard leaf planishing device 440, can be moved to ideal operation position easily to make wallboard leaf planishing device 440.On this basis, wallboard is tied system 400 and is also integrated with electric appliance control box 430, for controlling the time period or intensity etc. of the flame-thrower nozzle jet flames of wallboard leaf planishing device 440, can also be used for controlling the time period or intensity etc. of posticum water outlet that wallboard leaf planishing device 440 comprises or other cooling fluid.
The wallboard carrier loader 410 tied in system 400 can comprise multiple castor 470, moves in the horizontal direction so that carrier loader 410 carries wallboard leaf planishing device 440.And wallboard ties the equal pouring weight 420 that system 400 comprises, for realizing the movement of connected wallboard leaf planishing device 440 in the vertical direction, the quality of equal pouring weight 420 is equal with the quality of wallboard leaf planishing device 440, pulls equal pouring weight 420 can easily drive moving up and down of wallboard leaf planishing device 440 up and down.The present invention does not limit the material of equal pouring weight 420 or shape etc.
Fig. 5 A is the front view that wallboard provided by the invention ties the working order of system, and Fig. 5 B is the right view that Fig. 5 A deadlight ties the working order of system.Please comprehensive reference Fig. 5 A and Fig. 5 B, what tie that system 400 is applied to the wallboard 500 of rail vehicle for wallboard ties operation, wallboard leaf planishing device 440 can be tied system 400 by wallboard and be moved to the position to be tied of wallboard 500 flexibly, thus be adsorbed in the position to be tied of wallboard 500 in the outside of the wallboard 500 of rail vehicle by electro-magnet, and heated by the position to be tied of flame-thrower nozzle to wallboard 500, cooled by the position to be tied of cooling structure to the wallboard 500 through heating.And then convenient, efficient completing in the outside of the wallboard 500 of rail vehicle ties operation.
In sum, wallboard leaf planishing device provided by the invention and system, cooling structure and the electric appliance control boxes etc. such as electro-magnet, flame-thrower nozzle, posticum are become one, the position to be tied of wallboard is adsorbed in by electro-magnet, and heated by the position to be tied of flame-thrower nozzle to wallboard, by cooling structure, the wallboard through heating is cooled.Can facilitate, complete in the same side of wallboard efficiently and tie operation.
Wallboard leaf planishing device provided by the invention and system, be applied to rail vehicle wallboard when tying, and can complete convenient in the outside of rail vehicle wallboard, efficiently and tie operation.Eliminate in prior art, operator need carry out in body inner side the limitation tying operation, avoid because body inner side is rather dark, working space narrow and small cause tie poor effect or tie the drawbacks such as position is inaccurate.Simultaneously due to wallboard leaf planishing device provided by the invention and Operation system setting flexible, mobile convenient, thus improve working efficiency, saved the resources of production.
Last it is noted that above each embodiment is only in order to illustrate technical scheme of the present invention, be not intended to limit; Although with reference to foregoing embodiments to invention has been detailed description, those of ordinary skill in the art is to be understood that: it still can be modified to the technical scheme described in foregoing embodiments, or carries out equivalent replacement to wherein some or all of technical characteristic; And these amendments or replacement, do not make the essence of appropriate technical solution depart from the scope of various embodiments of the present invention technical scheme.
Claims (5)
1. a wallboard leaf planishing device, is characterized in that, comprises substrate, multiple electro-magnet and flame-thrower nozzle; Described substrate offers multiple open holes, described electro-magnet is arranged in described open holes, described flame-thrower nozzle is disposed in an evenly spaced relation on described substrate, the one side of described substrate is provided with and is communicated with and the trough of flame arranged along described substrate surface uniform crossover with described flame-thrower nozzle; Described substrate inside is provided with the water channel of uniform crossover, and the infall of described water channel and described trough of flame offers posticum, and described posticum inner end is communicated with described water channel, and described posticum leads to the substrate surface at described trough of flame place.
2. wallboard leaf planishing device according to claim 1, is characterized in that, described flame-thrower nozzle is arranged between described multiple electro-magnet.
3. wallboard leaf planishing device according to claim 1, is characterized in that, described substrate is rectangular plate, and described water channel is transverse and longitudinal decussate texture and is arranged on the side of described substrate internal electrical magnet.
4. wallboard leaf planishing device according to claim 3, is characterized in that, the described trough of flame be communicated with each described flame-thrower nozzle is M shape decussate texture.
5. wallboard ties a system, it is characterized in that, comprises carrier loader, all pouring weight and electric appliance control box, also comprises the wallboard leaf planishing device described in any one of Claims 1 to 4; The horizontal direction of described carrier loader is arranged at intervals with two rollers, described wallboard leaf planishing device and equal pouring weight hang the both sides being located at described two rollers by rope, described electric appliance control box is arranged on described carrier loader, for controlling described flame-thrower nozzle jet flames.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210566916.4A CN103882208B (en) | 2012-12-24 | 2012-12-24 | Wallboard leaf planishing device and system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210566916.4A CN103882208B (en) | 2012-12-24 | 2012-12-24 | Wallboard leaf planishing device and system |
Publications (2)
| Publication Number | Publication Date |
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| CN103882208A CN103882208A (en) | 2014-06-25 |
| CN103882208B true CN103882208B (en) | 2015-11-04 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201210566916.4A Active CN103882208B (en) | 2012-12-24 | 2012-12-24 | Wallboard leaf planishing device and system |
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Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS58187213A (en) * | 1982-04-28 | 1983-11-01 | Hitachi Ltd | Method and jig for straightening thin plate |
| CN201978968U (en) * | 2010-12-28 | 2011-09-21 | 唐山轨道客车有限责任公司 | Rail vehicle sidewall electromagnetic leveling device and leveling base plate thereof |
| CN202230828U (en) * | 2011-09-20 | 2012-05-23 | 湖南岳磁高新科技有限公司 | Leveling electromagnet |
| CN202239048U (en) * | 2011-09-15 | 2012-05-30 | 常州市伟泰绿源机电有限公司 | High-temperature flame shaping tooling |
| CN202343647U (en) * | 2011-12-08 | 2012-07-25 | 南车四方车辆有限公司 | Passenger car roof radian adjusting tool |
-
2012
- 2012-12-24 CN CN201210566916.4A patent/CN103882208B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS58187213A (en) * | 1982-04-28 | 1983-11-01 | Hitachi Ltd | Method and jig for straightening thin plate |
| CN201978968U (en) * | 2010-12-28 | 2011-09-21 | 唐山轨道客车有限责任公司 | Rail vehicle sidewall electromagnetic leveling device and leveling base plate thereof |
| CN202239048U (en) * | 2011-09-15 | 2012-05-30 | 常州市伟泰绿源机电有限公司 | High-temperature flame shaping tooling |
| CN202230828U (en) * | 2011-09-20 | 2012-05-23 | 湖南岳磁高新科技有限公司 | Leveling electromagnet |
| CN202343647U (en) * | 2011-12-08 | 2012-07-25 | 南车四方车辆有限公司 | Passenger car roof radian adjusting tool |
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| Publication number | Publication date |
|---|---|
| CN103882208A (en) | 2014-06-25 |
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Address after: 130052 Jilin City, Changchun city wide triumph Road, No. 2155 Patentee after: CHANGCHUN CRRC RAILWAY VEHICLES CO, LTD Address before: 130052 Jilin City, Changchun city wide triumph Road, No. 2155 Patentee before: Changchun Railway Vehicles Facilities Co., Ltd. |