CN205927076U - Plumbous busbar casting device of battery - Google Patents
Plumbous busbar casting device of battery Download PDFInfo
- Publication number
- CN205927076U CN205927076U CN201620994508.2U CN201620994508U CN205927076U CN 205927076 U CN205927076 U CN 205927076U CN 201620994508 U CN201620994508 U CN 201620994508U CN 205927076 U CN205927076 U CN 205927076U
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- CN
- China
- Prior art keywords
- lead
- bus
- mould
- bar
- station
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn - After Issue
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Abstract
The utility model discloses a plumbous busbar casting device of battery, it includes frame, mould, heating unit, cooling unit, plumbous liquid supply unit and slug supply unit, is equipped with the guide rail that two intervals set up in the frame, and sliding connection has the bracket on two guide rails, and the bracket is driven by the driver and slides on two guide rails, the middle part of bracket is equipped with the perforating hole, the mould is established on the bracket and is lain in the perforating hole directly over, has the more than one station on the up end of mould, all have busbar shaping groove on each station, establish between two guide rails under at heating unit and cooling unit interval, plumbous liquid supply unit establishes the top at the mould to by X Y drives at the horizontal plane internal motion to actuating mechanism. The utility model adopts the above structure making plumbous busbar, can realizing plumbous melting promptly and cast promptly, change the manufacturing method of original plumbous busbar, need not to use big lead pan, power consumption greatly reduced has reduced manufacturing cost, has improved the shaping quality of plumbous busbar moreover.
Description
Technical field
This utility model is related to produce the apparatus field of accumulator cell lead bus-bar, more particularly, to a kind of accumulator cell lead bus-bar
Casting device.
Background technology
In prior art, the manufacture method of accumulator cell lead bus-bar is as follows：Mould is immersed in lead pan, melts in lead pan
Lead liquor stream enter in the bus-bar forming tank on mould, then whole mould is lifted from lead pan and leaves lead liquid, finally will
Whole mould is submerged in water to be cooled down to the lead liquid melting, and ultimately forms bus-bar.Using in above-mentioned manufacture method, need
Use a large-scale lead pan, need to consume a large amount of electric energy lead pan is incubated（Consume 33 kilowatts about of electricity per hour
Energy）, so that the lead in lead pan is in molten condition all the time.In addition, when lead pan has a power failure, the lead liquid oxidation in lead pan is serious,
Easily produce waste residue, the quality of impact lead liquid.And, existing method manufactures bus-bar, and difficult quality controls, bus-bar molding
Effect is poor.
Therefore, it is badly in need of changing the manufacture method of existing bus-bar, design a set of low energy consumption and the equipment of good forming effect
Carry out the manufacture of bus-bar.
Content of the invention
For solving above-mentioned technical problem, the purpose of this utility model is to provide a kind of low production cost, production efficiency high
The accumulator cell lead bus-bar casting device good with Forming Quality.
For achieving the above object, this utility model employs the following technical solutions：
A kind of accumulator cell lead bus-bar casting device it is characterised in that：It includes frame, mould, heating unit, cooling list
Unit, lead liquid feed unit and leads feed unit；
Described frame is provided with two spaced guide rails, and two guide rails slidably connect bracket, and bracket is by driving
Device drives and slides on two guide rails, and the middle part of described bracket is provided with through hole, and described mould is located on bracket and is located at through hole
Surface, the upper surface of mould has more than one station, each station is respectively provided with bus-bar forming tank；
Described heating unit and cooling unit interval are located at the underface between two guide rails；
Described lead liquid feed unit is located at the top of mould, and is moved in the horizontal plane from X-Y to drive mechanism drive；Institute
State lead liquid feed unit and include shell, inside the shell is provided with molten lead room, and the outer wall of molten lead room is coated with the heater that it is heated,
The top of molten lead room is provided with ingress pipe, and leads enters molten lead interior by ingress pipe and is melt into lead liquid；Inside the shell corresponds to each station
On bus-bar forming tank be respectively equipped with discharging gate, the discharging opening of discharging gate bottom extends the lower surface of shell, described molten lead
Connected by access ramp between room and discharging gate, access ramp is entered the higher one end of access ramp and connected with molten lead room, and access ramp is relatively
Low one end is connected with the charging aperture of discharging gate, and the indoor lead liquid of described molten lead is flowed in discharging gate by access ramp；
Described leads feed unit includes leads roller and line-delivery roller group, and the leads sending from leads roller passes through leads
Enter after sending roller group transmission in the ingress pipe in molten lead ceiling portion.
Bus-bar forming tank on each station corresponding of the lower surface of described mould is equipped with deep gouge, the area that deep gouge is covered
Bus-bar forming tank on corresponding station is integrally enclosed in interior by domain.
It is uncovered housing that described heating unit includes top, and each station on corresponding mould in housing is respectively equipped with flame
Burner.
It is uncovered water tank that described cooling unit includes top, and each station on corresponding mould in water tank is respectively equipped with water spray
Pipe, sparge pipe has the hole for water spraying that multiple interval settings are sprayed water upwards.
Described bracket is provided with the cooling duct around through hole setting for more than the circle, and cooling duct is connected with coolant and enters
Mouth and cooling liquid outlet.
Described discharging gate is provided with the lead valve controlling lead flow quantity.
Described lead valve includes valve element and valve rod, is provided with valve pocket in described discharging gate, and described valve element is located in valve pocket, described valve
One end of bar is connected with valve element, and the other end of valve rod passes through discharging gate and extends shell, and described valve rod is by the first air cylinder driven
Move up and down.
Described valve element and valve rod are provided with the slideway running through, and slide and are provided with lead pin, lead pin is driven by the second cylinder in this slideway
Move and move up and down.
The lower surface of described shell and be respectively equipped with probe in the side of each discharging gate, this probe is used for whether sensing lead liquid
Fill lead bus-bar forming tank.
Described X-Y includes base to drive mechanism, and base is provided with X to slide rail, and X slidably connects X to cunning on slide rail
Seat, X is driven to drive mechanism from X to slide and slides on X is to slide rail, and described X is provided with Y-direction slide rail to slide, on Y-direction slide rail
Slidably connect Y-direction slide, Y-direction slide is driven by Y-direction drive mechanism and slides on Y-direction slide rail；Described Y-direction slide is supplied with lead liquid
Connected by support between the shell of unit.
This utility model adopts above technical scheme, and mould, during beginning, is first transferred to the surface of heating unit, heating
Unit is heated to mould so that the bus-bar forming tank of each station is in the condition of high temperature on mould, then controls lead liquid
The lead liquid melting is poured in the bus-bar forming tank of each station feed unit, all fills lead liquid in each bus-bar forming tank
When, then mould being transferred to the surface of cooling unit, cooling unit cools down to mould, and lead liquid forms lead after cooling and converges
Stream row.Lead bus-bar is manufactured using said structure, it is possible to achieve melting of lead is cast, and changes the manufacturer of original lead bus-bar
Method, without using to big lead pan, power consumption substantially reduces, and reduces production cost, and improves the Forming Quality of lead bus-bar.
In addition, the multiple discharging gates on lead liquid feed unit can reach simultaneously to the bus-bar forming tank casting lead liquid on different station
Cast to while multiple bus-bar, improve production efficiency.
Brief description
Below in conjunction with the drawings and specific embodiments, this utility model is described in further details；
Fig. 1 is the overall front view of this utility model；
Fig. 2 is the overall side view of this utility model；
Fig. 3 is the top view of mould；
Fig. 4 is the upward view of mould；
Fig. 5 is the top view of heating unit；
Fig. 6 is the top view of cooling unit；
Fig. 7 is the sectional view of lead liquid feed unit.
Specific embodiment
As shown in one of Fig. 1-7, this utility model includes frame 1, mould 2, heating unit 3, cooling unit 4, the confession of lead liquid
To unit 8 and leads feed unit 9.
Frame 1 is provided with two spaced guide rails 5, and two guide rails 5 slidably connect bracket 6, and bracket 6 is by driving
Device 7 drives and slides on two guide rails 5, and driver 7 is cylinder, and the middle part of bracket 6 is provided with through hole 61, and mould 2 is located on bracket 6
And the surface positioned at through hole 61, the upper surface of mould 2 has more than one station, each station is respectively provided with bus-bar
Forming tank 21, in the present embodiment, the upper surface of mould 2 has two symmetrical stations.
Heating unit 3 and cooling unit 4 are spaced the underface being located between two guide rails 5, and heating unit 3 includes top and is
Uncovered housing 31, each station on corresponding mould 2 in housing 31 is respectively equipped with flame burner 32, and flame burner 32 is permissible
It is gas-cooker.
It is uncovered water tank 41 that cooling unit 4 includes top, and each station on corresponding mould 2 in water tank 41 is respectively equipped with spray
Water pipe 42, sparge pipe 42 has the hole for water spraying that multiple interval settings are sprayed water upwards.
Lead liquid feed unit 8 is located at the top of mould 2, and is driven to drive mechanism 10 from X-Y and move in the horizontal plane；Lead
Liquid feed unit 8 includes shell 81, is provided with molten lead room 82 in shell 81, the outer wall of molten lead room 82 is coated with it is heated plus
Hot device 83, heater 83 adopts electric heating tube, and the top of molten lead room 82 is provided with ingress pipe 84, and it is molten that leads passes through ingress pipe 84 entrance
It is melt into lead liquid in vitriol chamber 82；Bus-bar forming tank 21 on corresponding each station in shell 81 is respectively equipped with discharging gate 85, discharging
The discharging opening of mouth 85 bottom extends the lower surface of shell 81, is connected by access ramp, tiltedly between molten lead room 82 and discharging gate 85
Passage is entered the higher one end of access ramp and is connected with molten lead room 82, and the relatively low one end of access ramp is connected with the charging aperture of discharging gate 85
Logical, the lead liquid in molten lead room 82 is flowed in discharging gate 85 by access ramp.
Discharging gate 85 is provided with the lead valve 86 controlling lead flow quantity, and this lead valve 86 includes valve element 861 and valve rod 862, discharging
It is provided with valve pocket, valve element 861 is located in valve pocket, and one end of valve rod 862 is connected with valve element 861, and the other end of valve rod 862 is worn in mouth 85
Cross discharging gate 85 and extend shell 81, valve rod 862 is by the first cylinder（In figure is not shown）Drive and move up and down.By valve element
861 lifting changes the effective area of discharging opening, thus playing the effect changing lead flow quantity.In addition, valve element 861 and valve rod
862 are provided with the slideway running through, and slide and are provided with lead pin 87, lead pin 87 is by the second cylinder in this slideway（In figure is not shown）Driving is done
Move up and down.When blocking in the discharging opening of discharging gate 85, get through the discharging opening of discharging gate 85 by controlling lead pin 87.
The lower surface of shell 81 and be respectively equipped with probe 88 in the side of each discharging gate 85, this probe 88 is used for sensing lead liquid
Whether fill lead bus-bar forming tank 21.
Leads feed unit 9 includes leads roller（In figure is not shown）With line-delivery roller group, the lead sending from leads roller
Bar enters in the ingress pipe 84 at molten lead room 82 top after the transmission of line-delivery roller group.Line-delivery roller group include drive roll and from
Dynamic roller, leads is passed through by the gap between drive roll and driven voller, and in the presence of drive roll and driven voller, leads is to forward pass
Send.
Bus-bar forming tank 21 on each station corresponding of the lower surface of mould 2 is equipped with deep gouge 22, and deep gouge 22 is covered
Region by overall for the bus-bar forming tank 21 on corresponding station being enclosed in.By deep gouge 22, confluxing on each station is lined up
Type groove 21 is heated and is cooled down, and heats and the more preferably all even concentration of cooling effect.
The both sides of bracket 6 stretch out respectively and form sliding part 62, and the guide rail 5 of this corresponding side of sliding part 62 slides even
Connect, bracket 6 is provided with the cooling duct 63 around through hole 61 setting for more than the circle, and cooling duct 63 is connected with cooling liquid inlet
And cooling liquid outlet.Circulating cooling liquid in cooling duct 63 carries out continued down to bracket 6, it is to avoid bracket 6 temperature is too high to be made
Guide rail 5 is become to deform or damage.
X-Y includes base 101 to drive mechanism 10, and base 101 is provided with X to slide rail 102, X company of slip on slide rail 102
It is connected to X to slide 103, X is driven to drive mechanism 104 from X to slide 103 and slides on X is to slide rail 102, and X is on slide 103
It is provided with Y-direction slide rail 105, Y-direction slide rail 105 slidably connects Y-direction slide 106, Y-direction slide 106 is carried by Y-direction drive mechanism 107
Move and slide on Y-direction slide rail 105；It is connected by support between Y-direction slide 106 and the shell 81 of lead liquid feed unit 8.Wherein, X
To drive mechanism 104 and Y-direction drive mechanism 107 all using ballscrew nut fitting, have the advantages that positioning precision is high, thus smart
Really control the running orbit of lead liquid feed unit 8, exactly by the lead liquid melting injection bus-bar forming tank 21.
Operation principle of the present utility model：During beginning, first mould 2 is transferred to the surface of heating unit, flame combustion
The deep gouge 22 that device 32 is directed at mould 2 carries out continuous heating so that the bus-bar forming tank 21 of each station is in high temperature shape on mould 2
State（This high temperature can be always ensured that lead liquid is in molten condition）, then control the running orbit of lead liquid feed unit 8 will melt
Lead liquid be poured in bus-bar forming tank 21, when all filling lead liquid in each bus-bar forming tank 21, then mould 2 is transferred to cold
But the surface of unit 4, the deep gouge 22 that sparge pipe 42 is directed at mould 2 carries out water-spraying control, and lead liquid forms lead after cooling and confluxes
Row.
In addition, the multiple discharging gates 85 on lead liquid feed unit 8 can be simultaneously to the bus-bar forming tank on different station
21 casting lead liquid, reach casting while multiple bus-bar, and production efficiency is high.
This utility model adopts said structure to manufacture lead bus-bar, it is possible to achieve melting of lead is cast, and changes original lead and converges
The manufacture method of stream row, without using to big lead pan, power consumption substantially reduces, and reduces production cost, and improves lead and conflux
The Forming Quality of row.
Claims (10)
1. a kind of accumulator cell lead bus-bar casting device it is characterised in that：It includes frame, mould, heating unit, cooling list
Unit, lead liquid feed unit and leads feed unit；
Described frame is provided with two spaced guide rails, two guide rails slidably connects bracket, bracket is by drive belts
Move and slide on two guide rails, the middle part of described bracket is provided with through hole, described mould is located on bracket and is just located at through hole
Top, the upper surface of mould has more than one station, each station is respectively provided with bus-bar forming tank；
Described heating unit and cooling unit interval are located at the underface between two guide rails；
Described lead liquid feed unit is located at the top of mould, and is moved in the horizontal plane from X-Y to drive mechanism drive；Described lead
Liquid feed unit includes shell, and inside the shell is provided with molten lead room, and the outer wall of molten lead room is coated with the heater that it is heated, molten lead
The top of room is provided with ingress pipe, and leads enters molten lead interior by ingress pipe and is melt into lead liquid；On the corresponding each station of inside the shell
Bus-bar forming tank is respectively equipped with discharging gate, and the discharging opening of discharging gate bottom extends the lower surface of shell, described molten lead room with
Connected by access ramp between discharging gate, access ramp is entered the higher one end of access ramp and connected with molten lead room, and access ramp is relatively low
One end is connected with the charging aperture of discharging gate, and the indoor lead liquid of described molten lead is flowed in discharging gate by access ramp；
Described leads feed unit includes leads roller and line-delivery roller group, and the leads sending from leads roller is through line-delivery roller
Enter after group transmission in the ingress pipe in molten lead ceiling portion.
2. a kind of accumulator cell lead bus-bar casting device according to claim 1 it is characterised in that：The lower end of described mould
Bus-bar forming tank on each station corresponding of face is equipped with deep gouge, and the region that deep gouge is covered will correspond to the bus-bar on station
In forming tank is integrally enclosed in.
3. a kind of accumulator cell lead bus-bar casting device according to claim 1 it is characterised in that：Described heating unit bag
Including top is uncovered housing, and each station on corresponding mould in housing is respectively equipped with flame burner.
4. a kind of accumulator cell lead bus-bar casting device according to claim 1 it is characterised in that：Described cooling unit bag
Including top is uncovered water tank, and each station on corresponding mould in water tank is respectively equipped with sparge pipe, and sparge pipe has multiple
The hole for water spraying sprayed water upwards every setting.
5. a kind of accumulator cell lead bus-bar casting device according to claim 1 it is characterised in that：Described bracket is provided with
The above cooling duct around through hole setting of one circle, cooling duct is connected with cooling liquid inlet and cooling liquid outlet.
6. a kind of accumulator cell lead bus-bar casting device according to claim 1 it is characterised in that：Set on described discharging gate
There is the lead valve controlling lead flow quantity.
7. a kind of accumulator cell lead bus-bar casting device according to claim 6 it is characterised in that：Described lead valve includes valve
Core and valve rod, are provided with valve pocket in described discharging gate, and described valve element is located in valve pocket, and one end of described valve rod is connected with valve element, valve
The other end of bar passes through discharging gate and extends shell, and described valve rod is moved up and down by the first air cylinder driven.
8. a kind of accumulator cell lead bus-bar casting device according to claim 7 it is characterised in that：Described valve element and valve rod
It is provided with the slideway running through, slide in this slideway and be provided with lead pin, lead pin is moved up and down by the second air cylinder driven.
9. a kind of accumulator cell lead bus-bar casting device according to claim 1 it is characterised in that：The lower end of described shell
Face and be respectively equipped with probe in the side of each discharging gate, this probe is used for sensing whether lead liquid fills lead bus-bar forming tank.
10. a kind of accumulator cell lead bus-bar casting device according to claim 1 it is characterised in that：Described X-Y is to driving
Mechanism includes base, and base is provided with X to slide rail, and X slidably connects X to slide on slide rail, and X is to slide from X to driving machine
Structure drives and slides on X is to slide rail, and described X is provided with Y-direction slide rail to slide, Y-direction slide rail slidably connects Y-direction slide, Y-direction
Slide is driven by Y-direction drive mechanism and slides on Y-direction slide rail；Pass through between the shell of described Y-direction slide and lead liquid feed unit
Support connects.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620994508.2U CN205927076U (en) | 2016-08-30 | 2016-08-30 | Plumbous busbar casting device of battery |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620994508.2U CN205927076U (en) | 2016-08-30 | 2016-08-30 | Plumbous busbar casting device of battery |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN205927076U true CN205927076U (en) | 2017-02-08 |
Family
ID=57955360
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201620994508.2U Withdrawn - After Issue CN205927076U (en) | 2016-08-30 | 2016-08-30 | Plumbous busbar casting device of battery |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN205927076U (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106077588A (en) * | 2016-08-30 | 2016-11-09 | 福建亚亨机械股份有限公司 | A kind of accumulator cell lead bus-bar casting device |
| CN107127321A (en) * | 2017-07-11 | 2017-09-05 | 株洲盈定自动化设备科技有限公司 | A kind of lead-acid accumulator cast welding device and its cast welding method |
| CN111097901A (en) * | 2019-12-11 | 2020-05-05 | 重庆市巨力冶金制品有限公司 | Production equipment of balancing weight for automobile tire |
| CN114247872A (en) * | 2021-11-30 | 2022-03-29 | 天能电池集团股份有限公司 | Cast-weld system and cast-weld method for quantitative lead adding of lead storage battery |
-
2016
- 2016-08-30 CN CN201620994508.2U patent/CN205927076U/en not_active Withdrawn - After Issue
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106077588A (en) * | 2016-08-30 | 2016-11-09 | 福建亚亨机械股份有限公司 | A kind of accumulator cell lead bus-bar casting device |
| CN107127321A (en) * | 2017-07-11 | 2017-09-05 | 株洲盈定自动化设备科技有限公司 | A kind of lead-acid accumulator cast welding device and its cast welding method |
| CN111097901A (en) * | 2019-12-11 | 2020-05-05 | 重庆市巨力冶金制品有限公司 | Production equipment of balancing weight for automobile tire |
| CN114247872A (en) * | 2021-11-30 | 2022-03-29 | 天能电池集团股份有限公司 | Cast-weld system and cast-weld method for quantitative lead adding of lead storage battery |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20170208 Effective date of abandoning: 20180928 |
|
| AV01 | Patent right actively abandoned |
Granted publication date: 20170208 Effective date of abandoning: 20180928 |
|
| AV01 | Patent right actively abandoned | ||
| AV01 | Patent right actively abandoned |