CN103882208A - Wallboard planishing apparatus and system - Google Patents
Wallboard planishing apparatus and system Download PDFInfo
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- CN103882208A CN103882208A CN201210566916.4A CN201210566916A CN103882208A CN 103882208 A CN103882208 A CN 103882208A CN 201210566916 A CN201210566916 A CN 201210566916A CN 103882208 A CN103882208 A CN 103882208A
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- wallboard
- flame
- planishing device
- substrate
- leaf planishing
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Abstract
The invention provides a wallboard planishing apparatus and a wallboard planishing system. The wallboard planshing apparatus comprises a base plate, multiple electromagnets and flame nozzles; the base plate is provided with multiple installation holes; the flame nozzles are uniformly arranged on the base plate at intervals; and one surface of the base plate is provided with flame grooves which are communicated with the flame nozzles and are uniformly crosswise arranged on the surface of the base plate. The wallboard planishing system comprises a carrying vehicle, a uniform-weight block, and a electric appliance control cabinet and a plate planishing devices. By employing the electromagnets to catch up a wallboard and utilizing the flame nozzles to heat the wallboard, the provided wallboard planishing apparatus and system help to conveniently efficiently finish planishing work at the outside of the wallboard.
Description
Technical field
The present invention relates to Machine Manufacturing Technology, relate in particular to a kind of wallboard leaf planishing device and system.
Background technology
Conventionally in passenger train manufacturing processed, when vehicle wallboard is tied, can first adsorb magnet in the car body wallboard outside of passenger train, pass through the magnetic absorption orifice plate of magnet in the position corresponding with magnet, car body wallboard inner side again, pass through the perforate of orifice plate with flame to the roasting point of car body, then water water cooling, make the cooling contraction of irregular wallboard recover smooth.
This cooling mode of tying of point of baking inside wallboard, must tie operation in body inner side, tying wallboard cannot be applied to the vehicle maintenance of car body wallboard inner side being installed by interior trim time.
Summary of the invention
The invention provides a kind of wallboard leaf planishing device and system.
Wallboard leaf planishing device provided by the invention comprises: substrate, multiple electro-magnet and flame-thrower nozzle; On described substrate, offer multiple open holess, described electro-magnet is arranged in described open holes, described flame-thrower nozzle is disposed in an evenly spaced relation on described substrate, is provided with to be communicated with described flame-thrower nozzle and along the trough of flame of the even arranged crosswise of described substrate surface in the one side of described substrate.
Further, described substrate inside is provided with the water channel of even intersection, and the infall of described water channel and described trough of flame offers posticum, and described posticum inner end is communicated with described water channel, and described posticum leads to the substrate surface at described trough of flame place.
Further, described substrate is rectangular plate, and described water channel is transverse and longitudinal decussate texture and the side that is arranged on described substrate internal electrical magnet.
Further, the trough of flame being communicated with each flame-thrower nozzle is M shape decussate texture.
Wallboard provided by the invention is tied system and is comprised: carrier loader, equal pouring weight and electric appliance control box, also comprise aforesaid arbitrary wallboard leaf planishing device; In the horizontal direction of described carrier loader, be arranged at intervals with two rollers, described wallboard leaf planishing device and all pouring weight hang the both sides that are located at two rollers by rope, and described electric appliance control box is arranged on described carrier loader, for controlling described flame-thrower nozzle jet flames.
Wallboard leaf planishing device provided by the invention and system, hold wallboard by electro-magnet, and by flame-thrower nozzle, wallboard heated, and can facilitate, complete and tie operation efficiently in wallboard outside.
Accompanying drawing explanation
Figure 1A is the front view of wallboard leaf planishing device embodiment mono-provided by the invention;
Figure 1B is that the A-A ＇ of Figure 1A deadlight leaf planishing device is to sectional view;
Fig. 2 A is the front view of wallboard leaf planishing device embodiment bis-provided by the invention;
Fig. 2 B is that the B-B ＇ of Fig. 2 A deadlight leaf planishing device is to sectional view;
Fig. 3 is the structure diagram of wallboard leaf planishing device embodiment tri-provided by the invention;
Fig. 4 A is the front view that wallboard provided by the invention is tied system embodiment one;
Fig. 4 B is the left view that Fig. 4 A deadlight is tied system;
Fig. 5 A is the front view that wallboard provided by the invention is tied the working order of system;
Fig. 5 B is the right view that Fig. 5 A deadlight is tied the working order of system.
Embodiment
Figure 1A is the front view of wallboard leaf planishing device embodiment mono-provided by the invention, and Figure 1B is that the A-A ＇ of Figure 1A deadlight leaf planishing device is to sectional view.Please comprehensive reference Figure 1A and Figure 1B, the wallboard leaf planishing device 100 that the present embodiment provides can comprise: substrate 110, multiple electro-magnet 120 and flame-thrower nozzle 130; On substrate, offer multiple open holess 112, electro-magnet 120 is arranged in open holes 112, flame-thrower nozzle 130 is disposed in an evenly spaced relation on substrate 110, is provided with to be communicated with flame-thrower nozzle 130 and along the trough of flame 114 of substrate 110 surface uniform arranged crosswise in the one side of substrate 110.
Wherein, can adopt steel plate or other similar high temperature material to make substrate 110, electro-magnet 120 can comprise iron core 122 and coil 124.The wallboard leaf planishing device 100 that the present embodiment provides comprises that 4 row 5 are listed as totally 20 groups of electro-magnet 120, and 12 uniform flame-thrower nozzles 130.Wallboard leaf planishing device 100 is only a kind of embodiment of wallboard leaf planishing device provided by the invention, and the present invention does not limit quantity, shape and the arrangement mode of electro-magnet in wallboard leaf planishing device, and for example electro-magnet can be chosen the M type electro-magnet that suction is stronger; Also do not limit quantity, size and the arrangement mode of flame-thrower nozzle, same, the quantity of trough of flame and size be not also at the row of restriction.
The working process of the wallboard leaf planishing device 100 that particularly, the present embodiment provides can comprise:
Step 1: the position to be tied by wallboard leaf planishing device 100 near wallboard is for example the position to be tied near passenger car body wallboard outside by wallboard leaf planishing device 100.
Step 2: to flame-thrower nozzle 130 delivering gas fuel, the gas mixture of such as oxygen and acetylene etc., and light geseous fuel.
Step 3: open the coil circuit being connected with the coil 124 of electro-magnet 120, electro-magnet 120 energisings are magnetized; Wallboard leaf planishing device 100 sucks by electro-magnet 120 and wallboard, by the burning of geseous fuel in flame-thrower nozzle 130, and be communicated with flame-thrower nozzle 130 and along the trough of flame 114 of substrate 110 surface uniform arranged crosswise, wallboard carried out to homogeneous heating, can select flexibly heat-up time according to factors such as wallboard situations.
Step 4: stop heating, to carrying out coolingly through the position of wallboards place of heating, the present embodiment does not limit cooling mode, can adopt the various ways such as automatic or manual by water or other cooling fluid to carrying out cooling through the position of wallboards place of heating.
The wallboard leaf planishing device that the present embodiment provides, electro-magnet and flame-thrower nozzle are become one, be adsorbed in the position to be tied of wallboard by electro-magnet, and by flame-thrower nozzle, the position to be tied of wallboard heated, can facilitate, complete and tie operation in the same side of wallboard efficiently.The wallboard leaf planishing device that the present embodiment provides is applied in the situation that rail vehicle wallboard ties, can be convenient in the outside of rail vehicle wallboard, complete and tie operation efficiently.
Fig. 2 A is the front view of wallboard leaf planishing device embodiment bis-provided by the invention, and Fig. 2 B is that the B-B ＇ of Fig. 2 A deadlight leaf planishing device is to sectional view.Please comprehensive reference Fig. 2 A and Fig. 2 B, the difference of the wallboard leaf planishing device 100 providing in the wallboard leaf planishing device 200 that the present embodiment provides and Figure 1A and Figure 1B is, wallboard leaf planishing device 200 is integrated further refrigerating function.
The wallboard leaf planishing device 200 that the present embodiment provides is on the basis of wallboard leaf planishing device 100, further: substrate 110 inside are provided with the water channel 240 of even intersection, water channel 240 offers posticum 242 with the infall of trough of flame 114, posticum 242 inner ends are communicated with water channel 240, and posticum 242 leads to the substrate surface at trough of flame 114 places.
Specifically the wallboard leaf planishing device 200 that, the present embodiment provides comprise with wallboard leaf planishing device 100 in the similar substrate 110 of structure and function, multiple electro-magnet 120 and flame-thrower nozzle 130; On substrate, offer multiple open holess 112, electro-magnet 120 is arranged in open holes 112, flame-thrower nozzle 130 is disposed in an evenly spaced relation on substrate 110, is provided with to be communicated with flame-thrower nozzle 130 and along the trough of flame 114 of substrate 110 surface uniform arranged crosswise in the one side of substrate 110.
In addition, wallboard leaf planishing device 200 also comprises the water channel 240 of the even intersection that is arranged at substrate inside, water channel 240 has posticum 242 with the crossover location of trough of flame 114, and one end of posticum 242 is communicated with water channel 240, and the other end is communicated with the substrate surface at trough of flame 114 and trough of flame 114 places.
The water inlet 244 being communicated with water channel 240 can also be set, so that water or other cooling fluid enter water channel 240 by water inlet 244, the position that water inlet 244 arranges and quantity is not at the row of the present invention's restriction.Entering the water of water channel 240 or other cooling fluid can play simultaneously substrate 110 and multiple electro-magnet 120 inside are carried out to cooling effect in the process that flows to posticum 242, the end of water channel 240 can seal by plug 246, but closing form, cross-sectional shape or concrete position and the density etc. arranging to water channel 240 are not limited, and can select flexibly according to real needs.
The working process of the wallboard leaf planishing device 200 that particularly, the present embodiment provides can comprise:
Step 1: the position to be tied by wallboard leaf planishing device 200 near wallboard is for example the position to be tied near train body wallboard outside by wallboard leaf planishing device 200, and wallboard leaf planishing device 200 can keep with wallboard the distance of 2～4 centimetres, but is not limited to this.
Step 2: to flame-thrower nozzle 130 delivering gas fuel, the gas mixture of such as oxygen and acetylene etc., and light geseous fuel.
Step 3: open the coil circuit being connected with electro-magnet 120, make the upper magnetic of electro-magnet 120 energising; Wallboard leaf planishing device 200 is by electro-magnet 120 and wallboard absorption, by the burning of geseous fuel in flame-thrower nozzle 130, and be communicated with flame-thrower nozzle 130 and along the trough of flame 114 of substrate 110 surface uniform arranged crosswise, wallboard carried out to homogeneous heating, can select flexibly heat-up time according to factors such as wallboard situations.
Step 4: stop after heating, start the process of cooling to wallboard, the form that for example can adopt opens solenoid valve by water inlet 244 to injected water or other cooling fluid in water channel 240, water or other cooling liquid flowing are to multiple posticums 242, multiple posticums 242 by water or other spray coolant to the trough of flame 114 of substrate 110 surface uniform arranged crosswise and with the heated wallboard of substrate 110 surface laminatings, thereby carry out cooling to wallboard equably.Can select flexibly according to factors such as wallboard situations cooling time equally.
Step 5: after cooling end, disconnect the coil circuit being connected with electro-magnet 120, electro-magnet 120 power-off demagnetizations, separate wallboard leaf planishing device 200 with wallboard.
The wallboard leaf planishing device that the present embodiment provides, electro-magnet, flame-thrower nozzle and refrigerating function are become one, be adsorbed in the position to be tied of wallboard by electro-magnet, and by flame-thrower nozzle, the position to be tied of wallboard is heated, then by the cooling structures such as posticum to through heating wallboard carry out cooling.Can facilitate, complete and tie operation in the same side of wallboard efficiently.The wallboard leaf planishing device that the present embodiment provides is applied in the situation that rail vehicle wallboard ties, can be convenient in the outside of rail vehicle wallboard, complete and tie operation efficiently.
Fig. 3 is the structure diagram of wallboard leaf planishing device embodiment tri-provided by the invention, as shown in Figure 3, substrate 110, multiple flame-thrower nozzle 130 that the wallboard leaf planishing device 300 of only having drawn the present embodiment in figure and providing comprises, be communicated with flame-thrower nozzle 130 and along trough of flame 114 and multiple posticum 242 of substrate 110 surface uniform arranged crosswise.Other similar in other structure that the present embodiment is not drawn and Figure 1A to Fig. 2 B embodiment, the present embodiment and Figure 1A and Figure 1B, or the difference of Fig. 2 A and Fig. 2 B embodiment is, the trough of flame 114 being communicated with each flame-thrower nozzle 130 can be M shape decussate texture.
The position of the flame-thrower nozzle 130 in above-described embodiment also can arrange flexibly, can be positioned at the central position of electro-magnet 120, also can be positioned at the interstitial site of electro-magnet 120 etc.; The shape of substrate 110 can be the various shape such as rectangle or circle, and the present invention is not restricted this.
The working process of the working process of the wallboard leaf planishing device 300 that the present embodiment provides and wallboard leaf planishing device 100 or 200 is similar, repeats no more herein.
Fig. 4 A is the front view that wallboard provided by the invention is tied system embodiment one, and Fig. 4 B is the left view that Fig. 4 A deadlight is tied system.Please comprehensive reference Fig. 4 A and Fig. 4 B, the wallboard that the present embodiment provides is tied system 400 and is comprised carrier loader 410, all pouring weight 420 and electric appliance control box 430, also comprises the wallboard leaf planishing device 440 identical with aforesaid arbitrary wallboard leaf planishing device; In the horizontal direction of carrier loader 410, be arranged at intervals with two rollers 450, wallboard leaf planishing device 440 and all pouring weight 420 hang the both sides that are located at two rollers 450 by rope 460, electric appliance control box 430 is arranged on carrier loader 410, for controlling flame-thrower nozzle jet flames.
Particularly, the wallboard that the present embodiment provides is tied system 400 and can and be moved for the fixing of wallboard leaf planishing device 440, so that wallboard leaf planishing device 440 can be moved to ideal operation position easily.On this basis, wallboard tie system 400 also integrated electric appliance control box 430, for controlling time period or the intensity etc. of flame-thrower nozzle jet flames of wallboard leaf planishing device 440, can also be used for controlling posticum water outlet that wallboard leaf planishing device 440 comprises or time period or the intensity etc. of other cooling fluid.
The carrier loader 410 that wallboard is tied in system 400 can comprise multiple castors 470, moves in the horizontal direction so that carrier loader 410 carries wallboard leaf planishing device 440.And wallboard is tied the equal pouring weight 420 that system 400 comprises, for realizing the movement of connected wallboard leaf planishing device 440 in the vertical directions, all the quality of pouring weight 420 equates with the quality of wallboard leaf planishing device 440, pulls up and down equal pouring weight 420 can easily drive moving up and down of wallboard leaf planishing device 440.The present invention does not limit material or the shape etc. of equal pouring weight 420.
Fig. 5 A is the front view that wallboard provided by the invention is tied the working order of system, and Fig. 5 B is the right view that Fig. 5 A deadlight is tied the working order of system.Please comprehensive reference Fig. 5 A and Fig. 5 B, take wallboard tie system 400 be applied to rail vehicle wallboard 500 tie operation as example, wallboard leaf planishing device 440 can be tied system 400 and moved to flexibly by wallboard the position to be tied of wallboard 500, thereby be adsorbed in the position to be tied of wallboard 500 by electro-magnet in the outside of the wallboard 500 of rail vehicle, and by flame-thrower nozzle, the position to be tied of wallboard 500 is heated, carry out cooling by cooling structure to the position to be tied of the wallboard 500 through heating.And then convenient, complete and tie operation in the outside of the wallboard 500 of rail vehicle efficiently.
In sum, wallboard leaf planishing device provided by the invention and system, cooling structure and the electric appliance control boxes etc. such as electro-magnet, flame-thrower nozzle, posticum are become one, be adsorbed in the position to be tied of wallboard by electro-magnet, and by flame-thrower nozzle, the position to be tied of wallboard is heated, by cooling structure to through heating wallboard carry out cooling.Can facilitate, complete and tie operation in the same side of wallboard efficiently.
Wallboard leaf planishing device provided by the invention and system, be applied in the situation that rail vehicle wallboard ties, can be convenient in the outside of rail vehicle wallboard, complete and tie operation efficiently.Eliminated in prior art, operator need be tied in body inner side the limitation of operation, have avoided because body inner side is rather dark, narrow and small the tying poor effect or tying the drawbacks such as position is inaccurate of causing of working space.Simultaneously, because wallboard leaf planishing device provided by the invention and system arrange flexibly, movement is convenient, thereby has improved working efficiency, has saved the resources of production.
Finally it should be noted that: above each embodiment, only in order to technical scheme of the present invention to be described, is not intended to limit; Although the present invention is had been described in detail with reference to aforementioned each embodiment, those of ordinary skill in the art is to be understood that: its technical scheme that still can record aforementioned each embodiment is modified, or some or all of technical characterictic is wherein equal to replacement; And these modifications or replacement do not make the essence of appropriate technical solution depart from the scope of various embodiments of the present invention technical scheme.
Claims (6)
1. a wallboard leaf planishing device, is characterized in that, comprises substrate, multiple electro-magnet and flame-thrower nozzle; On described substrate, offer multiple open holess, described electro-magnet is arranged in described open holes, described flame-thrower nozzle is disposed in an evenly spaced relation on described substrate, is provided with to be communicated with described flame-thrower nozzle and along the trough of flame of the even arranged crosswise of described substrate surface in the one side of described substrate.
2. wallboard leaf planishing device according to claim 1, it is characterized in that, described substrate inside is provided with the water channel of even intersection, the infall of described water channel and described trough of flame offers posticum, described posticum inner end is communicated with described water channel, and described posticum leads to the substrate surface at described trough of flame place.
3. wallboard leaf planishing device according to claim 1 and 2, is characterized in that, described flame-thrower nozzle is arranged between described multiple electro-magnet.
4. wallboard leaf planishing device according to claim 1 and 2, is characterized in that, described substrate is rectangular plate, and described water channel is transverse and longitudinal decussate texture and the side that is arranged on described substrate internal electrical magnet.
5. wallboard leaf planishing device according to claim 4, is characterized in that, the trough of flame being communicated with each flame-thrower nozzle is M shape decussate texture.
6. wallboard is tied a system, it is characterized in that, comprises carrier loader, all pouring weight and electric appliance control box, also comprises the wallboard leaf planishing device described in claim 1～5 any one; In the horizontal direction of described carrier loader, be arranged at intervals with two rollers, described wallboard leaf planishing device and all pouring weight hang the both sides that are located at two rollers by rope, and described electric appliance control box is arranged on described carrier loader, for controlling described flame-thrower nozzle jet flames.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210566916.4A CN103882208B (en) | 2012-12-24 | 2012-12-24 | Wallboard leaf planishing device and system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210566916.4A CN103882208B (en) | 2012-12-24 | 2012-12-24 | Wallboard leaf planishing device and system |
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| Publication Number | Publication Date |
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| CN103882208A true CN103882208A (en) | 2014-06-25 |
| CN103882208B CN103882208B (en) | 2015-11-04 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201210566916.4A Active CN103882208B (en) | 2012-12-24 | 2012-12-24 | Wallboard leaf planishing device and system |
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Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS58187213A (en) * | 1982-04-28 | 1983-11-01 | Hitachi Ltd | Method and jig for straightening thin plate |
| CN201978968U (en) * | 2010-12-28 | 2011-09-21 | 唐山轨道客车有限责任公司 | Rail vehicle sidewall electromagnetic leveling device and leveling base plate thereof |
| CN202230828U (en) * | 2011-09-20 | 2012-05-23 | 湖南岳磁高新科技有限公司 | Leveling electromagnet |
| CN202239048U (en) * | 2011-09-15 | 2012-05-30 | 常州市伟泰绿源机电有限公司 | High-temperature flame shaping tooling |
| CN202343647U (en) * | 2011-12-08 | 2012-07-25 | 南车四方车辆有限公司 | Passenger car roof radian adjusting tool |
-
2012
- 2012-12-24 CN CN201210566916.4A patent/CN103882208B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS58187213A (en) * | 1982-04-28 | 1983-11-01 | Hitachi Ltd | Method and jig for straightening thin plate |
| CN201978968U (en) * | 2010-12-28 | 2011-09-21 | 唐山轨道客车有限责任公司 | Rail vehicle sidewall electromagnetic leveling device and leveling base plate thereof |
| CN202239048U (en) * | 2011-09-15 | 2012-05-30 | 常州市伟泰绿源机电有限公司 | High-temperature flame shaping tooling |
| CN202230828U (en) * | 2011-09-20 | 2012-05-23 | 湖南岳磁高新科技有限公司 | Leveling electromagnet |
| CN202343647U (en) * | 2011-12-08 | 2012-07-25 | 南车四方车辆有限公司 | Passenger car roof radian adjusting tool |
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| CN103882208B (en) | 2015-11-04 |
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Address after: 130052 Jilin City, Changchun city wide triumph Road, No. 2155 Patentee after: CHANGCHUN CRRC RAILWAY VEHICLES CO, LTD Address before: 130052 Jilin City, Changchun city wide triumph Road, No. 2155 Patentee before: Changchun Railway Vehicles Facilities Co., Ltd. |