CN103878272B - Bagged-spring process units - Google Patents
Bagged-spring process units Download PDFInfo
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- CN103878272B CN103878272B CN201410108128.XA CN201410108128A CN103878272B CN 103878272 B CN103878272 B CN 103878272B CN 201410108128 A CN201410108128 A CN 201410108128A CN 103878272 B CN103878272 B CN 103878272B
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Abstract
The invention discloses a kind of bagged-spring process units, comprise rack unit, rack unit is furnished with successively numerical control and beats spring unit, send spring unit, elastic hot processing unit and packaging welding unit, numerical control is beaten spring unit and is comprised the first installing rack with numerical control module, first installing rack is furnished with entrance hole successively, straightening wheels, cable-through hole, line sending wheels, steel wire threading mould, cutter assembly and spring forming assembly, line sending wheels comprise driven pulley, first driving wheel, threading unit and line sending motor, the follower shaft of driven pulley is supported on the first installing rack by floating bearing bracket, floating bearing bracket slides and is arranged on the first installing rack, and be provided with back-moving spring between floating bearing bracket and the first installing rack, follower shaft is provided with driven gear, the drive sprocket axle of the first driving wheel is installed on the first installing rack.The present invention has steel wire threading convenience, line sending is stable, change spring specification is simple, keep in repair convenient, stable performance, advantage simple and compact for structure.
Description
Technical field
The present invention relates to the bagged-spring manufacturing equipment technical field that the field such as mattress, sofa uses, be specifically related to a kind of bagged-spring process units.
Background technology
It is spring process equipment conventional on a kind of bagged-spring process units that spring machine is made in numerical control.The numerical control of prior art is made spring machine and is comprised frame with numerical control module, spring forming assembly frame being furnished with successively entrance hole, straightening wheels, cable-through hole, line sending wheels, steel wire threading mould, cutter assembly and can horizontally slipping.But the numerical control of prior art beats the line sending wheels of spring machine for two fixing pressure roller structures, have that steel wire line sending is stable not, the shortcoming of steel wire threading difficulty.
Summary of the invention
The technical problem to be solved in the present invention is to provide that a kind of processing technology is simply compact, the docking of lower work unit seamless, get rid of cylinder and freely falling body to the restriction of speed, bagged-spring production efficiency is high, steel wire line sending is stablized, steel wire threading convenient, spring crudy is good bagged-spring process units.
For solving the problems of the technologies described above, the technical solution used in the present invention is:
A kind of bagged-spring process units, comprise rack unit, described rack unit is furnished with successively numerical control and beats spring unit, elastic hot processing unit, send spring unit and packaging welding unit, described numerical control is beaten spring unit and is comprised the first installing rack with numerical control module, described first installing rack is furnished with entrance hole successively, straightening wheels, cable-through hole, line sending wheels, steel wire threading mould, cutter assembly and the spring forming assembly that can horizontally slip, described line sending wheels comprise driven pulley, first driving wheel, threading unit and line sending motor, the follower shaft of described driven pulley is supported on the first installing rack by floating bearing bracket, described floating bearing bracket slides and is arranged on the first installing rack, and be provided with back-moving spring between described floating bearing bracket and the first installing rack, described follower shaft is provided with driven gear, the drive sprocket axle of described first driving wheel is installed on the first installing rack, the drive sprocket axle of described first driving wheel is provided with driving gear and driven synchronous pulley, described driving gear and driven gear engage each other, the output shaft of described line sending motor is equiped with driving synchronous pulley, toothed belt transmission is passed through between described driving synchronous pulley and driven synchronous pulley, described threading unit comprises threading cylinder, lower curved bar and upper curved bar, the output shaft of described threading cylinder is provided with spherical axis, described lower curved bar is fixed on the first installing rack by the first rotating shaft, described lower curved bar one end contacts with spherical axis, the other end is equiped with the first roller, one end of described upper curved bar is bearing on the first roller, the other end of described upper curved bar is fixed on the first installing rack by the second rotating shaft, the middle part of described upper curved bar is provided with threading top wheel, described threading top wheel is installed in the downside of follower shaft, described threading cylinder, line sending motor is connected with numerical control module respectively.
Further improvement as technique scheme:
Described cutter assembly comprises cutter motor, cutting knife stroke reductor, cutter driving rotating disk, cutting knife kinematic link and cutting-off tool rest, described cutter motor is connected with numerical control module, described cutter motor drives cutter driving dial rotation by cutting knife stroke reductor, the edge of described cutter driving rotating disk is flexibly connected with cutting knife kinematic link, described cutting knife kinematic link is connected with cutting-off tool rest, described cutting-off tool rest is equiped with blade, and described blade is installed in the side of the wire hole of steel wire threading mould, described spring forming assembly comprises spring forming motor, spring forming reductor, spring forming drives rotating disk, spring forming slide block, spring forming mould and spring forming wheel, described spring forming motor is connected with numerical control module, described spring forming motor is by the shaping driving dial rotation of spring forming reductor driving spring, described spring forming drives the edge of rotating disk to be flexibly connected with spring forming slide block, described spring forming skid is arranged on the first installing rack, described spring forming slide block is fixedly connected with spring forming mould, described spring forming wheel is fixed on spring forming mould, and described spring forming wheel is installed in the rear side of cutter assembly, the downside of described cutter assembly is also provided with spring heights adjusting part, described spring heights adjusting part comprises spring heights and regulates motor, spring heights regulates reductor, spring heights regulates and drives rotating disk, spring heights regulates kinematic link, spring heights adjusting slider and spring heights regulating pushing rod, described spring heights regulates motor to be connected with numerical control module, described spring heights regulates motor to regulate reductor driving spring height to regulate by spring heights and drives dial rotation, described spring heights regulates and drives the edge of rotating disk to regulate kinematic link to be flexibly connected with spring heights, described spring heights regulates kinematic link to be flexibly connected with spring heights adjusting slider, described spring heights adjusting slider slides and is arranged on the first installing rack, the end of described spring heights adjusting slider is fixedly connected with spring heights regulating pushing rod, described spring heights regulating pushing rod is positioned at steel wire threading mould, between spring forming wheel.
Described elastic hot processing unit comprises two conveying assemblies that are symmetrical and gap layout, between two described conveying assemblies, the gap of feed side is larger than the gap of exit side, described conveying assembly comprises first crossbeam, described first crossbeam is provided with servomotor, heat treatment reductor, rotating second driving wheel and follower, described servomotor is driven with the second driving wheel by heat treatment reductor and is connected, described second driving wheel and follower are arranged with flyer chain, described flyer chain is provided with the insulating blanked clamper spring button be evenly arranged, be provided with between adjacent insulating blanked clamper spring button and send spring groove for what carry spring, insulating blanked clamper spring button between two described conveying assemblies aligns one by one, the outside of described conveying assembly is provided with side plate, described side plate is provided with high-frequency heating assembly, high-frequency heating assembly on the side plate of two described conveying assemblies is positioned opposite and be located at the outside sending spring groove.
Described high-frequency heating assembly comprises interconnective conductive copper plate and insulation board, described conductive copper plate is located at the inner side of insulation board and is positioned at the outside sending spring groove, described insulation board is fixed on side plate, described conductive copper plate is provided with link electrode post, and the end of described link electrode post is passed and stretched out insulation board and arranges; Described side plate is provided with spring adsorption magnet on the outer wall leaning on feed side position; Described second driving wheel is chain pitch wheel, and described heat treatment reductor is by being arranged in the driving gear chain drive-belt gear on output shaft; Described insulating blanked clamper spring button is in " work " word shape.
The angle that described first crossbeam relative level direction is in tilted layout is 12 °, the feed side position of described conveying assembly is higher than the position of exit side, the feed side that spring unit is located at two conveying assemblies is beaten in described numerical control, described in send spring unit to be located at the exit side of two conveying assemblies.
The described spring unit that send comprises the second installing rack, described second installing rack is provided with driving mechanism, transmission mechanism and left and right two connecting gears positioned opposite, described driving mechanism synchronously drives two connecting gears by transmission mechanism, described connecting gear is provided with the conveyer belt arranged along vertical direction, the spring channels carrying spring is configured between the conveyer belt of described two connecting gears, described in any one, the outside of connecting gear is provided with block cloth plate, described block cloth plate and connecting gear gap are arranged, and described block cloth plate is provided with the guiding hypotenuse for importing spring packing sheet by feed side.
In described two connecting gears, connecting gear is fixed on the second installing rack, another connecting gear slides is arranged on the second installing rack, described second installing rack is provided with dovetail slide unit, and another connecting gear described is provided with dovetail chute, and described dovetail chute and dovetail slide unit are slidably matched, the width of described spring channels diminishes from feed side gradually to middle part, and the width of described spring channels from middle part to rear portion is identical, described driving mechanism comprises transmission drive motors, send spring reductor and be connected base, described transmission mechanism comprises the first power transmission shaft, described first power transmission shaft is provided with two horizontal bevel gears of bearing and gap layout, described transmission drive motors is fixed on a connecting gear with sending spring reductor to be interconnected and passing through to be connected floor installation, described first power transmission shaft is installed by bearing and is fixed on another connecting gear, the output shaft of described transmission drive motors is connected with sending the input of spring reductor, the described output of spring reductor that send is connected with the first power transmission shaft, connecting gear described in any one is provided with the second driving shaft for driving conveyer belt, described second driving shaft is provided with longitudinal bevel gear, the each longitudinal bevel gear engagement fit with a connecting gear of two horizontal bevel gears on described first power transmission shaft.
Described packaging welding unit comprises longitudinal measure mechanism, transverse weld mechanism and extension spring mechanism, described longitudinal measure mechanism is installed in the feed side direction of transverse weld mechanism, described transverse weld mechanism is provided with the slide rail arranged along exit side direction, described extension spring mechanism slips is arranged on slide rail, described longitudinal measure mechanism comprises base plate, one end of described base plate is provided with little mould weld cylinder, the other end is provided with the first ultrasonic welder, described little mould weld cylinder is provided with little cutting die, described first ultrasonic welder is provided with first plumb joint positioned opposite with little cutting die, described little cutting die, the downside of both the first plumb joints is provided with the folder cloth cylinder be fixed on base plate, the both sides of described folder cloth cylinder are respectively provided with one for driving the live splint cloth wheel of welding cloth, the both sides of described base plate are respectively provided with one for taking turns with the geometrical clamp cloth that live splint cloth takes turns to coordinate.
Described transverse weld mechanism comprises transverse weld frame, the bottom of described transverse weld frame is respectively equipped with the first motor, first reductor, cam, connecting rod and the first connecting plate, described first motor is rotated by the first reductor driving cam, described connecting rod respectively with cam, first connecting plate is connected, the both sides of described transverse weld frame are equipped with two guide pillars slidably arranged, the lower end of described guide pillar is fixedly connected with the first connecting plate respectively, the middle part of described guide pillar is arranged with slidably the second connecting plate, the upper end of described second connecting plate is provided with large cutting die fixed head, the top of described large cutting die fixed head is provided with large cutting die, the bottom of described second connecting plate is provided with the second roller, described cam promotes large cutting die move up and down by contacting with the second idler wheel surface, the top of described guide pillar is provided with the second ultrasonic welder, the lower end of described second ultrasonic welder is provided with second plumb joint positioned opposite with large cutting die.
The bottom of described extension spring mechanism is provided with chute and mount pad, described slide is arranged on slide rail, the top of described chute is provided with second cross beam, described mount pad is provided with the second motor, the second reductor, rotating disk and drive rod, described second motor drives dial rotation by the second reductor, and described rotating disk is flexibly connected with second cross beam by drive rod; The top of described mount pad is provided with the conveyer belt for being exported by the bagged-spring completing packaging, the middle part of described second cross beam is provided with the folder spring gantry upwards extending layout, described folder spring gantry is provided with two the folder spring cylinders be arranged symmetrically with up and down, the push rod end of described folder spring cylinder is provided with folder spring hand, and the folder spring hand of two described folder spring cylinders is positioned opposite and exported by the flexible spring bag finished product that moves up and down driving folder spring hand to realize being separated or closing up.
The present invention has following advantage: the present invention operationally, threading cylinder is then started as needed threading, spherical axis upwards pushes up pressure curved bar, lower curved bar drives the first roller to move upward, thus the first roller upwards pushes up and presses curved bar, upper curved bar is by threading top wheel upwards top pressure follower shaft, follower shaft makes spring deformation by floating bearing bracket, thus by follower shaft and the first drive sprocket axle renunciation, thus make driven pulley, throw off between first driving wheel, then steel wire is passed entrance hole successively, straightening wheels, cable-through hole, driven pulley, send into follow-up station between first driving wheel and carry out spring processing, close threading cylinder, then spherical axis falls after rise, the gravity that back-moving spring promotes follower shaft and follower shaft itself by floating bearing bracket causes follower shaft to fall after rise, make driven pulley, steel wire is clamped to driven pulley by the first driving wheel, in steel wire groove on first driving wheel, the elastic acting force of back-moving spring can be guaranteed that driven pulley presses down and compress steel wire to ensure smooth line sending, line sending motor drives driven pulley, first driving wheel synchronous axial system pulls steel wire, steel wire is straightened by each pinch rollers of straightening wheels successively, pass through cable-through hole, line sending wheels send into steel wire threading mould, cutter assembly and the spring forming assembly that can horizontally slip, when line sending wheels are rotated further work, because the steel wire crown is cut on the spring forming assembly that can horizontally slip, steel wire cannot readvance, line sending wheels continue line sending and the space of steel wire between steel wire threading mould and spring forming assembly then can be caused to form pitch of the laps and form spring, and carry out cut-out operation by cutter assembly timing, stable steel wire line sending can be realized, then successively by sending spring unit to carry, elastic hot processing unit is heat-treated, packaging welding unit carries out packaging welding, carry out the spring processing operation continued successively, obtain the bagged-spring processed, steel wire threading of the present invention is convenient, line sending is stablized, change spring specification is simple, it is convenient to keep in repair, stable performance, heat treatment, send spring, packaging and export structure simply compact, spring can be effectively controlled in the free degree of each station, achieve the slitless connection of each motor unit, eliminate the interference of three freely falling body actions in traditional handicraft, traditional handicraft many employings cylinder in addition, the present invention adopts servomotor, drastically increase the stability of production efficiency and each motor unit, there is processing technology simply compact, lower work unit seamless is docked, eliminating cylinder and freely falling body are to the restriction of speed, bagged-spring production efficiency is high, steel wire line sending is stablized, steel wire threading is convenient, the advantage that spring crudy is good.
Accompanying drawing explanation
In order to be illustrated more clearly in the embodiment of the present invention or technical scheme of the prior art, be briefly described to the accompanying drawing used required in embodiment or description of the prior art below, apparently, accompanying drawing in the following describes is only some embodiments of the present invention, for those of ordinary skill in the art, under the prerequisite not paying creative work, other accompanying drawing can also be obtained according to these accompanying drawings.
Fig. 1 is the perspective view of the embodiment of the present invention.
Fig. 2 is the perspective view that in the embodiment of the present invention, spring unit forward right side direction is beaten in numerical control.
Fig. 3 is the main TV structure schematic diagram that in the embodiment of the present invention, spring unit is beaten in numerical control.
Fig. 4 is the perspective view that in the embodiment of the present invention, spring unit left rear side direction is beaten in numerical control.
Fig. 5 is the structural representation that in the embodiment of the present invention, line sending wheels in spring unit are beaten in numerical control.
Fig. 6 is the perspective view that in the embodiment of the present invention, spring unit right lateral side direction is beaten in numerical control.
Fig. 7 is the perspective view that in the embodiment of the present invention, spring unit front left side direction is beaten in numerical control.
Fig. 8 is the plan structure schematic diagram of embodiment of the present invention Elastic thermal treatment unit.
Fig. 9 is the main TV structure schematic diagram of embodiment of the present invention Elastic thermal treatment unit.
Figure 10 is the perspective view of embodiment of the present invention Elastic thermal treatment unit rear direction.
Perspective view when Figure 11 is embodiment of the present invention medium-high frequency heating component heating spring.
Main TV structure schematic diagram when Figure 12 is embodiment of the present invention medium-high frequency heating component heating spring.
Figure 13 is perspective view when sending spring unit not send into spring packing sheet in the embodiment of the present invention.
Figure 14 is the plan structure schematic diagram under the panel state sending spring unit to pull down top at connecting gear in the embodiment of the present invention.
Figure 15 is perspective view when sending spring unit feeding spring packing sheet in the embodiment of the present invention.
Figure 16 packs the perspective view of welding unit in feed side direction in the embodiment of the present invention.
Figure 17 packs the side-looking structural representation of welding unit in exit side direction in the embodiment of the present invention.
Figure 18 is the plan structure schematic diagram packing welding unit in the embodiment of the present invention.
Figure 19 is the partial enlargement structural representation of longitudinal measure mechanism section in the embodiment of the present invention.
Figure 20 is the perspective view of packing welding unit transverse weld mechanism section in the embodiment of the present invention.
Figure 21 is the partial enlargement structural representation of extension spring mechanism section in the embodiment of the present invention.
Figure 22 be pack welding unit in the embodiment of the present invention extension spring mechanism section containing the perspective view of conveyer belt.
Marginal data: 1, rack unit; 2, spring unit is beaten in numerical control; 21, the first installing rack; 22, entrance hole; 23, straightening wheels; 24, cable-through hole; 25, line sending wheels; 251, driven pulley; 2511, follower shaft; 2512, floating bearing bracket; 2513, back-moving spring; 2514, driven gear; 252, the first driving wheel; 2521, drive sprocket axle; 2522, driving gear; 2523, driven synchronous pulley; 253, threading unit; 2531, threading cylinder; 2532, spherical axis; 2533, lower curved bar; 2534, the first rotating shaft; 2535, the first roller; 2536, upper curved bar; 2537, the second rotating shaft; 2538, threading top wheel; 254, line sending motor; 2541, synchronous pulley is driven; 26, steel wire threading mould; 261, wire hole; 27, cutter assembly; 271, cutter motor; 272, cutting knife stroke reductor; 273, cutter driving rotating disk; 274, cutting knife kinematic link; 275, cutting-off tool rest; 276, blade; 28, spring forming assembly; 281, spring forming motor; 282, spring forming reductor; 283, spring forming drives rotating disk; 284, spring forming slide block; 285, spring forming mould; 286, spring forming wheel; 29, spring heights adjusting part; 291, spring heights regulates motor; 292, spring heights regulates reductor; 293, spring heights regulates and drives rotating disk; 294, spring heights regulates kinematic link; 295, spring heights adjusting slider; 296, spring heights regulating pushing rod; 3, elastic hot processing unit; 31, conveying assembly; 32, first crossbeam; 33, servomotor; 331, heat treatment reductor; 34, the second driving wheel; 35, the second driving wheel (34) and follower; 36, flyer chain; 361, insulating blanked clamper spring button; 362, spring groove is sent; 37, side plate; 371, high-frequency heating assembly; 3711, conductive copper plate; 3712, insulation board; 3713, link electrode post; 372, spring adsorption magnet; 4, spring unit is sent; 41, the second installing rack; 411, dovetail slide unit; 42, driving mechanism; 421, drive motors is transmitted; 422, spring reductor is sent; 423, base is connected; 43, transmission mechanism; 431, the first power transmission shaft; 432, bearing; 433, two horizontal bevel gears; 44, connecting gear; 440, dovetail chute; 441, conveyer belt; 442, second driving shaft; 443, longitudinal bevel gear; 45, spring channels; 46, block cloth plate; 461, lead hypotenuse; 5, welding unit is packed; 51, longitudinal measure mechanism; 511, base plate; 5111, geometrical clamp cloth wheel; 512, little mould weld cylinder; 5121, little cutting die; 513, the first ultrasonic welder; 5131, the first plumb joint; 514, cloth cylinder is pressed from both sides; 5141, live splint cloth wheel; 52, transverse weld mechanism; 520, slide rail; 521, transverse weld frame; 522, the first motor; 523, the first reductor; 524, cam; 525, connecting rod; 526, the first connecting plate; 527, guide pillar; 528, the second connecting plate; 5281, large cutting die fixed head; 5282, large cutting die; 5283, the second roller; 529, the second ultrasonic welder; 5291, the second plumb joint; 53, extension spring mechanism; 530, chute; 5301, second cross beam; 5302, spring gantry is pressed from both sides; 5303, spring cylinder is pressed from both sides; 5304, spring hand is pressed from both sides; 531, mount pad; 532, the second motor; 533, the second reductor; 534, rotating disk; 535, drive rod; 536, conveyer belt.
Detailed description of the invention
Below in conjunction with accompanying drawing, the preferred embodiments of the present invention are described in detail, can be easier to make advantages and features of the invention be readily appreciated by one skilled in the art, thus more explicit defining is made to protection scope of the present invention.
As Fig. 1, Fig. 2, Fig. 3, shown in Fig. 4 and Fig. 5, the bagged-spring process units of the present embodiment comprises rack unit 1, rack unit 1 is furnished with successively numerical control and beats spring unit 2, elastic hot processing unit 3, send spring unit 4 and packaging welding unit 5, numerical control is beaten spring unit 2 and is comprised the first installing rack 21 with numerical control module, first installing rack 21 is furnished with entrance hole 22 successively, straightening wheels 23, cable-through hole 24, line sending wheels 25, steel wire threading mould 26, cutter assembly 27 and the spring forming assembly 28 that can horizontally slip, line sending wheels 25 comprise driven pulley 251, first driving wheel 252, threading unit 253 and line sending motor 254, the follower shaft 2511 of driven pulley 251 is supported on the first installing rack 21 by floating bearing bracket 2512, floating bearing bracket 2512 slides and is arranged on the first installing rack 21, and be provided with back-moving spring 2513 between floating bearing bracket 2512 and the first installing rack 21, follower shaft 2511 is provided with driven gear 2514, the drive sprocket axle 2521 of the first driving wheel 252 is installed on the first installing rack 21, the drive sprocket axle 2521 of the first driving wheel 252 is provided with driving gear 2522 and driven synchronous pulley 2523, driving gear 2522 and driven gear 2514 engage each other, the output shaft of line sending motor 254 is equiped with and drives synchronous pulley 2541, drive between synchronous pulley 2541 and driven synchronous pulley 2523 and pass through toothed belt transmission, threading unit 253 comprises threading cylinder 2531, lower curved bar 2533 and upper curved bar 2536, the output shaft of threading cylinder 2531 is provided with spherical axis 2532, lower curved bar 2533 is fixed on the first installing rack 21 by the first rotating shaft 2534, lower curved bar 2533 one end contacts with spherical axis 2532, the other end is equiped with the first roller 2535, one end of upper curved bar 2536 is bearing on the first roller 2535, the other end of upper curved bar 2536 is fixed on the first installing rack 21 by the second rotating shaft 2537, the middle part of upper curved bar 2536 is provided with threading top wheel 2538, threading top wheel 2538 is installed in the downside of follower shaft 2511, threading cylinder 2531, line sending motor 254 is connected with numerical control module respectively.
As shown in Figure 6 and Figure 7, cutter assembly 27 comprises cutter motor 271, cutting knife stroke reductor 272, cutter driving rotating disk 273, cutting knife kinematic link 274 and cutting-off tool rest 275, cutter motor 271 is connected with numerical control module, cutter motor 271 drives cutter driving rotating disk 273 to rotate by cutting knife stroke reductor 272, the edge of cutter driving rotating disk 273 is flexibly connected with cutting knife kinematic link 274, cutting knife kinematic link 274 is connected with cutting-off tool rest 275, cutting-off tool rest 275 is equiped with blade 276, blade 276 is installed in the side of the wire hole 261 of steel wire threading mould 26; The cutter assembly 27 of prior art uses identical power with line sending wheels 25, and cutter assembly 27 uses independently cutter motor 271 in the present embodiment, therefore, it is possible to ignore cutter assembly 27 and line sending wheels 25 to realize the structure member that power synchronous transmits, structure is more independent, drastically increase production efficiency, achieve numerical control operating, make to change spring specification, raising overall performance, failture evacuation and maintenance excellent in quick.
As shown in Figure 6 and Figure 7, spring forming assembly 28 comprises spring forming motor 281, spring forming reductor 282, spring forming drives rotating disk 283, spring forming slide block 284, spring forming mould 285 and spring forming wheel 286, spring forming motor 281 is connected with numerical control module, spring forming motor 281 is rotated by the shaping driving rotating disk 283 of spring forming reductor 282 driving spring, spring forming drives the edge of rotating disk 283 to be flexibly connected with spring forming slide block 284, spring forming slide block 284 slides and is arranged on the first installing rack 21, spring forming slide block 284 is fixedly connected with spring forming mould 285, spring forming wheel 286 is fixed on spring forming mould 285, and spring forming wheel 286 is installed in the rear side of cutter assembly 27, the spring forming assembly 28 of prior art uses identical power with line sending wheels 25, and spring molding assembly 28 uses independently spring forming motor 281 in the present embodiment, therefore, it is possible to ignore spring forming assembly 28 and line sending wheels 25 to realize the structure member that power synchronous transmits, structure is more independent, drastically increase production efficiency, achieve numerical control operating, make to change spring specification, raising overall performance, failture evacuation and maintenance excellent in quick, and the present embodiment is by the position that horizontally slips of spring forming assembly 28 regulating spring mould 285, spring forming mould 285 is larger with the bore of the larger then processed springs of spacing of steel wire threading mould 26, spring forming mould 285 is less with the bore of the less then processed springs of spacing of steel wire threading mould 26, thus the bore realizing processed springs regulates.
As shown in Figure 6 and Figure 7, the downside of cutter assembly 27 is also provided with spring heights adjusting part 29, spring heights adjusting part 29 comprises spring heights and regulates motor 291, spring heights regulates reductor 292, spring heights regulates and drives rotating disk 293, spring heights regulates kinematic link 294, spring heights adjusting slider 295 and spring heights regulating pushing rod 296, spring heights regulates motor 291 to be connected with numerical control module, spring heights regulates motor 291 to regulate reductor 292 driving spring height to regulate driving rotating disk 293 to rotate by spring heights, spring heights regulates and drives the edge of rotating disk 293 to regulate kinematic link 294 to be flexibly connected with spring heights, spring heights regulates kinematic link 294 to be flexibly connected with spring heights adjusting slider 295, spring heights adjusting slider 295 slides and is arranged on the first installing rack 21, the end of spring heights adjusting slider 295 is fixedly connected with spring heights regulating pushing rod 296, spring heights regulating pushing rod 296 is positioned at steel wire threading mould 26, between spring forming wheel 286.In the present embodiment, spring height adjustment assembly 29 uses independently spring heights to regulate motor 291, therefore, it is possible to ignore spring heights adjusting part 29 and line sending wheels 25 to realize the structure member that power synchronous transmits, structure is more independent, drastically increase production efficiency, achieve numerical control operating, make to change spring specification, raising overall performance, failture evacuation and maintenance excellent in quick; And the present embodiment is by the stroke of spring heights adjusting part 29 regulating spring height regulating pushing rod 296, make spring heights regulating pushing rod 296 also along with the flexible and one-in-and-one-out of spring heights adjusting slider 295 opens the pitch of spring and the height of regulating spring, thus the height realizing processed springs regulate.
As Fig. 8, shown in Fig. 9 and Figure 10, elastic hot processing unit 3 comprises two conveying assemblies 31 that are symmetrical and gap layout, between two conveying assemblies 31, the gap of feed side is larger than the gap of exit side, conveying assembly 31 comprises first crossbeam 32, first crossbeam 32 is provided with servomotor 33, heat treatment reductor 331, rotating second driving wheel 34 and follower 35, servomotor 33 is driven with the second driving wheel 34 by heat treatment reductor 331 and is connected, second driving wheel 34 and follower 35 are arranged with flyer chain 36, flyer chain 36 is provided with the insulating blanked clamper spring button 361 be evenly arranged, be provided with between adjacent insulating blanked clamper spring button 361 and send spring groove 362 for what carry spring, insulating blanked clamper spring button 361 between two conveying assemblies 31 aligns one by one, the outside of conveying assembly 31 is provided with side plate 37, side plate 37 is provided with high-frequency heating assembly 371, high-frequency heating assembly 371 on the side plate 37 of two conveying assemblies 31 is positioned opposite and be located at the outside sending spring groove 362.Between two conveying assemblies 31 of elastic hot processing unit 3, the gap of feed side is larger than the gap of exit side, the tubaeform wide mouth that spring is larger from gap enters of alignment and send spring groove 362, then plate type chain 36 drives and travels forward, when through high-frequency heating assembly 371, made spring obtain elasticity by the elastic hot process that high-frequency heating assembly 371 carries out having heated spring, simultaneously because the gap of feed side is larger than the gap of exit side, spring is entered by tubaeform wide mouth, slot goes out, spring is driven in proal process at plate type chain 36 can complete primary compression between two side plates 37, thus spring can be completed give spring, primary compression and elastic hot processing capacity, have powerful, spring treatment effeciency is high, integrated level is high, spring is sent to stablize, the simple advantage of structure.
In the present embodiment, side plate 37 is provided with spring adsorption magnet 372 on the outer wall leaning on feed side position; When sending in spring groove 362 of feed side sent into by spring time, because side plate 37 is provided with spring adsorption magnet 372 on the outer wall leaning on feed side position, therefore spring adsorption magnet 372 can produce absorption affinity to spring, thus make the rapid alignment in the end of spring on the inwall of side plate 37, guarantee that the position stability of spring in flyer chain 6 is reliable.
In the present embodiment, the second driving wheel 34 is chain pitch wheel, and heat treatment reductor 331 is by being arranged in the driving gear chain drive-belt gear on output shaft, and chain gear transmission is reliable and stable, can simplify the drive mechanism of servomotor 33.
In the present embodiment, insulating blanked clamper spring button 361, in " work " word shape, therefore when feed side and exit side, can prevent spring from coming off, send the transmission of spring more reliable and more stable.
In the present embodiment, the angle that first crossbeam 32 relative level direction is in tilted layout is 12 °, the feed side position of conveying assembly 31 is higher than the position of exit side, the feed side that spring unit 2 is located at two conveying assemblies 31 is beaten in numerical control, send spring unit 4 to be located at the exit side of two conveying assemblies 31, make numerical control beat spring unit 2, send the conveying of the spring between spring unit 4 to be more prone to.
As is illustrated by figs. 11 and 12, high-frequency heating assembly 371 comprises interconnective conductive copper plate 3711 and insulation board 3712, conductive copper plate 3711 is located at the inner side of insulation board 3712 and is positioned at the outside sending spring groove 362, insulation board 3712 is fixed on side plate 37, conductive copper plate 3711 is provided with link electrode post 3713, and the end of link electrode post 3713 is passed and stretched out insulation board 3712 and arranges; When sending the spring of spring groove 362 through high-frequency heating assembly 371, the two ends of spring are respectively conflicted on the conductive copper plate 3711 of a high-frequency heating assembly 371, because two conductive copper plates 3711 are connected to high-frequency alternating current, high-tension electricity fails to be convened for lack of a quorum from spring by making spring instantaneous formation high temperature exothermic body, then move on sending in spring groove 362 of flyer chain 36, spring departs from conductive copper plate 3711, then be naturally cooled or use the initiatively cooling of the devices such as fan, the elastic hot process completing spring makes spring obtain elasticity.
As Figure 13, shown in Figure 14 and Figure 15, spring unit 4 is sent to comprise the second installing rack 41, second installing rack 41 is provided with driving mechanism 42, transmission mechanism 43 and left and right two connecting gears 44 positioned opposite, driving mechanism 42 synchronously drives two connecting gears 44 by transmission mechanism 43, connecting gear 44 is provided with the conveyer belt 441 arranged along vertical direction, the spring channels 45 carrying spring is configured between the conveyer belt 441 of two connecting gears 44, the outside of any one connecting gear 44 is provided with block cloth plate 46, block cloth plate 46 and connecting gear 44 gap are arranged, and block cloth plate 46 is provided with the guiding hypotenuse 461 for importing spring packing sheet by feed side.The spring unit 4 that send of the present embodiment transmits spring by the spring channels 45 between the conveyer belt 441 of two connecting gears 44, bag mould is formed by the gap between block cloth plate 46 and connecting gear 44 by spring packing sheet, and the spring in spring channels 45 continues to send in bag mould by the conveyer belt 441 of two connecting gears 44, spring does not need to shift onto, the bag mould that operation directly can send into non-woven fabrics such as to fall, send spring action few, send spring transportation performance high, effectively can improve the production efficiency of pre-packaged spring production line, have and send spring transportation performance good, transfer efficiency is high, advantage simple and reliable for structure.In the present embodiment, guiding hypotenuse 461 is 40 ° with the angle of horizontal direction, can guarantee that block cloth plate 46 can input spring packing sheet (non-woven fabrics) swimmingly and form bag mould by the gap between block cloth plate 46 and connecting gear 44.
In the present embodiment, in two connecting gears 44, connecting gear 44 is fixed on the second installing rack 41, another connecting gear 44 slides is arranged on the second installing rack 41; By said structure, make to be configured between the conveyer belt 441 of two connecting gears 44 carrying the spring channels 45 of spring to have certain adjustment specification, thus the spring conveying requirement of different size can be adapted to.
In the present embodiment, the second installing rack 41 is provided with dovetail slide unit 411, and another connecting gear 44 is provided with dovetail chute 440, and dovetail chute 440 and dovetail slide unit 411 are slidably matched; Dovetail chute 440 and dovetail slide unit 411 are slidably matched, and structure is simple, and it is solid and reliable to slide.
In the present embodiment, the width of spring channels 45 diminishes gradually from feed side to middle part (Eight characters part), and the width of spring channels 45 from middle part to rear portion identical (straight body part); Thus making spring channels 45 form the shape of straight body after the front Eight characters, spring can be carried and enter bag with boil down to and prepare by Eight characters part further, and straight body part is used for infantees, conveying spring enters bag.In addition, in the present embodiment, straight body segment thickness is about 23mm, highly for about 72mm, the width of conveyer belt 441 is about 57mm, and so little size can ensure to send spring reliable and smooth infantees.In the present embodiment, the spring entering conveyer belt 441 still has certain high temperature, and the conveyer belt 441 of high temperature needs contact friction conveyer belt 441 and wants synchronous driving, therefore conveyer belt 441 adopts the Timing Belt of high-temperature wearable.
In the present embodiment, driving mechanism 42 comprises transmission drive motors 421, send spring reductor 422 and be connected base 423, transmission mechanism 43 comprises the first power transmission shaft 431, first power transmission shaft 431 is provided with two horizontal bevel gears 433 of bearing 432 and gap layout, transmit drive motors 421 and send spring reductor 422 to be interconnected and be fixed on a connecting gear 44 by being connected base 423 installation, first power transmission shaft 431 is installed by bearing 432 and is fixed on another connecting gear 44, the output shaft transmitting drive motors 421 is connected with sending the input of spring reductor 422, the output of spring reductor 422 is sent to be connected with the first power transmission shaft 431, any one connecting gear 44 is provided with the second driving shaft 442 for driving conveyer belt 441, second driving shaft 442 is provided with longitudinal bevel gear 443, each longitudinal bevel gear 443 engagement fit with a connecting gear 44 of two on first power transmission shaft 431 horizontal bevel gears 433.Pass through said structure, the synchronous driving of motor 421 to two connecting gears 44 can be realized, and conveniently can regulate the position of horizontal bevel gear 433 on power transmission shaft 31, realize the gap length of adjustment spring channels 45, thus adapt to the slip adjustment of connecting gear 44 on the second installing rack 41.In the present embodiment, transmit the servomotor that drive motors 421 specifically adopts 750W.
As Figure 16, Figure 17, shown in Figure 18 and Figure 19, packaging welding unit 5 comprises longitudinal measure mechanism 51, transverse weld mechanism 52 and extension spring mechanism 53, longitudinal measure mechanism 51 is installed in the feed side direction of transverse weld mechanism 52, transverse weld mechanism 52 is provided with the slide rail 520 arranged along exit side direction, extension spring mechanism 53 slides and is arranged on slide rail 520, longitudinal measure mechanism 51 comprises base plate 511, one end of base plate 511 is provided with little mould weld cylinder 512, the other end is provided with the first ultrasonic welder 513, little mould weld cylinder 512 is provided with little cutting die 5121, first ultrasonic welder 513 is provided with first plumb joint 5131 positioned opposite with little cutting die 5121, little cutting die 5121, the downside of both the first plumb joints 5131 is provided with the folder cloth cylinder 514 be fixed on base plate 511, the both sides of folder cloth cylinder 514 are respectively provided with one for driving the live splint cloth wheel 5141 of welding cloth, the both sides of base plate 511 are respectively provided with one and take turns 5111 for taking turns the 5141 geometrical clamp cloth coordinated with live splint cloth.Packaging welding unit 5 drives live splint cloth to take turns 5141 along feedstock direction shuttling movement by folder cloth cylinder 514, thus cloth will be welded from geometrical clamp cloth wheel 5111, operation follow-up by lasting feeding between 5141 taken turns by live splint cloth, little mould weld cylinder 512 timing simultaneously drives little cutting die 5121 to move back and forth, when little cutting die 5121 moves to position when contacting with the first plumb joint 5131, little cutting die 5121, both first plumb joints 5131 will weld cloth (non-woven fabrics) and push down, then welding cloth is welded as a whole by the first ultrasonic welder 513, thus complete the longitudinal measure operation of welding cloth, substitute existing tooth bar owing to using live splint cloth wheel 5141 to realize welding cloth, the problem that tooth bar causes welding cloth meeting generating period card to pause can be overcome, there is the conveying of welding cloth reliable, production performance is stablized, production efficiency is high, the simple advantage of structure.
As shown in Figure 16 and Figure 20, transverse weld mechanism 52 comprises transverse weld frame 521, the bottom of transverse weld frame 521 is respectively equipped with the first motor 522, first reductor 523, cam 524, connecting rod 525 and the first connecting plate 526, first motor 522 is rotated by the first reductor 523 driving cam 524, connecting rod 525 respectively with cam 524, first connecting plate 526 is connected, the both sides of transverse weld frame 521 are equipped with two guide pillars slidably arranged 527, the lower end of guide pillar 527 is fixedly connected with the first connecting plate 526 respectively, the middle part of guide pillar 527 is arranged with slidably the second connecting plate 528, the upper end of the second connecting plate 528 is provided with large cutting die fixed head 5281, the top of large cutting die fixed head 5281 is provided with large cutting die 5282, the bottom of the second connecting plate 528 is provided with the second roller 5283, cam 524 promotes large cutting die 5282 move up and down by contacting with 5283, the second roller, the top of guide pillar 527 is provided with the second ultrasonic welder 529, the lower end of the second ultrasonic welder 529 is provided with second plumb joint 5291 positioned opposite with large cutting die 5282.Transverse weld mechanism 52 first motor 522 when transverse weld operation is rotated by the first reductor 523 driving cam 524, cam 524 drives the first connecting plate 526 to move by connecting rod 525 on the one hand, first connecting plate 526 and then drive the second ultrasonic welder 529 down to move by guide pillar 527, cam 524 pushing rolling wheels 5283 up moves on the other hand, roller 5283 promotes large cutting die 5282 and up moves, therefore the second plumb joint 5291 down moves, large cutting die 5282 up moves and will weld cloth (non-woven fabrics) and push down, and the welding of welding cloth (non-woven fabrics) is completed by the second plumb joint 5291 of the second ultrasonic welder 529, weld complete, cam 524 is rotated further, the second plumb joint 5291 is driven up to move, large cutting die 5282 down moves to reset and has unclamped once complete transverse weld operation, circulation like this repeatedly, the welding cloth completing longitudinal measure is carried out transverse weld separation and obtain chain type joint bag, realize the continuous productive process of transverse weld.
As shown in figure 21 and figure, the bottom of extension spring mechanism 53 is provided with chute 530 and mount pad 531, chute 530 slides and is arranged on slide rail 520, the top of chute 530 is provided with second cross beam 5301, mount pad 531 is provided with the second motor 532, second reductor 533, rotating disk 534 and drive rod 535, second motor 532 drives rotating disk 534 to rotate by the second reductor 533, and rotating disk 534 is flexibly connected with second cross beam 5301 by drive rod 535; The top of mount pad 531 is provided with the conveyer belt 536 for being exported by the bagged-spring completing packaging, the middle part of second cross beam 5301 is provided with the folder spring gantry 5302 upwards extending layout, folder spring gantry 5302 is provided with two the folder spring cylinders 5303 be arranged symmetrically with up and down, it is positioned opposite and exported by the flexible spring bag finished product that moves up and down driving folder spring hand 5304 to realize being separated or closing up that the push rod end of folder spring cylinder 5303 is provided with the folder spring hand 5304 of folder spring hand 5304, two folder spring cylinders 5303.
The foregoing is only the preferred embodiment of the present invention, protection scope of the present invention is not limited in above-mentioned embodiment, and every technical scheme belonging to the principle of the invention all belongs to protection scope of the present invention.For a person skilled in the art, some improvements and modifications of carrying out under the prerequisite not departing from principle of the present invention, these improvements and modifications also should be considered as protection scope of the present invention.
Claims (10)
1. a bagged-spring process units, comprise rack unit (1), it is characterized in that: described rack unit (1) is furnished with successively numerical control and beats spring unit (2), elastic hot processing unit (3), send spring unit (4) and packaging welding unit (5), described numerical control is beaten spring unit (2) and is comprised the first installing rack (21) with numerical control module, described first installing rack (21) is furnished with entrance hole (22) successively, straightening wheels (23), cable-through hole (24), line sending wheels (25), steel wire threading mould (26), cutter assembly (27) and the spring forming assembly (28) that can horizontally slip, it is characterized in that: described line sending wheels (25) comprise driven pulley (251), first driving wheel (252), threading unit (253) and line sending motor (254), the follower shaft (2511) of described driven pulley (251) is supported on the first installing rack (21) by floating bearing bracket (2512), described floating bearing bracket (2512) slides and is arranged on the first installing rack (21), and be provided with back-moving spring (2513) between described floating bearing bracket (2512) and the first installing rack (21), described follower shaft (2511) is provided with driven gear (2514), the drive sprocket axle (2521) of described first driving wheel (252) is installed on the first installing rack (21), the drive sprocket axle (2521) of described first driving wheel (252) is provided with driving gear (2522) and driven synchronous pulley (2523), described driving gear (2522) and driven gear (2514) engage each other, the output shaft of described line sending motor (254) is equiped with and drives synchronous pulley (2541), toothed belt transmission is passed through between described driving synchronous pulley (2541) and driven synchronous pulley (2523), described threading unit (253) comprises threading cylinder (2531), lower curved bar (2533) and upper curved bar (2536), the output shaft of described threading cylinder (2531) is provided with spherical axis (2532), described lower curved bar (2533) is fixed on the first installing rack (21) by the first rotating shaft (2534), described lower curved bar (2533) one end contacts with spherical axis (2532), the other end is equiped with the first roller (2535), one end of described upper curved bar (2536) is bearing on the first roller (2535), the other end of described upper curved bar (2536) is fixed on the first installing rack (21) by the second rotating shaft (2537), the middle part of described upper curved bar (2536) is provided with threading top wheel (2538), described threading top wheel (2538) is installed in the downside of follower shaft (2511), described threading cylinder (2531), line sending motor (254) is connected with numerical control module respectively.
2. bagged-spring process units according to claim 1, it is characterized in that: described cutter assembly (27) comprises cutter motor (271), cutting knife stroke reductor (272), cutter driving rotating disk (273), cutting knife kinematic link (274) and cutting-off tool rest (275), described cutter motor (271) is connected with numerical control module, described cutter motor (271) drives cutter driving rotating disk (273) to rotate by cutting knife stroke reductor (272), the edge of described cutter driving rotating disk (273) is flexibly connected with cutting knife kinematic link (274), described cutting knife kinematic link (274) is connected with cutting-off tool rest (275), described cutting-off tool rest (275) is equiped with blade (276), described blade (276) is installed in the side of the wire hole (261) of steel wire threading mould (26), described spring forming assembly (28) comprises spring forming motor (281), spring forming reductor (282), spring forming drives rotating disk (283), spring forming slide block (284), spring forming mould (285) and spring forming wheel (286), described spring forming motor (281) is connected with numerical control module, described spring forming motor (281) is rotated by the shaping driving rotating disk (283) of spring forming reductor (282) driving spring, described spring forming drives the edge of rotating disk (283) to be flexibly connected with spring forming slide block (284), the slip of described spring forming slide block (284) is arranged on the first installing rack (21), described spring forming slide block (284) is fixedly connected with spring forming mould (285), described spring forming wheel (286) is fixed on spring forming mould (285), and described spring forming wheel (286) is installed in the rear side of cutter assembly (27), the downside of described cutter assembly (27) is also provided with spring heights adjusting part (29), described spring heights adjusting part (29) comprises spring heights and regulates motor (291), spring heights regulates reductor (292), spring heights regulates and drives rotating disk (293), spring heights regulates kinematic link (294), spring heights adjusting slider (295) and spring heights regulating pushing rod (296), described spring heights regulates motor (291) to be connected with numerical control module, described spring heights regulates motor (291) to regulate reductor (292) driving spring height to regulate by spring heights and drives rotating disk (293) rotation, described spring heights regulates and drives the edge of rotating disk (293) to regulate kinematic link (294) to be flexibly connected with spring heights, described spring heights regulates kinematic link (294) to be flexibly connected with spring heights adjusting slider (295), the slip of described spring heights adjusting slider (295) is arranged on the first installing rack (21), the end of described spring heights adjusting slider (295) is fixedly connected with spring heights regulating pushing rod (296), described spring heights regulating pushing rod (296) is positioned at steel wire threading mould (26), between spring forming wheel (286).
3. bagged-spring process units according to claim 2, it is characterized in that: described elastic hot processing unit (3) comprises two conveying assemblies (31) that are symmetrical and gap layout, between two described conveying assemblies (31), the gap of feed side is larger than the gap of exit side, described conveying assembly (31) comprises first crossbeam (32), described first crossbeam (32) is provided with servomotor (33), heat treatment reductor (331), rotating second driving wheel (34) and follower (35), described servomotor (33) to be driven with the second driving wheel (34) by heat treatment reductor (331) and is connected, described second driving wheel (34) and follower (35) are arranged with flyer chain (36), described flyer chain (36) is provided with the insulating blanked clamper spring button (361) be evenly arranged, be provided with between adjacent insulating blanked clamper spring button (361) and send spring groove (362) for what carry spring, insulating blanked clamper spring button (361) between two described conveying assemblies (31) aligns one by one, the outside of described conveying assembly (31) is provided with side plate (37), described side plate (37) is provided with high-frequency heating assembly (371), high-frequency heating assembly (371) on the side plate (37) of two described conveying assemblies (31) is positioned opposite and be located at the outside sending spring groove (362).
4. bagged-spring process units according to claim 3, it is characterized in that: described high-frequency heating assembly (371) comprises interconnective conductive copper plate (3711) and insulation board (3712), described conductive copper plate (3711) is located at the inner side of insulation board (3712) and is positioned at the outside sending spring groove (362), described insulation board (3712) is fixed on side plate (37), described conductive copper plate (3711) is provided with link electrode post (3713), the end of described link electrode post (3713) is passed and is stretched out insulation board (3712) and arranges, described side plate (37) is provided with spring adsorption magnet (372) on the outer wall leaning on feed side position, described second driving wheel (34) is chain pitch wheel, and described heat treatment reductor (331) is by being arranged in the driving gear chain drive-belt gear on output shaft, described insulating blanked clamper spring button (361) is in " work " word shape.
5. bagged-spring process units according to claim 4, it is characterized in that: the angle that described first crossbeam (32) relative level direction is in tilted layout is 12 °, the feed side position of described conveying assembly (31) is higher than the position of exit side, the feed side that spring unit (2) is located at two conveying assemblies (31) is beaten in described numerical control, described in send spring unit (4) to be located at the exit side of two conveying assemblies (31).
6. bagged-spring process units according to claim 5, it is characterized in that: described in send spring unit (4) to comprise the second installing rack (41), described second installing rack (41) is provided with driving mechanism (42), transmission mechanism (43) and left and right two connecting gears (44) positioned opposite, described driving mechanism (42) synchronously drives two connecting gears (44) by transmission mechanism (43), described connecting gear (44) is provided with the conveyer belt (441) arranged along vertical direction, the spring channels (45) carrying spring is configured between the conveyer belt (441) of described two connecting gears (44), the outside of connecting gear described in any one (44) is provided with block cloth plate (46), described block cloth plate (46) and connecting gear (44) gap are arranged, and described block cloth plate (46) is provided with the guiding hypotenuse (461) for importing spring packing sheet by feed side.
7. bagged-spring process units according to claim 6, it is characterized in that: in described two connecting gears (44), connecting gear (44) is fixed on that the second installing rack (41) is upper, another connecting gear (44) slides is arranged on the second installing rack (41); Described second installing rack (41) is provided with dovetail slide unit (411), described another connecting gear (44) is provided with dovetail chute (440), and described dovetail chute (440) and dovetail slide unit (411) are slidably matched; The width of described spring channels (45) diminishes from feed side gradually to middle part, and described spring channels (45) width from middle part to rear portion is identical; described driving mechanism (42) comprises transmission drive motors (421), send spring reductor (422) and be connected base (423), described transmission mechanism (43) comprises the first power transmission shaft (431), described first power transmission shaft (431) is provided with two horizontal bevel gears (433) of bearing (432) and gap layout, described transmission drive motors (421) is fixed on a connecting gear (44) with sending spring reductor (422) to be interconnected and passing through to be connected base (423) installation, described first power transmission shaft (431) is installed by bearing (432) and is fixed on another connecting gear (44), the output shaft of described transmission drive motors (421) is connected with sending the input of spring reductor (422), the described output of spring reductor (422) that send is connected with the first power transmission shaft (431), connecting gear described in any one (44) is provided with the second driving shaft (442) for driving conveyer belt (441), described second driving shaft (442) is provided with longitudinal bevel gear (443), each longitudinal bevel gear (443) engagement fit with a connecting gear (44) of two horizontal bevel gears (433) on described first power transmission shaft (431).
8. according to the bagged-spring process units in claim 1 ~ 7 described in any one, it is characterized in that: described packaging welding unit (5) comprises longitudinal measure mechanism (51), transverse weld mechanism (52) and extension spring mechanism (53), described longitudinal measure mechanism (51) is installed in the feed side direction of transverse weld mechanism (52), described transverse weld mechanism (52) is provided with the slide rail (520) arranged along exit side direction, the slip of described extension spring mechanism (53) is arranged on slide rail (520), it is characterized in that: described longitudinal measure mechanism (51) comprises base plate (511), one end of described base plate (511) is provided with little mould weld cylinder (512), the other end is provided with the first ultrasonic welder (513), described little mould weld cylinder (512) is provided with little cutting die (5121), described first ultrasonic welder (513) is provided with first plumb joint (5131) positioned opposite with little cutting die (5121), described little cutting die (5121), first plumb joint (5131) both downsides are provided with the folder cloth cylinder (514) be fixed on base plate (511), the both sides of described folder cloth cylinder (514) are respectively provided with one for driving live splint cloth wheel (5141) of welding cloth, the both sides of described base plate (511) are respectively provided with the geometrical clamp cloth coordinated for taking turns (5141) with live splint cloth and take turns (5111).
9. bagged-spring process units according to claim 8, it is characterized in that: described transverse weld mechanism (52) comprises transverse weld frame (521), the bottom of described transverse weld frame (521) is respectively equipped with the first motor (522), first reductor (523), cam (524), connecting rod (525) and the first connecting plate (526), described first motor (522) is rotated by the first reductor (523) driving cam (524), described connecting rod (525) respectively with cam (524), first connecting plate (526) is connected, the both sides of described transverse weld frame (521) are equipped with two guide pillars slidably arranged (527), the lower end of described guide pillar (527) is fixedly connected with the first connecting plate (526) respectively, the middle part of described guide pillar (527) is arranged with slidably the second connecting plate (528), the upper end of described second connecting plate (528) is provided with large cutting die fixed head (5281), the top of described large cutting die fixed head (5281) is provided with large cutting die (5282), the bottom of described second connecting plate (528) is provided with the second roller (5283), described cam (524) promotes large cutting die (5282) move up and down by contacting with the second roller (5283) face, the top of described guide pillar (527) is provided with the second ultrasonic welder (529), the lower end of described second ultrasonic welder (529) is provided with second plumb joint (5291) positioned opposite with large cutting die (5282).
10. bagged-spring process units according to claim 9, it is characterized in that: the bottom of described extension spring mechanism (53) is provided with chute (530) and mount pad (531), described chute (530) slides and is arranged on slide rail (520), the top of described chute (530) is provided with second cross beam (5301), described mount pad (531) is provided with the second motor (532), second reductor (533), rotating disk (534) and drive rod (535), described second motor (532) drives rotating disk (534) to rotate by the second reductor (533), described rotating disk (534) is flexibly connected with second cross beam (5301) by drive rod (535), the top of described mount pad (531) is provided with the conveyer belt (536) for being exported by the bagged-spring completing packaging, the middle part of described second cross beam (5301) is provided with the folder spring gantry (5302) upwards extending layout, described folder spring gantry (5302) is provided with two folders spring cylinder (5303) be arranged symmetrically with up and down, the push rod end of described folder spring cylinder (5303) is provided with folder spring hand (5304), the folder spring hand (5304) of two described folder spring cylinders (5303) is positioned opposite and exported by the flexible spring bag finished product that moves up and down driving folder spring hand (5304) to realize being separated or closing up.
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| CN103878272B true CN103878272B (en) | 2015-11-25 |
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| CN104438983B (en) * | 2014-11-27 | 2016-06-08 | 郭祥飞 | A kind of bagged-spring count chopper |
| CN105539965B (en) * | 2016-01-31 | 2017-11-21 | 郭祥飞 | High-speed packing coiling machine |
| EP3202505A1 (en) * | 2016-02-02 | 2017-08-09 | Spühl GmbH | Spring setting device, apparatus for forming a string of pocket springs, and method of setting springs |
| CN106391949B (en) * | 2016-12-13 | 2018-03-02 | 浙江心梦享家居有限公司 | The shaped device of S springs |
| CN106734777B (en) * | 2016-12-13 | 2018-05-01 | 浙江心梦享家居有限公司 | A kind of process equipment of S springs |
| US10577240B2 (en) | 2017-04-17 | 2020-03-03 | Macao Commercial & Industrial Spring Mattress Manufacturer Macao TAIWA Machinery | Automatic bagged spring production apparatus |
| CN108814121A (en) * | 2018-07-19 | 2018-11-16 | 广州市博途机械设备有限公司 | Bagged-spring making apparatus and method |
| CN112622285B (en) * | 2021-03-10 | 2021-07-13 | 佛山市南海森盟机械有限公司 | Multifunctional scissors machine |
| CN114799930B (en) * | 2022-04-13 | 2023-05-30 | 浙江三和弹簧有限公司 | Spring automatic high-efficiency manufacturing production line and process |
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Application publication date: 20140625 Assignee: FOSHAN QILIN MATTRESS MACHINERY CO., LTD. Assignor: Guo Xiangfei Contract record no.: 2014440000326 Denomination of invention: Bagged spring production device License type: Exclusive License Record date: 20140704 |
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