CN203794947U - Spring heat-treating mechanism and spring production line provided with same - Google Patents
Spring heat-treating mechanism and spring production line provided with same Download PDFInfo
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- CN203794947U CN203794947U CN201420192837.6U CN201420192837U CN203794947U CN 203794947 U CN203794947 U CN 203794947U CN 201420192837 U CN201420192837 U CN 201420192837U CN 203794947 U CN203794947 U CN 203794947U
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 24
- 238000010438 heat treatment Methods 0.000 claims abstract description 52
- 230000001360 synchronised effect Effects 0.000 claims abstract description 52
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims abstract description 24
- 229910052802 copper Inorganic materials 0.000 claims abstract description 24
- 239000010949 copper Substances 0.000 claims abstract description 24
- 238000009413 insulation Methods 0.000 claims abstract description 21
- 239000000203 mixture Substances 0.000 claims description 65
- 229910000831 Steel Inorganic materials 0.000 claims description 26
- 239000010959 steel Substances 0.000 claims description 26
- 238000007667 floating Methods 0.000 claims description 12
- 238000010009 beating Methods 0.000 claims description 11
- 230000000712 assembly Effects 0.000 claims description 6
- 238000000429 assembly Methods 0.000 claims description 6
- 230000004807 localization Effects 0.000 claims description 4
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- 230000005540 biological transmission Effects 0.000 claims description 3
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- 239000003638 chemical reducing agent Substances 0.000 abstract 1
- 230000010354 integration Effects 0.000 abstract 1
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- 238000007669 thermal treatment Methods 0.000 description 4
- 230000008859 change Effects 0.000 description 3
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- 230000001105 regulatory effect Effects 0.000 description 3
- 230000008439 repair process Effects 0.000 description 3
- 238000007906 compression Methods 0.000 description 2
- 230000006835 compression Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000010304 firing Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
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- 230000008569 process Effects 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
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Abstract
The utility model discloses a spring heat-treating mechanism and a spring production line provided with the same. The spring heat-treating mechanism comprises a heating assembly, a synchronous belt and a synchronous belt wheel set, wherein the heating assembly comprises a fixed insulation plate and a movable insulation plate which are arranged oppositely, the movable insulation plate is installed and fixed on a positioning cylinder through a positioning push rod, the fixed insulation plate is provided with a first conductive copper plate and a first terminal, the movable insulation plate is provided with a second conductive copper plate and a second terminal, multiple spring feeding plates provided with spring attracting magnets are arranged on the synchronous belt, the synchronous belt is arranged on a first synchronous belt wheel in a sleeved mode, and a driving motor and a first speed reducer are connected to the first synchronous belt wheel. The spring production line comprises a spring forming machine, the spring heat-treating mechanism and a spring feeding mechanism which are arranged in sequence. The spring heat-treating mechanism and the spring production line provided with the same have the advantages that spring heat-treatment can be achieved, the elasticity of a spring can be improved, spring feeding can be achieved, the function is powerful, spring treating efficiency is high, the integration level is high, springs are fed stably, and the structure is simple.
Description
Technical field
The utility model relates to the professional production equipment of mattress, sofa spring, is specifically related to a kind of heattreatment of spring mechanism and with the spring production line of heattreatment of spring mechanism.
Background technology
Spring is a kind of widely used elastic component, for the spring of sofa, mattress, is example, the general kinds of processes such as all elasticity of demand thermal treatment, compression in its production process.But prior art different process has different production lines, the Production Flow Chart of spring is complicated, and spring is long through circuit, therefore causes the production efficiency of spring lower.
Utility model content
The technical problems to be solved in the utility model is to provide a kind of heattreatment of spring that can complete to improve the elasticity of spring and to complete that spring send spring, powerful, spring processing efficiency is high, integrated level is high, send stable, the simple in structure heattreatment of spring mechanism of spring and with the spring production line of heattreatment of spring mechanism.
For solving the problems of the technologies described above, the technical solution adopted in the utility model is:
A kind of heattreatment of spring mechanism, comprise heating component, Timing Belt and the Timing Belt wheels that formed by two the first synchronous pulleys, described heating component comprises fixed insulation plate and the movable insulcrete of positioned opposite, described fixed insulation plate is located at a side of Timing Belt, described movable insulcrete is located at the opposite side of Timing Belt, described movable insulcrete is mounted on positioning cylinder by least one localization handspike, described fixed insulation plate is provided with the first conductive copper plate and is connected the first connection terminal of conducting with the first conductive copper plate, described movable insulcrete is provided with the second conductive copper plate and is connected the second connection terminal of conducting with the second conductive copper plate, a plurality of spring planks that send with inhaling spring magnet that described Timing Belt is provided with evenly and gap is arranged, described Timing Belt is sheathed on described two the first synchronous pulleys, described at least one, the first synchronous pulley is connected with drive-motor and the first step-down gear, described drive-motor drives described the first synchronous pulley to rotate by the first step-down gear.
Further, described in send spring plank to be provided with along its length the bearing spring groove of arranging, described suction spring magnet is inlayed and is fixed in bearing spring groove.
Further, a side of described two the first synchronous pulleys is equipped with the mounting bracket of fixing the first synchronous pulley for installing.
The utility model also provides a kind of spring production line with heattreatment of spring mechanism, comprises successively the spring machine of beating, the He Song of the heattreatment of spring mechanism spring mechanism that arrange, and described heattreatment of spring mechanism is aforesaid heattreatment of spring mechanism.
Further, the described spring machine of beating comprises with the frame with numerical control module, in described frame, be furnished with successively entrance hole, straightening wheels, cable-through hole, line sending wheels, steel wire threading mould, cutter assembly and the spring forming assembly that can horizontally slip, described line sending wheels comprise follow-up pulley, motion-work wheel, threading unit and line sending motor, the follower shaft of described follow-up pulley is supported in frame by floating bearing bracket, described floating bearing bracket slides and is arranged in frame, and be provided with spring between described floating bearing bracket and frame, described follower shaft is provided with follower gear, the drive sprocket axle of described motion-work wheel is installed in frame, the drive sprocket axle of described motion-work wheel is provided with driving toothed gear and driven synchronous pulley, described driving toothed gear and follower gear are intermeshing, on the output shaft of described line sending motor, be equiped with driving synchronous pulley, between described driving synchronous pulley and driven synchronous pulley, pass through toothed belt transmission, described threading unit comprises threading cylinder, lower curved bar and upper curved bar, on the output shaft of described threading cylinder, spherical axis is installed, described lower curved bar is fixed in frame by the first rotating shaft, described lower curved bar one end contacts with spherical axis, the other end is equiped with roller, one end of described upper curved bar is bearing on roller, the other end of described upper curved bar is fixed in frame by the second rotating shaft, the middle part of described upper curved bar is provided with threading top wheel, described threading top wheel is installed in the downside of follower shaft, described threading cylinder, line sending motor is connected with numerical control module respectively.
Further, described cutter assembly comprises cutter motor, cutting knife stroke step-down gear, cutter driving rotating disk, cutting knife kinematic link and cutting-off tool rest, described cutter motor is connected with numerical control module, described cutter motor drives cutter driving dial rotation by cutting knife stroke step-down gear, the edge of described cutter driving rotating disk is flexibly connected with cutting knife kinematic link, described cutting knife kinematic link is connected with cutting-off tool rest, on described cutting-off tool rest, be equiped with blade, described blade is installed in a side of the wire hole of steel wire threading mould.
Further, described spring forming assembly comprises spring forming motor, spring forming step-down gear, spring forming drives rotating disk, spring forming slide block, spring forming mould and spring forming wheel, described spring forming motor is connected with numerical control module, described spring forming motor drives dial rotation by the moulding of spring forming step-down gear driving spring, described spring forming drives the edge of rotating disk to be flexibly connected with spring forming slide block, described spring forming slide block slides and is arranged in frame, described spring forming slide block is fixedly connected with spring forming mould, described spring forming wheel is fixed on spring forming mould, and described spring forming wheel is installed in the rear side of cutter assembly.
Further, the downside of described cutter assembly is also provided with spring height adjustment assembly, described spring height adjustment assembly comprises spring altitude mixture control motor, spring altitude mixture control step-down gear, spring altitude mixture control drives rotating disk, spring altitude mixture control kinematic link, spring altitude mixture control slide block and spring altitude mixture control push rod, described spring altitude mixture control motor is connected with numerical control module, described spring altitude mixture control motor drives dial rotation by spring altitude mixture control step-down gear driving spring altitude mixture control, described spring altitude mixture control drives the edge of rotating disk to be flexibly connected with spring altitude mixture control kinematic link, described spring altitude mixture control kinematic link is flexibly connected with spring altitude mixture control slide block, described spring altitude mixture control slide block slides and is arranged in frame, the end of described spring altitude mixture control slide block is fixedly connected with spring altitude mixture control push rod, described spring altitude mixture control push rod is positioned at steel wire threading mould, between spring forming wheel.
Further, described Song Huang mechanism comprises two clamping conveying assemblies of positioned opposite, a described clamping conveying assembly is located at a side of Timing Belt, described in another, clamp conveying assembly and be located at the opposite side of Timing Belt, between two described clamping conveying assemblies, be formed for the spring clamping position of clamp springs, the spring feeding side of described spring clamping position is provided with the spring feed position that is bell mouth shape, the side of described clamping conveying assembly is provided with for transmitting the grip belts of spring, and described grip belts is connected with the first twisted spur gear by rotating shaft, described clamping conveying assembly is provided with rotating synchronous drive shaft, on described synchronous drive shaft, be fixed with two the second twisted spur gears that gap is arranged, and each meshes described the second twisted spur gear with first twisted spur gear, on a described clamping conveying assembly, be equiped with sending spring motor and sending spring step-down gear of being connected, the described output shaft that send spring step-down gear with synchronize drive shaft and be connected.
Heattreatment of spring of the present utility model mechanism has following advantage: at spring forming and after sending into heattreatment of spring mechanism, spring just drops on the suction spring magnet that send spring plank, by one, inhale spring of spring magnet adsorption, after holding, can move by follow-up Timing Belt, when turn between fixed insulation plate and movable insulcrete position time, positioning cylinder release activity insulcrete, make fixed insulation plate and movable insulcrete to send the spring on spring plank to grip, the first conductive copper plate, both form the path of conducting the second conductive copper plate by spring, now give the first conductive copper plate, the second conductive copper plate leads to high-frequency current, can heat spring, heated retraction activity insulcrete on the cylinder of transposing, the complete spring of heat treated is sent the position between fixed insulation plate and movable insulcrete, continuous firing like this, also can complete and complete thermal treatment and export down instrument to one sending into all springs of heattreatment of spring mechanism, can complete heattreatment of spring and send spring to improve the elasticity of spring and to complete spring, have powerful, spring processing efficiency is high, integrated level is high, send spring stable, advantage simple in structure.
The utility model is the machine product that comprises heattreatment of spring of the present utility model mechanism with the spring production line of heattreatment of spring mechanism, therefore also comprises the technique effect that heattreatment of spring of the present utility model mechanism can reach, and does not repeat them here.
Accompanying drawing explanation
In order to be illustrated more clearly in the utility model embodiment or technical scheme of the prior art, to the accompanying drawing of required use in embodiment or description of the Prior Art be briefly described below, apparently, accompanying drawing in the following describes is only embodiment more of the present utility model, for those of ordinary skills, do not paying under the prerequisite of creative work, can also obtain according to these accompanying drawings other accompanying drawing.
Fig. 1 is the side-looking structural representation of the utility model embodiment.
Fig. 2 is the perspective view that the utility model embodiment is positioned at exit side direction.
Fig. 3 is the perspective view that the utility model embodiment is positioned at opposite side direction.
Fig. 4 is the perspective view of beating spring machine forward right side direction in the utility model embodiment.
Fig. 5 is the main TV structure schematic diagram of making spring machine in the utility model embodiment.
Fig. 6 is the perspective view of beating spring machine left rear side direction in the utility model embodiment.
Fig. 7 beats the structural representation of line sending wheels in spring machine in the utility model embodiment.
Fig. 8 is the perspective view of beating spring machine right lateral side direction in the utility model embodiment.
Fig. 9 is the perspective view of beating spring machine front left side direction in the utility model embodiment.
Figure 10 is the perspective view of the utility model embodiment Zhong Song spring mechanism.
Figure 11 be the utility model embodiment Zhong Song spring mechanism lower side to perspective view.
Marginal data: 1, heating component; 11, fixed insulation plate; 111, the first conductive copper plate; 112, the first connection terminal; 12, movable insulcrete; 121, localization handspike; 122, the second conductive copper plate; 123, the second connection terminal; 13, positioning cylinder; 2, Timing Belt; 21, send spring plank; 210, bearing spring groove; 211, inhale spring magnet; 3, the first synchronous pulley; 31, drive-motor; 32, the first step-down gear; 33, mounting bracket; 4, make spring machine; 41, frame; 42, entrance hole; 43, straightening wheels; 44, cable-through hole; 45, line sending wheels; 451, follow-up pulley; 4511, follower shaft; 4512, floating bearing bracket; 4513, spring; 4514, follower gear; 452, motion-work wheel; 4521, drive sprocket axle; 4522, driving toothed gear; 4523, driven synchronous pulley; 453, threading unit; 4531, threading cylinder; 4532, spherical axis; 4533, lower curved bar; 4534, the first rotating shaft; 4535, roller; 4536, upper curved bar; 4537, the second rotating shaft; 4538, threading top wheel; 454, line sending motor; 4541, drive synchronous pulley; 46, steel wire threading mould; 461, wire hole; 47, cutter assembly; 471, cutter motor; 472, cutting knife stroke step-down gear; 473, cutter driving rotating disk; 474, cutting knife kinematic link; 475, cutting-off tool rest; 476, blade; 48, spring forming assembly; 481, spring forming motor; 482, spring forming step-down gear; 483, spring forming drives rotating disk; 484, spring forming slide block; 485, spring forming mould; 486, spring forming wheel; 49, spring height adjustment assembly; 491, spring altitude mixture control motor; 492, spring altitude mixture control step-down gear; 493, spring altitude mixture control drives rotating disk; 494, spring altitude mixture control kinematic link; 495, spring altitude mixture control slide block; 496, spring altitude mixture control push rod; 5, heattreatment of spring mechanism; 6, Song Huang mechanism; 61, clamping conveying assembly; 611, spring clamping position; 612, spring feed position; 62, grip belts; 63, the first twisted spur gear; 64, synchronous drive shaft; 65, the second twisted spur gear; 66, send spring motor; 67, send spring step-down gear.
Embodiment
Below in conjunction with accompanying drawing, preferred embodiment of the present utility model is described in detail, thereby so that advantage of the present utility model and feature can be easier to be it will be appreciated by those skilled in the art that, protection domain of the present utility model is made to more explicit defining.
As shown in Figure 1, Figure 2 and Figure 3, the present embodiment comprises with the spring production line of heattreatment of spring mechanism the spring machine 4 of beating, the 5 He Song spring mechanisms 6 of heattreatment of spring mechanism that arrange successively.In working order, make spring machine 4 and first make spring and send into heattreatment of spring mechanism 5 and heat-treat and make the spring processing there is better elasticity, finally by Song Huang mechanism 6, the spring after thermal treatment is exported.
As shown in Figures 2 and 3, heattreatment of spring mechanism 5 comprises heating component 1, Timing Belt 2 and by the Timing Belt wheels of drawing together two the first synchronous pulleys 3 and forming, heating component 1 comprises fixed insulation plate 11 and the movable insulcrete 12 of positioned opposite, fixed insulation plate 11 is located at a side of Timing Belt 2, movable insulcrete 12 is located at the opposite side of Timing Belt 2, movable insulcrete 12 is mounted on positioning cylinder 13 by least one localization handspike 121, fixed insulation plate 11 is provided with the first conductive copper plate 111 and is connected the first connection terminal 112 of conducting with the first conductive copper plate 111, movable insulcrete 12 is provided with the second conductive copper plate 122 and is connected the second connection terminal 123 of conducting with the second conductive copper plate 122, Timing Belt 2 is provided with evenly and gap is arranged a plurality ofly send spring plank 21 with what inhale spring magnet 211, Timing Belt 2 is sheathed on two the first synchronous pulleys 3, at least one first synchronous pulley 3 is connected with drive-motor 31 and the first step-down gear 32, drive-motor 31 drives the first synchronous pulley 3 to rotate by the first step-down gear 32.At spring forming and after sending into heattreatment of spring mechanism, spring just drops on the suction spring magnet 211 that send spring plank 21, by one, inhale a spring of spring magnet 211 absorption, after holding, can move by follow-up Timing Belt 2, when turn between fixed insulation plate 11 and movable insulcrete 12 position time, positioning cylinder 13 release activity insulcretes 12, both will send the spring on spring plank 21 to grip to make fixed insulation plate 11 and movable insulcrete 12, the first conductive copper plate 111, both form the path of conducting the second conductive copper plate 122 by spring, now give the first conductive copper plate 111, the logical high-frequency current of the second conductive copper plate 122, can heat spring, heated retraction activity insulcrete 12 on the cylinder 13 of transposing, the complete spring of heat treated is sent the position between fixed insulation plate 11 and movable insulcrete 12, continuous firing like this, also can complete and complete thermal treatment and export down instrument to one sending into all springs of heattreatment of spring mechanism, can complete heattreatment of spring and send spring to improve the elasticity of spring and to complete spring, have powerful, spring processing efficiency is high, integrated level is high, send spring stable, advantage simple in structure.In the present embodiment, send spring plank 21 to be provided with the bearing spring groove 210 of arranging along its length, suction spring magnet 211 is inlayed and is fixed in bearing spring groove 210.In addition, also can adopt other structure formation that the fixing spring magnet 211 of inhaling is installed; In the present embodiment, a side of two the first synchronous pulleys 3 is equipped with the mounting bracket 33 of fixing the first synchronous pulley 3 for installing; Therefore can easily two the first synchronous pulleys 3 be fixed on the station or frame of the heattreatment of spring mechanism whole streamline in place, install fixing convenient simple.In the present embodiment, the mounting bracket 33 that synchronous pulley 3 one sides of drive-motor 31 and the first step-down gear 32 are installed is mounted on the outside of drive-motor 31 and the first step-down gear 32.
As Fig. 4, Fig. 5, shown in Fig. 6 and Fig. 7, the spring machine 4 of beating in the present embodiment comprises with the frame 41 with numerical control module, in frame 41, be furnished with successively entrance hole 42, straightening wheels 43, cable-through hole 44, line sending wheels 45, steel wire threading mould 46, cutter assembly 47 and the spring forming assembly 48 that can horizontally slip, line sending wheels 45 comprise follow-up pulley 451, motion-work wheel 452, threading unit 453 and line sending motor 454, the follower shaft 4511 of follow-up pulley 451 is supported in frame 41 by floating bearing bracket 4512, floating bearing bracket 4512 slides and is arranged in frame 41, and be provided with spring 4513 between floating bearing bracket 4512 and frame 41, follower shaft 4511 is provided with follower gear 4514, the drive sprocket axle 4521 of motion-work wheel 452 is installed in frame 41, the drive sprocket axle 4521 of motion-work wheel 452 is provided with driving toothed gear 4522 and driven synchronous pulley 4523, driving toothed gear 4522 is intermeshing with follower gear 4514, on the output shaft of line sending motor 454, be equiped with and drive synchronous pulley 4541, drive between synchronous pulley 4541 and driven synchronous pulley 4523 and pass through toothed belt transmission, threading unit 453 comprises threading cylinder 4531, lower curved bar 4533 and upper curved bar 4536, spherical axis 4532 is installed on the output shaft of threading cylinder 4531, lower curved bar 4533 is fixed in frame 41 by the first rotating shaft 4534, lower curved bar 4533 one end contact with spherical axis 4532, the other end is equiped with roller 4535, one end of upper curved bar 4536 is bearing on roller 4535, the other end of upper curved bar 4536 is fixed in frame 41 by the second rotating shaft 4537, the middle part of upper curved bar 4536 is provided with threading top wheel 4538, threading top wheel 4538 is installed in the downside of follower shaft 4511, threading cylinder 4531, line sending motor 454 is connected with numerical control module respectively.The spring machine 4 of beating of the present embodiment is when work, as need threading to start threading cylinder 4531, spherical axis 4532 upwards top is depressed curved bar 4533, lower curved bar 4533 drives roller 4535 to move upward, thereby roller 4535 upwards top presses curved bar 4536, upper curved bar 4536 pushes up wheel 4538 by threading and upwards presses follower shaft 4511 in top, follower shaft 4511 makes spring 4513 deformation by floating bearing bracket 4512, thereby by follower shaft 4511 and drive sprocket axle 4521 renunciations, thereby make follow-up pulley 451, between motion-work wheel 452, throw off, then steel wire is passed to entrance hole 42 successively, straightening wheels 43, cable-through hole 44, follow-up pulley 451, between motion-work wheel 452, send into follow-up station and carry out spring processing, close threading cylinder 4531, spherical axis 4532 falls after rise, spring 4513 promotes follower shaft 4511 by floating bearing bracket 4512 and follower shaft 4511 gravity own cause follower shaft 4511 to fall after rise, make follow-up pulley 451, motion-work wheel 452 is clamped to follow-up pulley 451 by steel wire, in steel wire groove on motion-work wheel 452, the elastic acting force of spring 4513 can be guaranteed that follow-up pulley 451 presses down steel wire is compressed to guarantee smooth line sending, line sending motor 454 drives follow-up pulley 451, the synchronous rotation of motion-work wheel 452 pulls steel wire, thereby steel wire is straightened successively by each pinch roller of straightening wheels 43, by cable-through hole 44, line sending wheels 45 are sent into steel wire threading mould 46, cutter assembly 47 and the spring forming assembly 48 that can horizontally slip, when line sending wheels 45 are rotated further work, because the steel wire crown is cut on the spring forming assembly 48 that can horizontally slip, steel wire cannot readvance, line sending wheels 45 continue line sending and can cause the space of steel wire between steel wire threading mould 46 and spring forming assembly 48 to form pitch of the laps and form spring, and regularly cut off operation by cutter assembly 47, thereby carry out lasting spring processing operation, can realize stable steel wire line sending, there is steel wire line sending stable, steel wire threading is convenient, the advantage that spring processing quality is good.
As shown in Figure 8 and Figure 9, cutter assembly 47 in the present embodiment comprises cutter motor 471, cutting knife stroke step-down gear 472, cutter driving rotating disk 473, cutting knife kinematic link 474 and cutting-off tool rest 475, cutter motor 471 is connected with numerical control module, cutter motor 471 drives cutter driving rotating disk 473 to rotate by cutting knife stroke step-down gear 472, the edge of cutter driving rotating disk 473 is flexibly connected with cutting knife kinematic link 474, cutting knife kinematic link 474 is connected with cutting-off tool rest 475, on cutting-off tool rest 475, be equiped with blade 476, blade 476 is installed in a side of the wire hole 461 of steel wire threading mould 46.The cutter assembly 47 of prior art is used identical power with line sending wheels 45, and cutter assembly 47 is used independently cutter motor 471 in the present embodiment, therefore can ignore cutter assembly 47 and realize with line sending wheels 45 structure unit that power synchronous transmits, structure is more independent, greatly improved production efficiency, realized numerical control operating, made to change spring specification, raising overall performance, fault eliminating and keep in repair excellent in quick.
As shown in Figure 8 and Figure 9, spring forming assembly 48 in the present embodiment comprises spring forming motor 481, spring forming step-down gear 482, spring forming drives rotating disk 483, spring forming slide block 484, spring forming mould 485 and spring forming wheel 486, spring forming motor 481 is connected with numerical control module, spring forming motor 481 drives rotating disk 483 to rotate by the 482 driving spring moulding of spring forming step-down gear, spring forming drives the edge of rotating disk 483 to be flexibly connected with spring forming slide block 484, spring forming slide block 484 slides and is arranged in frame 41, spring forming slide block 484 is fixedly connected with spring forming mould 485, spring forming wheel 486 is fixed on spring forming mould 485, and spring forming wheel 486 is installed in the rear side of cutter assembly 47.The spring forming assembly 48 of prior art is used identical power with line sending wheels 45, and the present embodiment medi-spring molding assembly 48 is used independently spring forming motor 81, therefore can ignore spring forming assembly 48 and realize with line sending wheels 45 structure unit that power synchronous transmits, structure is more independent, greatly improved production efficiency, realized numerical control operating, made to change spring specification, raising overall performance, fault eliminating and keep in repair excellent in quick; And the present embodiment is by the position that horizontally slips of spring forming assembly 48 regulating spring forming moulds 485, between spring forming mould 485 and steel wire threading mould 46, the bore of the larger processed springs of distance is larger, between spring forming mould 485 and steel wire threading mould 46, the bore of the less processed springs of distance is less, thereby realizes the bore adjusting of processed springs.
As shown in Figure 8 and Figure 9, the downside of the cutter assembly 47 in the present embodiment is also provided with spring height adjustment assembly 49, spring height adjustment assembly 49 comprises spring altitude mixture control motor 491, spring altitude mixture control step-down gear 492, spring altitude mixture control drives rotating disk 493, spring altitude mixture control kinematic link 494, spring altitude mixture control slide block 495 and spring altitude mixture control push rod 496, spring altitude mixture control motor 491 is connected with numerical control module, spring altitude mixture control motor 491 drives rotating disk 493 to rotate by spring altitude mixture control step-down gear 492 driving spring altitude mixture control, spring altitude mixture control drives the edge of rotating disk 493 to be flexibly connected with spring altitude mixture control kinematic link 494, spring altitude mixture control kinematic link 494 is flexibly connected with spring altitude mixture control slide block 495, spring altitude mixture control slide block 495 slides and is arranged in frame 41, the end of spring altitude mixture control slide block 495 is fixedly connected with spring altitude mixture control push rod 496, spring altitude mixture control push rod 496 is positioned at steel wire threading mould 46, between spring forming wheel 486.The present embodiment medi-spring height adjustment assembly 49 is used independently spring altitude mixture control motor 491, therefore can ignore spring height adjustment assembly 49 and realize with line sending wheels 45 structure unit that power synchronous transmits, structure is more independent, greatly improved production efficiency, realized numerical control operating, made to change spring specification, raising overall performance, fault eliminating and keep in repair excellent in quick; And the present embodiment is by the stroke of spring height adjustment assembly 49 regulating spring altitude mixture control push rods 496, make spring altitude mixture control push rod 496 also along with spring altitude mixture control slide block 495 is flexible one-in-and-one-out open the pitch of spring and the height of regulating spring, thereby realize the altitude mixture control of processed springs.
As shown in Figure 10 and Figure 11, Song Huang mechanism 6 in the present embodiment comprises two clamping conveying assemblies 61 of positioned opposite, a clamping conveying assembly 61 is located at a side of Timing Belt 2, another clamping conveying assembly 61 is located at the opposite side of Timing Belt 2, between two clamping conveying assemblies 61, be formed for the spring clamping position 611 of clamp springs, the spring feeding side of spring clamping position 611 is provided with the spring feed position 612 that is bell mouth shape, the side of clamping conveying assembly 61 is provided with for transmitting the grip belts 62 of spring, and grip belts 62 is connected with the first twisted spur gear 63 by rotating shaft, clamping conveying assembly 61 is provided with rotating synchronous drive shaft 64, on synchronous drive shaft 64, be fixed with two the second twisted spur gears 65 that gap is arranged, and the second twisted spur gear 65 each and first twisted spur gear 63 engagements, on a clamping conveying assembly 61, be equiped with sending spring motor 66 and sending spring step-down gear 67 of being connected, the output shaft that send spring step-down gear 67 with synchronize drive shaft 64 and be connected.In working order, heattreatment of spring mechanism 5 heat-treats and makes the spring processing have better elasticity, heattreatment of spring mechanism 5 output floor springs enter spring feed position 612, because spring feed position 612 is bell mouth shape, when spring enters into narrower place, in spring feed position 612 due to the frictional force between compressed and Timing Belt 2, when the force of compression of spring is greater than the magnet suction of inhaling spring magnet 211, spring is from sending the suction spring magnet 211 of spring plank 21 to depart from, and synchronously exported by two Timing Belts 2 along spring clamping position 611.
The foregoing is only preferred implementation of the present utility model, protection domain of the present utility model is not limited in above-mentioned embodiment, and every technical scheme that belongs to the utility model principle all belongs to protection domain of the present utility model.For a person skilled in the art, some improvements and modifications of carrying out under the prerequisite that does not depart from principle of the present utility model, these improvements and modifications also should be considered as protection domain of the present utility model.
Claims (9)
1.Yi Zhong heattreatment of spring mechanism, it is characterized in that: comprise heating component (1), Timing Belt (2) and the Timing Belt wheels that formed by two the first synchronous pulleys (3), described heating component (1) comprises fixed insulation plate (11) and the movable insulcrete (12) of positioned opposite, described fixed insulation plate (11) is located at a side of Timing Belt (2), described movable insulcrete (12) is located at the opposite side of Timing Belt (2), described movable insulcrete (12) is mounted on positioning cylinder (13) by least one localization handspike (121), described fixed insulation plate (11) is provided with the first conductive copper plate (111) and is connected first connection terminal (112) of conducting with the first conductive copper plate (111), described movable insulcrete (12) is provided with the second conductive copper plate (122) and is connected second connection terminal (123) of conducting with the second conductive copper plate (122), described Timing Belt (2) is provided with evenly and gap is arranged a plurality ofly send spring plank (21) with what inhale spring magnet (211), described Timing Belt (2) is sheathed on described two the first synchronous pulleys (3), described at least one, the first synchronous pulley (3) is connected with drive-motor (31) and the first step-down gear (32), described drive-motor (31) drives described the first synchronous pulley (3) to rotate by the first step-down gear (32).
2. heattreatment of spring according to claim 1 mechanism, is characterized in that: described in send spring plank (21) to be provided with the bearing spring groove (210) of arranging along its length, described suction spring magnet (211) is inlayed and is fixed in bearing spring groove (210).
3. heattreatment of spring according to claim 2 mechanism, is characterized in that: a side of described two the first synchronous pulleys (3) is equipped with the mounting bracket (33) of fixing the first synchronous pulley (3) for installing.
4. the spring production line with heattreatment of spring mechanism, comprise the spring machine of beating (4), the He Song spring mechanism of heattreatment of spring mechanism (5) (6) that arrange successively, it is characterized in that: described heattreatment of spring mechanism (5) is the heattreatment of spring mechanism described in any one in claim 1～3.
5. the spring production line with heattreatment of spring mechanism according to claim 4, it is characterized in that: the described spring machine (4) of beating comprises with the frame with numerical control module (41), in described frame (41), be furnished with successively entrance hole (42), straightening wheels (43), cable-through hole (44), line sending wheels (45), steel wire threading mould (46), cutter assembly (47) and the spring forming assembly (48) that can horizontally slip, it is characterized in that: described line sending wheels (45) comprise follow-up pulley (451), motion-work wheel (452), threading unit (453) and line sending motor (454), the follower shaft (4511) of described follow-up pulley (451) is supported in frame (41) by floating bearing bracket (4512), described floating bearing bracket (4512) slides and is arranged in frame (41), and be provided with spring (4513) between described floating bearing bracket (4512) and frame (41), described follower shaft (4511) is provided with follower gear (4514), the drive sprocket axle (4521) of described motion-work wheel (452) is installed in frame (41), the drive sprocket axle (4521) of described motion-work wheel (452) is provided with driving toothed gear (4522) and driven synchronous pulley (4523), described driving toothed gear (4522) is intermeshing with follower gear (4514), on the output shaft of described line sending motor (454), be equiped with and drive synchronous pulley (4541), between described driving synchronous pulley (4541) and driven synchronous pulley (4523), pass through toothed belt transmission, described threading unit (453) comprises threading cylinder (4531), lower curved bar (4533) and upper curved bar (4536), spherical axis (4532) is installed on the output shaft of described threading cylinder (4531), described lower curved bar (4533) is fixed in frame (41) by the first rotating shaft (4534), described lower curved bar (4533) one end contacts with spherical axis (4532), the other end is equiped with roller (4535), one end of described upper curved bar (4536) is bearing on roller (4535), the other end of described upper curved bar (4536) is fixed in frame (41) by the second rotating shaft (4537), the middle part of described upper curved bar (4536) is provided with threading top wheel (4538), described threading top wheel (4538) is installed in the downside of follower shaft (4511), described threading cylinder (4531), line sending motor (454) is connected with numerical control module respectively.
6. the spring production line with heattreatment of spring mechanism according to claim 5, it is characterized in that: described cutter assembly (47) comprises cutter motor (471), cutting knife stroke step-down gear (472), cutter driving rotating disk (473), cutting knife kinematic link (474) and cutting-off tool rest (475), described cutter motor (471) is connected with numerical control module, described cutter motor (471) drives cutter driving rotating disk (473) to rotate by cutting knife stroke step-down gear (472), the edge of described cutter driving rotating disk (473) is flexibly connected with cutting knife kinematic link (474), described cutting knife kinematic link (474) is connected with cutting-off tool rest (475), on described cutting-off tool rest (475), be equiped with blade (476), described blade (476) is installed in a side of the wire hole (461) of steel wire threading mould (46).
7. the spring production line with heattreatment of spring mechanism according to claim 6, it is characterized in that: described spring forming assembly (48) comprises spring forming motor (481), spring forming step-down gear (482), spring forming drives rotating disk (483), spring forming slide block (484), spring forming mould (485) and spring forming wheel (486), described spring forming motor (481) is connected with numerical control module, described spring forming motor (481) drives rotating disk (483) to rotate by spring forming step-down gear (482) driving spring moulding, described spring forming drives the edge of rotating disk (483) to be flexibly connected with spring forming slide block (484), described spring forming slide block (484) slides and is arranged in frame (41), described spring forming slide block (484) is fixedly connected with spring forming mould (485), described spring forming wheel (486) is fixed on spring forming mould (485), and described spring forming wheel (486) is installed in the rear side of cutter assembly (47).
8. the spring production line with heattreatment of spring mechanism according to claim 7, it is characterized in that: the downside of described cutter assembly (47) is also provided with spring height adjustment assembly (49), described spring height adjustment assembly (49) comprises spring altitude mixture control motor (491), spring altitude mixture control step-down gear (492), spring altitude mixture control drives rotating disk (493), spring altitude mixture control kinematic link (494), spring altitude mixture control slide block (495) and spring altitude mixture control push rod (496), described spring altitude mixture control motor (491) is connected with numerical control module, described spring altitude mixture control motor (491) drives rotating disk (493) to rotate by spring altitude mixture control step-down gear (492) driving spring altitude mixture control, described spring altitude mixture control drives the edge of rotating disk (493) to be flexibly connected with spring altitude mixture control kinematic link (494), described spring altitude mixture control kinematic link (494) is flexibly connected with spring altitude mixture control slide block (495), described spring altitude mixture control slide block (495) slides and is arranged in frame (41), the end of described spring altitude mixture control slide block (495) is fixedly connected with spring altitude mixture control push rod (496), described spring altitude mixture control push rod (496) is positioned at steel wire threading mould (46), between spring forming wheel (486).
9. according to the spring production line with heattreatment of spring mechanism described in any one in claim 4～8, it is characterized in that: described Song Huang mechanism (6) comprises two clamping conveying assemblies (61) of positioned opposite, a described clamping conveying assembly (61) is located at a side of Timing Belt (2), described in another, clamp conveying assembly (61) and be located at the opposite side of Timing Belt (2), between two described clamping conveying assemblies (61), be formed for the spring clamping position (611) of clamp springs, the spring feeding side of described spring clamping position (611) is provided with the spring feed position (612) that is bell mouth shape, the side of described clamping conveying assembly (61) is provided with the grip belts (62) for transmitting spring, and described grip belts (62) is connected with the first twisted spur gear (63) by rotating shaft, described clamping conveying assembly (61) is provided with rotating synchronous drive shaft (64), on described synchronous drive shaft (64), be fixed with two the second twisted spur gears (65) that gap is arranged, and each meshes described the second twisted spur gear (65) with first twisted spur gear (63), on a described clamping conveying assembly (61), be equiped with sending spring motor (66) and sending spring step-down gear (67) of being connected, the described output shaft that send spring step-down gear (67) with synchronize drive shaft (64) and be connected.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420192837.6U CN203794947U (en) | 2014-04-18 | 2014-04-18 | Spring heat-treating mechanism and spring production line provided with same |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420192837.6U CN203794947U (en) | 2014-04-18 | 2014-04-18 | Spring heat-treating mechanism and spring production line provided with same |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203794947U true CN203794947U (en) | 2014-08-27 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420192837.6U Expired - Lifetime CN203794947U (en) | 2014-04-18 | 2014-04-18 | Spring heat-treating mechanism and spring production line provided with same |
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| Country | Link |
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| CN (1) | CN203794947U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103924053A (en) * | 2014-04-18 | 2014-07-16 | 郭祥飞 | Spring heat treatment mechanism and spring production line with spring heat treatment mechanism |
| CN105251916A (en) * | 2015-11-18 | 2016-01-20 | 佛山市昱纶机械有限公司 | Heat treatment and spring reception device |
-
2014
- 2014-04-18 CN CN201420192837.6U patent/CN203794947U/en not_active Expired - Lifetime
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103924053A (en) * | 2014-04-18 | 2014-07-16 | 郭祥飞 | Spring heat treatment mechanism and spring production line with spring heat treatment mechanism |
| CN103924053B (en) * | 2014-04-18 | 2016-03-30 | 郭祥飞 | With the spring production line of heattreatment of spring mechanism |
| CN105251916A (en) * | 2015-11-18 | 2016-01-20 | 佛山市昱纶机械有限公司 | Heat treatment and spring reception device |
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Effective date of registration: 20160405 Address after: 528300, No. 5-2, No. 38, west section of dam Industrial Park, Longjiang Town, Shunde District, Guangdong, Foshan Patentee after: FOSHAN QILIN BED MACHINERY CO.,LTD. Address before: 438215, Huanggang County, Hubei Province, Xishui County town of fast track village four Patentee before: Guo Xiangfei |
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Granted publication date: 20140827 |
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