CN103878272A - Bagged spring production device - Google Patents
Bagged spring production device Download PDFInfo
- Publication number
- CN103878272A CN103878272A CN201410108128.XA CN201410108128A CN103878272A CN 103878272 A CN103878272 A CN 103878272A CN 201410108128 A CN201410108128 A CN 201410108128A CN 103878272 A CN103878272 A CN 103878272A
- Authority
- CN
- China
- Prior art keywords
- spring
- driving
- unit
- reductor
- wheel
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Images
Landscapes
- Wire Processing (AREA)
- Package Closures (AREA)
Abstract
The invention discloses a bagged spring production device which comprises a machine frame unit. A numerical control spring hitting unit, a spring feeding unit, an elastic heat treatment unit and a packaging welding unit are sequentially arranged on the machine frame unit. The numerical control spring hitting unit comprises a first installation frame with a numerical control module, a wire inlet hole, a straightening wheel set, a wire passing hole, a wire feeding wheel set, a steel wire threading mold, a cutter assembly and a spring molding assembly are sequentially arranged on the first installation frame, the wire feeding wheel set comprises a driven wheel, a first driving wheel, a wire threading unit and a wire feeding motor, a driven wheel shaft of the driven wheel is supported against the first installation frame through a floating bearing block, the floating bearing block is arranged on the first installation frame in a sliding mode, a reset spring is arranged between the floating bearing block and the first installation frame, a driven gear is arranged on the driven wheel shaft, and a driving wheel shaft of the first driving wheel is installed on the first installation frame. The bagged spring production device has the advantages that a steel wire is conveniently threaded and stably fed, the types of springs are easily changed, maintenance is rapid and convenient to achieve, the performance is stable, and the structure is simple and compact.
Description
Technical field
The present invention relates to the bagged-spring manufacturing equipment technical field that the field such as mattress, sofa is used, be specifically related to a kind of bagged-spring process units.
Background technology
It is spring process equipment conventional on a kind of bagged-spring process units that spring machine is made in numerical control.The numerical control of prior art is made spring machine and is comprised with the frame with numerical control module, the spring forming assembly that is furnished with successively entrance hole, straightening wheels, cable-through hole, line sending wheels, steel wire threading mould, cutter assembly in frame and can horizontally slips.But the line sending wheels that spring machine is made in the numerical control of prior art are two fixing pressure roller structures, have that steel wire line sending is stable not, the shortcoming of steel wire threading difficulty.
Summary of the invention
The technical problem to be solved in the present invention is to provide simple compact, the upper and lower working cell of a kind of processing technology slitless connection, get rid of cylinder and restriction, the bagged-spring production efficiency of freely falling body to speed is high, steel wire line sending stable, steel wire threading is convenient, spring crudy is good bagged-spring process units.
For solving the problems of the technologies described above, the technical solution used in the present invention is:
A kind of bagged-spring process units, comprise rack unit, on described rack unit, be furnished with successively numerical control and beat spring unit, elastic hot processing unit, send spring unit and packaging welding unit, described numerical control is beaten spring unit and is comprised with the first installing rack with numerical control module, on described the first installing rack, be furnished with successively entrance hole, straightening wheels, cable-through hole, line sending wheels, steel wire threading mould, cutter assembly and the spring forming assembly that can horizontally slip, described line sending wheels comprise driven pulley, the first driving wheel, threading unit and line sending motor, the follower shaft of described driven pulley is supported on the first installing rack by floating bearing bracket, described floating bearing bracket slides and is arranged on the first installing rack, and be provided with back-moving spring between described floating bearing bracket and the first installing rack, described follower shaft is provided with driven gear, the drive sprocket axle of described the first driving wheel is installed on the first installing rack, the drive sprocket axle of described the first driving wheel is provided with driving gear and driven synchronous pulley, described driving gear and driven gear are intermeshing, on the output shaft of described line sending motor, be equiped with driving synchronous pulley, between described driving synchronous pulley and driven synchronous pulley, pass through toothed belt transmission, described threading unit comprises threading cylinder, lower curved bar and upper curved bar, on the output shaft of described threading cylinder, spherical axis is installed, described lower curved bar is fixed on the first installing rack by the first rotating shaft, described lower curved bar one end contacts with spherical axis, the other end is equiped with the first roller, one end of described upper curved bar is bearing on the first roller, the other end of described upper curved bar is fixed on the first installing rack by the second rotating shaft, the middle part of described upper curved bar is provided with threading top wheel, described threading top wheel is installed in the downside of follower shaft, described threading cylinder, line sending motor is connected with numerical control module respectively.
Further improvement as technique scheme:
Described cutter assembly comprises cutter motor, cutting knife stroke reductor, cutter driving rotating disk, cutting knife kinematic link and cutting-off tool rest, described cutter motor is connected with numerical control module, described cutter motor drives cutter driving dial rotation by cutting knife stroke reductor, the edge of described cutter driving rotating disk is flexibly connected with cutting knife kinematic link, described cutting knife kinematic link is connected with cutting-off tool rest, on described cutting-off tool rest, be equiped with blade, described blade is installed in a side of the wire hole of steel wire threading mould, described spring forming assembly comprises spring forming motor, spring forming reductor, spring forming drives rotating disk, spring forming slide block, spring forming mould and spring forming wheel, described spring forming motor is connected with numerical control module, described spring forming motor drives dial rotation by the moulding of spring forming reductor driving spring, described spring forming drives the edge of rotating disk to be flexibly connected with spring forming slide block, described spring forming slide block slides and is arranged on the first installing rack, described spring forming slide block is fixedly connected with spring forming mould, described spring forming wheel is fixed on spring forming mould, and described spring forming wheel is installed in the rear side of cutter assembly, the downside of described cutter assembly is also provided with spring height adjustment assembly, described spring height adjustment assembly comprises that spring height regulates motor, spring height regulates reductor, spring height regulates and drives rotating disk, spring height regulates kinematic link, spring height adjusting slider and spring height regulating pushing rod, described spring height regulates motor to be connected with numerical control module, described spring height regulates motor to regulate reductor driving spring height to regulate by spring height and drives dial rotation, described spring height regulates and drives the edge of rotating disk to regulate kinematic link to be flexibly connected with spring height, described spring height regulates kinematic link to be flexibly connected with spring height adjusting slider, described spring height adjusting slider slides and is arranged on the first installing rack, the end of described spring height adjusting slider is fixedly connected with spring height regulating pushing rod, described spring height regulating pushing rod is positioned at steel wire threading mould, between spring forming wheel.
Described elastic hot processing unit comprises two conveying assemblies symmetrical and that gap is arranged, between two described conveying assemblies, the gap of the Gap-Ratios exit side of feed side is large, described conveying assembly comprises first crossbeam, described first crossbeam is provided with servomotor, heat treatment reductor, rotating the second driving wheel and follower, described servomotor is driven and is connected with the second driving wheel by heat treatment reductor, on described the second driving wheel and follower, be arranged with board-like chain, described board-like chain is provided with the insulating blanked clamper spring button being evenly arranged, between adjacent insulating blanked clamper spring button, be provided with and send spring groove for delivery of spring, insulating blanked clamper spring button between two described conveying assemblies aligns one by one, the outside of described conveying assembly is provided with side plate, described side plate is provided with high-frequency heating assembly, high-frequency heating assembly positioned opposite on the side plate of two described conveying assemblies and be located at the outside of sending spring groove.
Described high-frequency heating assembly comprises interconnective conductive copper plate and insulation board, described conductive copper plate is located at the inner side of insulation board and is positioned at the outside of sending spring groove, described insulation board is fixed on side plate, described conductive copper plate is provided with link electrode post, and the end of described link electrode post is passed and stretched out insulation board and arrange; Described side plate is adsorbing magnet by being provided with spring on the outer wall of feed side position; Described the second driving wheel is chain pitch wheel, and described heat treatment reductor is by being arranged in the driving gear chain drive-belt gear on output shaft; Described insulating blanked clamper spring button is " work " font shape.
The angle that described first crossbeam relative level direction is in tilted layout is 12 °, the feed side position of described conveying assembly is higher than the position of exit side, the feed side of two conveying assemblies is beaten spring unit and is located in described numerical control, described in send spring unit to be located at the exit side of two two conveying assemblies.
The described spring unit that send comprises the second installing rack, described the second installing rack is provided with driving mechanism, two connecting gears of transmission mechanism and left and right positioned opposite, described driving mechanism is by two connecting gears of the synchronous driving of transmission mechanism, described connecting gear is provided with the conveyer belt of arranging along vertical direction, between the conveyer belt of described two connecting gears, be configured for carrying the spring passage of spring, described in any one, the outside of connecting gear is provided with block cloth plate, described block cloth plate and connecting gear gap are arranged, and described block cloth plate is provided with the guiding hypotenuse for importing spring packing sheet by feed side.
In described two connecting gears, connecting gear is fixed on the second installing rack, another connecting gear slides and is arranged on the second installing rack, described the second installing rack is provided with dovetail slide unit, and described another connecting gear is provided with dovetail chute, and described dovetail chute and dovetail slide unit are slidably matched, the width of described spring passage diminishes to middle part gradually from feed side, and the width of described spring passage from middle part to rear portion is identical, described driving mechanism comprises transmission drive motors, send spring reductor and be connected base, described transmission mechanism comprises the first power transmission shaft, described the first power transmission shaft is provided with two horizontal bevel gears of bearing and gap layout, described transmission drive motors with send spring reductor to interconnect and be fixed on a connecting gear by being connected floor installation, described the first power transmission shaft is installed and is fixed on another connecting gear by bearing, the output shaft of described transmission drive motors is connected with the input that send spring reductor, the described output of spring reductor that send is connected with the first power transmission shaft, described in any one, connecting gear is provided with the second driving shaft for driving conveyer belt, described second driving shaft is provided with longitudinal bevel gear, the each longitudinal bevel gear engagement fit with a connecting gear of two horizontal bevel gears on described the first power transmission shaft.
Described packaging welding unit comprises longitudinal welding mechanism, transverse weld mechanism and extension spring mechanism, described longitudinal welding mechanism is installed in the feed side direction of transverse weld mechanism, described transverse weld mechanism is provided with the slide rail of arranging along exit side direction, described extension spring mechanism slides and is arranged on slide rail, described longitudinal welding mechanism comprises base plate, one end of described base plate is provided with little mould weld cylinder, the other end is provided with the first ultrasonic welder, described little mould weld cylinder is provided with little cutting die, described the first ultrasonic welder is provided with the first plumb joint with pocket knife mould positioned opposite, described little cutting die, both downsides of the first plumb joint are provided with the folder cloth cylinder being fixed on base plate, the both sides of described folder cloth cylinder are respectively provided with one for driving the live splint cloth wheel of welding cloth, the both sides of described base plate are respectively provided with a geometrical clamp cloth wheel for taking turns to coordinate with live splint cloth.
Described transverse weld mechanism comprises transverse weld frame, the bottom of described transverse weld frame is respectively equipped with the first motor, the first reductor, cam and connecting rod and the first connecting plate, described the first motor rotates by the first reductor driving cam, described connecting rod respectively with cam, the first connecting plate is connected, the both sides of described transverse weld frame are equipped with two guide pillars of slidably arranging, the lower end of described guide pillar is fixedly connected with the first connecting plate respectively, the middle part of described guide pillar is arranged with slidably the second connecting plate, the upper end of described the second connecting plate is provided with large cutting die fixed head, the top of described large cutting die fixed head is provided with large cutting die, the bottom of described the second connecting plate is provided with the second roller, described cam moves up and down by contact the large cutting die of promotion with the second idler wheel surface, the top of described guide pillar is provided with the second ultrasonic welder, the lower end of described the second ultrasonic welder is provided with the second plumb joint with large cutting die positioned opposite.
The bottom of described extension spring mechanism is provided with chute and mount pad, described chute slides and is arranged on slide rail, the top of described chute is provided with second cross beam, described mount pad is provided with the second motor, the second reductor, rotating disk and drive rod, described the second motor drives dial rotation by the second reductor, and described rotating disk is flexibly connected with second cross beam by drive rod; The top of described mount pad is provided with the conveyer belt for the bagged-spring that completes packaging is exported, the middle part of described second cross beam is provided with upwards extends folder spring gantry of arranging, described folder spring gantry is provided with two folder spring cylinders that are arranged symmetrically with up and down, the push rod end of described folder spring cylinder is provided with folder spring hand, the folder spring hand positioned opposite of two described folder spring cylinders and a spring bag finished product output that moves up and down that is separated or closed up by the realization of flexible drive folder spring hand.
The present invention has following advantage: the present invention is in the time of work, as need threading to start threading cylinder, spherical axis upwards pushes up depresses curved bar, lower curved bar drives the first roller to move upward, thereby the first roller upwards pushes up and presses curved bar, upper curved bar pushes up wheel by threading and upwards presses follower shaft in top, follower shaft makes spring deformation by floating bearing bracket, thereby by follower shaft and the first drive sprocket axle renunciation, thereby make driven pulley, between the first driving wheel, throw off, then steel wire is passed to entrance hole successively, straightening wheels, cable-through hole, driven pulley, between the first driving wheel, send into follow-up station and carry out spring processing, close threading cylinder, spherical axis falls after rise, the gravity that back-moving spring promotes follower shaft and follower shaft itself by floating bearing bracket causes follower shaft to fall after rise, make driven pulley, steel wire is clamped to driven pulley by the first driving wheel, in steel wire groove on the first driving wheel, the elastic acting force of back-moving spring can be guaranteed that driven pulley presses down steel wire is compressed to ensure smooth line sending, line sending motor drives driven pulley, the synchronous rotation of the first driving wheel pulls steel wire, thereby steel wire is straightened successively by each pinch roller of straightening wheels, pass through cable-through hole, line sending wheels are sent into steel wire threading mould, cutter assembly and the spring forming assembly that can horizontally slip, when line sending wheels are rotated further work, because the steel wire crown is cut on the spring forming assembly that can horizontally slip, steel wire cannot readvance, line sending wheels continue line sending and can cause the space of steel wire between steel wire threading mould and spring forming assembly to form pitch of the laps and form spring, and cut off operation by cutter assembly timing, can realize stable steel wire line sending, then successively by sending spring unit to carry, elastic hot processing unit is heat-treated, packaging welding unit is packed welding, carry out successively lasting spring processing operation, the bagged-spring that obtains processing, steel wire threading of the present invention is convenient, line sending is stable, change spring specification is simple, it is convenient to keep in repair, stable performance, heat treatment, send spring, packaging and export structure are simply compact, spring can be effectively controlled in the free degree of each station, realize the slitless connection of each motor unit, get rid of the interference of three freely falling body actions in traditional handicraft, traditional handicraft adopts cylinder more in addition, the present invention adopts servomotor, greatly improve the stability of production efficiency and each motor unit, there is processing technology simply compact, upper and lower working cell slitless connection, get rid of cylinder and the restriction of freely falling body to speed, bagged-spring production efficiency is high, steel wire line sending is stable, steel wire threading is convenient, the advantage that spring crudy is good.
Brief description of the drawings
In order to be illustrated more clearly in the embodiment of the present invention or technical scheme of the prior art, to the accompanying drawing of required use in embodiment or description of the Prior Art be briefly described below, apparently, accompanying drawing in the following describes is only some embodiments of the present invention, for those of ordinary skill in the art, do not paying under the prerequisite of creative work, can also obtain according to these accompanying drawings other accompanying drawing.
Fig. 1 is the perspective view of the embodiment of the present invention.
Fig. 2 is the perspective view that in the embodiment of the present invention, spring unit forward right side direction is beaten in numerical control.
Fig. 3 is the main TV structure schematic diagram that in the embodiment of the present invention, spring unit is beaten in numerical control.
Fig. 4 is the perspective view that in the embodiment of the present invention, spring unit left rear side direction is beaten in numerical control.
Fig. 5 is the structural representation that in the embodiment of the present invention, line sending wheels in spring unit are beaten in numerical control.
Fig. 6 is the perspective view that in the embodiment of the present invention, spring unit right lateral side direction is beaten in numerical control.
Fig. 7 is the perspective view that in the embodiment of the present invention, spring unit front left side direction is beaten in numerical control.
Fig. 8 is the plan structure schematic diagram of embodiment of the present invention Elastic thermal treatment unit.
Fig. 9 is the main TV structure schematic diagram of embodiment of the present invention Elastic thermal treatment unit.
Figure 10 is the perspective view of embodiment of the present invention Elastic thermal treatment unit rear direction.
Perspective view when Figure 11 is embodiment of the present invention medium-high frequency heating component heating spring.
Main TV structure schematic diagram when Figure 12 is embodiment of the present invention medium-high frequency heating component heating spring.
Figure 13 is the perspective view while sending spring unit not send into spring packing sheet in the embodiment of the present invention.
Figure 14 is the plan structure schematic diagram sending in the embodiment of the present invention under spring unit pulls down top panel state at connecting gear.
Figure 15 is the perspective view while sending spring unit to send into spring packing sheet in the embodiment of the present invention.
Figure 16 packs the perspective view of welding unit in feed side direction in the embodiment of the present invention.
Figure 17 packs the side-looking structural representation of welding unit in exit side direction in the embodiment of the present invention.
Figure 18 is the plan structure schematic diagram of packing welding unit in the embodiment of the present invention.
Figure 19 is the local structure for amplifying schematic diagram of longitudinal welding mechanism part in the embodiment of the present invention.
Figure 20 is the perspective view of packing welding unit transverse weld mechanism part in the embodiment of the present invention.
Figure 21 is the local structure for amplifying schematic diagram of extension spring mechanism part in the embodiment of the present invention.
Figure 22 be in the embodiment of the present invention, pack welding unit extension spring mechanism part containing the perspective view of conveyer belt.
Marginal data: 1, rack unit; 2, spring unit is beaten in numerical control; 21, the first installing rack; 22, entrance hole; 23, straightening wheels; 24, cable-through hole; 25, line sending wheels; 251, driven pulley; 2511, follower shaft; 2512, floating bearing bracket; 2513, back-moving spring; 2514, driven gear; 252, the first driving wheel; 2521, drive sprocket axle; 2522, driving gear; 2523, driven synchronous pulley; 253, threading unit; 2531, threading cylinder; 2532, spherical axis; 2533, lower curved bar; 2534, the first rotating shaft; 2535, the first roller; 2536, upper curved bar; 2537, the second rotating shaft; 2538, threading top wheel; 254, line sending motor; 2541, drive synchronous pulley; 26, steel wire threading mould; 261, wire hole; 27, cutter assembly; 271, cutter motor; 272, cutting knife stroke reductor; 273, cutter driving rotating disk; 274, cutting knife kinematic link; 275, cutting-off tool rest; 276, blade; 28, spring forming assembly; 281, spring forming motor; 282, spring forming reductor; 283, spring forming drives rotating disk; 284, spring forming slide block; 285, spring forming mould; 286, spring forming wheel; 29, spring height adjustment assembly; 291, spring height regulates motor; 292, spring height regulates reductor; 293, spring height regulates and drives rotating disk; 294, spring height regulates kinematic link; 295, spring height adjusting slider; 296, spring height regulating pushing rod; 3, elastic hot processing unit; 31, conveying assembly; 32, first crossbeam; 33, servomotor; 331, heat treatment reductor; 34, the second driving wheel; 35, the second driving wheel (34) and follower; 36, board-like chain; 361, insulating blanked clamper spring button; 362, send spring groove; 37, side plate; 371, high-frequency heating assembly; 3711, conductive copper plate; 3712, insulation board; 3713, link electrode post; 372, spring absorption magnet; 4, send spring unit; 41, the second installing rack; 411, dovetail slide unit; 42, driving mechanism; 421, transmit drive motors; 422, send spring reductor; 423, connect base; 43, transmission mechanism; 431, the first power transmission shaft; 432, bearing; 433, two horizontal bevel gears; 44, connecting gear; 440, dovetail chute; 441, conveyer belt; 442, second driving shaft; 443, longitudinal bevel gear; 45, spring passage; 46, block cloth plate; 461, guiding hypotenuse; 5, packaging welding unit; 51, longitudinal welding mechanism; 511, base plate; 5111, geometrical clamp cloth wheel; 512, little mould weld cylinder; 5121, little cutting die; 513, the first ultrasonic welder; 5131, the first plumb joint; 514, folder cloth cylinder; 5141, live splint cloth wheel; 52, transverse weld mechanism; 520, slide rail; 521, transverse weld frame; 522, the first motor; 523, the first reductor; 524, cam; 525, connecting rod; 526, the first connecting plate; 527, guide pillar; 528, the second connecting plate; 5281, large cutting die fixed head; 5282, large cutting die; 5283, the second roller; 529, the second ultrasonic welder; 5291, the second plumb joint; 53, extension spring mechanism; 530, chute; 5301, second cross beam; 5302, folder spring gantry; 5303, folder spring cylinder; 5304, folder spring hand; 531, mount pad; 532, the second motor; 533, the second reductor; 534, rotating disk; 535, drive rod; 536, conveyer belt.
Detailed description of the invention
Below in conjunction with accompanying drawing, the preferred embodiments of the present invention are described in detail, thereby so that advantages and features of the invention can be easier to be it will be appreciated by those skilled in the art that, protection scope of the present invention are made to more explicit defining.
As Fig. 1, Fig. 2, Fig. 3, shown in Fig. 4 and Fig. 5, the bagged-spring process units of the present embodiment comprises rack unit 1, on rack unit 1, be furnished with successively numerical control and beat spring unit 2, elastic hot processing unit 3, send spring unit 4 and packaging welding unit 5, numerical control is beaten spring unit 2 and is comprised with the first installing rack 21 with numerical control module, on the first installing rack 21, be furnished with successively entrance hole 22, straightening wheels 23, cable-through hole 24, line sending wheels 25, steel wire threading mould 26, cutter assembly 27 and the spring forming assembly 28 that can horizontally slip, line sending wheels 25 comprise driven pulley 251, the first driving wheel 252, threading unit 253 and line sending motor 254, the follower shaft 2511 of driven pulley 251 is supported on the first installing rack 21 by floating bearing bracket 2512, floating bearing bracket 2512 slides and is arranged on the first installing rack 21, and be provided with back-moving spring 2513 between floating bearing bracket 2512 and the first installing rack 21, follower shaft 2511 is provided with driven gear 2514, the drive sprocket axle 2521 of the first driving wheel 252 is installed on the first installing rack 21, the drive sprocket axle 2521 of the first driving wheel 252 is provided with driving gear 2522 and driven synchronous pulley 2523, driving gear 2522 is intermeshing with driven gear 2514, on the output shaft of line sending motor 254, be equiped with and drive synchronous pulley 2541, drive between synchronous pulley 2541 and driven synchronous pulley 2523 and pass through toothed belt transmission, threading unit 253 comprises threading cylinder 2531, lower curved bar 2533 and upper curved bar 2536, spherical axis 2532 is installed on the output shaft of threading cylinder 2531, lower curved bar 2533 is fixed on the first installing rack 21 by the first rotating shaft 2534, lower curved bar 2533 one end contact with spherical axis 2532, the other end is equiped with the first roller 2535, one end of upper curved bar 2536 is bearing on the first roller 2535, the other end of upper curved bar 2536 is fixed on the first installing rack 21 by the second rotating shaft 2537, the middle part of upper curved bar 2536 is provided with threading top wheel 2538, threading top wheel 2538 is installed in the downside of follower shaft 2511, threading cylinder 2531, line sending motor 254 is connected with numerical control module respectively.
As shown in Figure 6 and Figure 7, cutter assembly 27 comprises cutter motor 271, cutting knife stroke reductor 272, cutter driving rotating disk 273, cutting knife kinematic link 274 and cutting-off tool rest 275, cutter motor 271 is connected with numerical control module, cutter motor 271 drives cutter driving rotating disk 273 to rotate by cutting knife stroke reductor 272, the edge of cutter driving rotating disk 273 is flexibly connected with cutting knife kinematic link 274, cutting knife kinematic link 274 is connected with cutting-off tool rest 275, on cutting-off tool rest 275, be equiped with blade 276, blade 276 is installed in a side of the wire hole 261 of steel wire threading mould 26; The cutter assembly 27 of prior art uses identical power with line sending wheels 25, and cutter assembly 27 uses independently cutter motor 271 in the present embodiment, therefore can ignore cutter assembly 27 and realize with line sending wheels 25 structure member that power synchronous transmits, structure is more independent, greatly improve production efficiency, realize numerical control operating, made to change spring specification, raising overall performance, fault eliminating and keep in repair excellent in quick.
As shown in Figure 6 and Figure 7, spring forming assembly 28 comprises spring forming motor 281, spring forming reductor 282, spring forming drives rotating disk 283, spring forming slide block 284, spring forming mould 285 and spring forming wheel 286, spring forming motor 281 is connected with numerical control module, spring forming motor 281 drives rotating disk 283 to rotate by the 282 driving spring moulding of spring forming reductor, spring forming drives the edge of rotating disk 283 to be flexibly connected with spring forming slide block 284, spring forming slide block 284 slides and is arranged on the first installing rack 21, spring forming slide block 284 is fixedly connected with spring forming mould 285, spring forming wheel 286 is fixed on spring forming mould 285, and spring forming wheel 286 is installed in the rear side of cutter assembly 27, the spring forming assembly 28 of prior art uses identical power with line sending wheels 25, and the present embodiment medi-spring molding assembly 28 uses independently spring forming motor 281, therefore can ignore spring forming assembly 28 and realize with line sending wheels 25 structure member that power synchronous transmits, structure is more independent, greatly improve production efficiency, realize numerical control operating, made to change spring specification, raising overall performance, fault eliminating and keep in repair excellent in quick, and the present embodiment is by the position that horizontally slips of spring forming assembly 28 regulating spring moulds 285, between spring forming mould 285 and steel wire threading mould 26, the bore of the larger processed springs of distance is larger, between spring forming mould 285 and steel wire threading mould 26, the bore of the less processed springs of distance is less, thereby realizes the bore adjusting of processed springs.
As shown in Figure 6 and Figure 7, the downside of cutter assembly 27 is also provided with spring height adjustment assembly 29, spring height adjustment assembly 29 comprises that spring height regulates motor 291, spring height regulates reductor 292, spring height regulates and drives rotating disk 293, spring height regulates kinematic link 294, spring height adjusting slider 295 and spring height regulating pushing rod 296, spring height regulates motor 291 to be connected with numerical control module, spring height regulates motor 291 to regulate reductor 292 driving spring height to regulate driving rotating disk 293 to rotate by spring height, spring height regulates and drives the edge of rotating disk 293 to regulate kinematic link 294 to be flexibly connected with spring height, spring height regulates kinematic link 294 to be flexibly connected with spring height adjusting slider 295, spring height adjusting slider 295 slides and is arranged on the first installing rack 21, the end of spring height adjusting slider 295 is fixedly connected with spring height regulating pushing rod 296, spring height regulating pushing rod 296 is positioned at steel wire threading mould 26, between spring forming wheel 286.The present embodiment medi-spring height adjustment assembly 29 uses independently spring height to regulate motor 291, therefore can ignore spring height adjustment assembly 29 and realize with line sending wheels 25 structure member that power synchronous transmits, structure is more independent, greatly improve production efficiency, realize numerical control operating, made to change spring specification, raising overall performance, fault eliminating and keep in repair excellent in quick; And the present embodiment is by the stroke of spring height adjustment assembly 29 regulating spring height regulating pushing rods 296, make spring height regulating pushing rod 296 also along with spring height adjusting slider 295 is flexible one-in-and-one-out open the pitch of spring and the height of regulating spring, thereby the height of realizing processed springs regulates.
As Fig. 8, shown in Fig. 9 and Figure 10, elastic hot processing unit 3 comprises two conveying assemblies 31 symmetrical and that gap is arranged, between two conveying assemblies 31, the gap of the Gap-Ratios exit side of feed side is large, conveying assembly 31 comprises first crossbeam 32, first crossbeam 32 is provided with servomotor 33, heat treatment reductor 331, rotating the second driving wheel 34 and follower 35, servomotor 33 is driven and is connected with the second driving wheel 34 by heat treatment reductor 331, on the second driving wheel 34 and follower 35, be arranged with board-like chain 36, board-like chain 36 is provided with the insulating blanked clamper spring button 361 being evenly arranged, between adjacent insulating blanked clamper spring button 361, be provided with and send spring groove 362 for delivery of spring, insulating blanked clamper spring button 361 between two conveying assemblies 31 aligns one by one, the outside of conveying assembly 31 is provided with side plate 37, side plate 37 is provided with high-frequency heating assembly 371, high-frequency heating assembly 371 positioned opposite on the side plate 37 of two conveying assemblies 31 and be located at the outside of sending spring groove 362.Between two conveying assemblies 31 of elastic hot processing unit 3, the gap of the Gap-Ratios exit side of feed side is large, tubaeform wide mouthful of of entering alignment that spring is larger from gap send spring groove 362, then plate type chain 36 drives and travels forward, the elastic hot processing of heat spring by high-frequency heating assembly 371 when through high-frequency heating assembly 371 makes spring acquisition elasticity, while is because the gap of the Gap-Ratios exit side of feed side is large, spring enters by tubaeform wide mouthful, slot goes out, make spring drive in proal process and can complete preliminary compression between two side plates 37 at plate type chain 36, thereby can complete spring and send spring, preliminary compression and elastic hot processing capacity, have powerful, spring treatment effeciency is high, integrated level is high, send spring stable, advantage simple in structure.
In the present embodiment, side plate 37 is adsorbing magnet 372 by being provided with spring on the outer wall of feed side position; When spring send into feed side send in spring groove 362 time, because side plate 37 is adsorbing magnet 372 by being provided with spring on the outer wall of feed side position, therefore spring absorption magnet 372 can produce absorption affinity to spring, thereby the rapid alignment in the end that makes spring, on the inwall of side plate 37, guarantees that the position stability of spring on board-like chain 6 is reliable.
In the present embodiment, the second driving wheel 34 is chain pitch wheel, and heat treatment reductor 331 is by being arranged in the driving gear chain drive-belt gear on output shaft, and chain gear transmission is reliable and stable, can simplify the drive mechanism of servomotor 33.
In the present embodiment, insulating blanked clamper spring button 361 is " work " font shape, therefore, in the time of feed side and exit side, can prevent that spring from coming off, and send the transmission of spring more reliable and more stable.
In the present embodiment, the angle that first crossbeam 32 relative level directions are in tilted layout is 12 °, the feed side position of conveying assembly 31 is higher than the position of exit side, the feed side of two conveying assemblies 31 is beaten spring unit 2 and is located in numerical control, the exit side that send spring unit 4 to be located at two two conveying assemblies 31, makes numerical control beat spring unit 2, send the spring conveying between spring unit 4 to be more prone to.
As shown in Figure 11 and Figure 12, high-frequency heating assembly 371 comprises interconnective conductive copper plate 3711 and insulation board 3712, conductive copper plate 3711 is located at the inner side of insulation board 3712 and is positioned at the outside of sending spring groove 362, insulation board 3712 is fixed on side plate 37, conductive copper plate 3711 is provided with link electrode post 3713, and the end of link electrode post 3713 is passed and stretched out insulation board 3712 and arrange; In the time sending the spring process high-frequency heating assembly 371 of spring groove 362, respectively conflict on the conductive copper plate 3711 of a high-frequency heating assembly 371 in the two ends of spring, because two conductive copper plates 3711 are connected with respectively high-frequency alternating current, high-tension electricity fails to be convened for lack of a quorum from spring by making the instantaneous formation high temperature of spring heater, then board-like chain 36 send spring groove 362 in move on, spring departs from conductive copper plate 3711, then by initiatively coolings of device such as naturally cooling or use fans, the elastic hot processing that completes spring makes spring obtain elasticity.
As Figure 13, shown in Figure 14 and Figure 15, send spring unit 4 to comprise the second installing rack 41, the second installing rack 41 is provided with driving mechanism 42, two connecting gears 44 of transmission mechanism 43 and left and right positioned opposite, driving mechanism 42 is by two connecting gears 44 of transmission mechanism 43 synchronous drivings, connecting gear 44 is provided with the conveyer belt 441 of arranging along vertical direction, between the conveyer belt 441 of two connecting gears 44, be configured for carrying the spring passage 45 of spring, the outside of any one connecting gear 44 is provided with block cloth plate 46, block cloth plate 46 is arranged with connecting gear 44 gaps, and block cloth plate 46 is provided with the guiding hypotenuse 461 for importing spring packing sheet by feed side.The spring unit 4 that send of the present embodiment transmits spring by the spring passage 45 between the conveyer belt 441 of two connecting gears 44, form bag mould by spring packing sheet by the gap between block cloth plate 46 and connecting gear 44, and the conveyer belt 441 of two connecting gears 44 continues the spring in spring passage 45 to send in bag mould, spring does not need to shift onto, the operation such as fall and can directly send into the bag mould of nonwoven, send spring action few, send spring transportation performance high, can effectively improve the production efficiency of pre-package spring production line, there is the spring of sending transportation performance good, transfer efficiency is high, advantage simple and reliable for structure.In the present embodiment, guiding hypotenuse 461 is 40 ° with the angle of horizontal direction, can guarantee that block cloth plate 46 can input spring packing sheet (nonwoven) swimmingly by the gap formation bag mould between block cloth plate 46 and connecting gear 44.
In the present embodiment, in two connecting gears 44, connecting gear 44 is fixed on the second installing rack 41, another connecting gear 44 slides and is arranged on the second installing rack 41; By said structure, make to be configured for carrying the spring passage 45 of spring to there is certain adjustment specification between the conveyer belt 441 of two connecting gears 44, thereby the spring that can adapt to different size is carried requirement.
In the present embodiment, the second installing rack 41 is provided with dovetail slide unit 411, and another connecting gear 44 is provided with dovetail chute 440, and dovetail chute 440 is slidably matched with dovetail slide unit 411; Dovetail chute 440 is slidably matched with dovetail slide unit 411, simple in structure, and it is solid and reliable to slide.
In the present embodiment, the width of spring passage 45 diminishes gradually from feed side to middle part (Eight characters part), and the width of spring passage 45 from middle part to rear portion identical (straight body part); Thereby the shape of straight body after the Eight characters before spring passage 45 is formed, Eight characters part can further be carried spring and boil down to enters bag and prepares, and straight body part enters bag for infantees, conveying spring.In addition, in the present embodiment, straight body segment thickness is 23mm left and right, highly is 72mm left and right, and the width of conveyer belt 441 is 57mm left and right, and little size like this can ensure to send spring reliable and smooth infantees.In the present embodiment, the spring that enters conveyer belt 441 still has certain high temperature, and the conveyer belt 441 of high temperature needs contact friction conveyer belt 441 and wants synchronous driving, therefore conveyer belt 441 adopts the Timing Belt of high-temperature wearable.
In the present embodiment, driving mechanism 42 comprises transmission drive motors 421, send spring reductor 422 and be connected base 423, transmission mechanism 43 comprises the first power transmission shaft 431, the first power transmission shaft 431 is provided with two horizontal bevel gears 433 of bearing 432 and gap layout, transmit drive motors 421 and send spring reductor 422 to interconnect and be fixed on a connecting gear 44 by being connected base 423 installations, the first power transmission shaft 431 is installed and is fixed on another connecting gear 44 by bearing 432, the output shaft that transmits drive motors 421 is connected with the input that send spring reductor 422, send the output of spring reductor 422 to be connected with the first power transmission shaft 431, any one connecting gear 44 is provided with the second driving shaft 442 for driving conveyer belt 441, second driving shaft 442 is provided with longitudinal bevel gear 443, each longitudinal bevel gear 443 engagement fit with a connecting gear 44 of the horizontal bevel gears 433 of on the first power transmission shaft 431 two.Pass through said structure, can realize the synchronous driving of motor 421 to two connecting gears 44, and can conveniently regulate on power transmission shaft 31 the laterally position of bevel gear 433, realize the gap length of adjusting spring passage 45, thereby adapt to the slip adjustment of connecting gear 44 on the second installing rack 41.In the present embodiment, transmit the servomotor of the drive motors 421 concrete 750W of employing.
As Figure 16, Figure 17, shown in Figure 18 and Figure 19, packaging welding unit 5 comprises longitudinal welding mechanism 51, transverse weld mechanism 52 and extension spring mechanism 53, longitudinally welding mechanism 51 is installed in the feed side direction of transverse weld mechanism 52, transverse weld mechanism 52 is provided with the slide rail 520 of arranging along exit side direction, extension spring mechanism 53 slides and is arranged on slide rail 520, longitudinally welding mechanism 51 comprises base plate 511, one end of base plate 511 is provided with little mould weld cylinder 512, the other end is provided with the first ultrasonic welder 513, little mould weld cylinder 512 is provided with pocket knife mould 5121, the first ultrasonic welder 513 is provided with the first plumb joint 5131 with pocket knife mould 5121 positioned opposite, pocket knife mould 5121, both downsides of the first plumb joint 5131 are provided with the folder cloth cylinder 514 being fixed on base plate 511, the both sides of folder cloth cylinder 514 are respectively provided with one for driving the live splint cloth wheel 5141 of welding cloth, the both sides of base plate 511 are respectively provided with a geometrical clamp cloth wheel 5111 for coordinating with live splint cloth wheel 5141.Packaging welding unit 5 drives live splint cloth wheel 5141 along feedstock direction shuttling movement by folder cloth cylinder 514, thereby will weld cloth from geometrical clamp cloth wheel 5111, between live splint cloth wheel 5141, continued to send into follow-up operation, simultaneously little mould weld cylinder 512 timings drive pocket knife mould 5121 to move back and forth, in the time that pocket knife mould 5121 moves to the position while contacting with the first plumb joint 5131, pocket knife mould 5121, both will weld the first plumb joint 5131 cloth (nonwoven) and push down, then the first ultrasonic welder 513 is welded as a whole welding cloth, thereby complete longitudinal weld job of welding cloth, realize welding cloth owing to substituting existing tooth bar with live splint cloth wheel 5141, can overcome tooth bar and cause welding the problem that cloth meeting generating period card pauses, having welding cloth carries reliable, production performance is stable, production efficiency is high, advantage simple in structure.
As shown in Figure 16 and Figure 20, transverse weld mechanism 52 comprises transverse weld frame 521, the bottom of transverse weld frame 521 is respectively equipped with the first motor 522, the first reductor 523, cam 524 and connecting rod 525 and the first connecting plate 526, the first motor 522 rotates by the first reductor 523 driving cams 524, connecting rod 525 respectively with cam 524, the first connecting plate 526 is connected, the both sides of transverse weld frame 521 are equipped with two guide pillars 527 of slidably arranging, the lower end of guide pillar 527 is fixedly connected with the first connecting plate 526 respectively, the middle part of guide pillar 527 is arranged with slidably the second connecting plate 528, the upper end of the second connecting plate 528 is provided with large cutting die fixed head 5281, the top of large cutting die fixed head 5281 is provided with large cutting die 5282, the bottom of the second connecting plate 528 is provided with the second roller 5283, cam 524 moves up and down by contact the large cutting die 5282 of promotion with 5283, the second roller, the top of guide pillar 527 is provided with the second ultrasonic welder 529, the lower end of the second ultrasonic welder 529 is provided with the second plumb joint 5291 with large cutting die 5282 positioned opposite.Transverse weld mechanism 52 first motor 522 in the time of transverse weld operation rotates by the first reductor 523 driving cams 524, cam 524 drives the first connecting plate 526 to move by connecting rod 525 on the one hand, the first connecting plate 526 and then drive the second ultrasonic welder 529 down to move by guide pillar 527, cam 524 pushing rolling wheels 5283 up move on the other hand, roller 5283 promotes large cutting die 5282 and up moves, therefore the second plumb joint 5291 down moves, large cutting die 5282 up moves and will weld cloth (nonwoven) and push down, and completed the welding of welding cloth (nonwoven) by the second plumb joint 5291 of the second ultrasonic welder 529, welding complete cam 524 is rotated further, drive the second plumb joint 5291 up to move, large cutting die 5282 down moves to reset and has unclamped once complete transverse weld operation, so circulation repeatedly, the welding cloth that completes longitudinal welding is carried out to transverse weld separation and obtain chain type joint bag, realize the continuous productive process of transverse weld.
As shown in Figure 21 and Figure 22, the bottom of extension spring mechanism 53 is provided with chute 530 and mount pad 531, chute 530 slides and is arranged on slide rail 520, the top of chute 530 is provided with second cross beam 5301, mount pad 531 is provided with the second motor 532, the second reductor 533, rotating disk 534 and drive rod 535, the second motor 532 drives rotating disk 534 to rotate by the second reductor 533, and rotating disk 534 is flexibly connected with second cross beam 5301 by drive rod 535; The top of mount pad 531 is provided with the conveyer belt 536 for the bagged-spring that completes packaging is exported, the middle part of second cross beam 5301 is provided with upwards extends folder spring gantry 5302 of arranging, folder spring gantry 5302 is provided with two folder spring cylinders 5303 that are arranged symmetrically with up and down, the push rod end of folder spring cylinder 5303 is provided with folder spring hand 5304 positioned opposite of 5304, two folder spring cylinders 5303 of folder spring hand and realizes a spring bag finished product output that moves up and down that separates or close up by flexible drive folder spring hand 5304.
The foregoing is only the preferred embodiment of the present invention, protection scope of the present invention is not limited in above-mentioned embodiment, and every technical scheme that belongs to the principle of the invention all belongs to protection scope of the present invention.For a person skilled in the art, some improvements and modifications of carrying out under the prerequisite that does not depart from principle of the present invention, these improvements and modifications also should be considered as protection scope of the present invention.
Claims (10)
1. a bagged-spring process units, comprise rack unit (1), it is characterized in that: on described rack unit (1), be furnished with successively numerical control and beat spring unit (2), elastic hot processing unit (3), send spring unit (4) and packaging welding unit (5), described numerical control is beaten spring unit (2) and is comprised with the first installing rack (21) with numerical control module, on described the first installing rack (21), be furnished with successively entrance hole (22), straightening wheels (23), cable-through hole (24), line sending wheels (25), steel wire threading mould (26), cutter assembly (27) and the spring forming assembly (28) that can horizontally slip, it is characterized in that: described line sending wheels (25) comprise driven pulley (251), the first driving wheel (252), threading unit (253) and line sending motor (254), the follower shaft (2511) of described driven pulley (251) is supported on the first installing rack (21) by floating bearing bracket (2512), described floating bearing bracket (2512) slides and is arranged on the first installing rack (21), and be provided with back-moving spring (2513) between described floating bearing bracket (2512) and the first installing rack (21), described follower shaft (2511) is provided with driven gear (2514), the drive sprocket axle (2521) of described the first driving wheel (252) is installed on the first installing rack (21), the drive sprocket axle (2521) of described the first driving wheel (252) is provided with driving gear (2522) and driven synchronous pulley (2523), described driving gear (2522) is intermeshing with driven gear (2514), on the output shaft of described line sending motor (254), be equiped with and drive synchronous pulley (2541), between described driving synchronous pulley (2541) and driven synchronous pulley (2523), pass through toothed belt transmission, described threading unit (253) comprises threading cylinder (2531), lower curved bar (2533) and upper curved bar (2536), spherical axis (2532) is installed on the output shaft of described threading cylinder (2531), described lower curved bar (2533) is fixed on the first installing rack (21) by the first rotating shaft (2534), described lower curved bar (2533) one end contacts with spherical axis (2532), the other end is equiped with the first roller (2535), one end of described upper curved bar (2536) is bearing on the first roller (2535), the other end of described upper curved bar (2536) is fixed on the first installing rack (21) by the second rotating shaft (2537), the middle part of described upper curved bar (2536) is provided with threading top wheel (2538), described threading top wheel (2538) is installed in the downside of follower shaft (2511), described threading cylinder (2531), line sending motor (254) is connected with numerical control module respectively.
2. bagged-spring process units according to claim 1, it is characterized in that: described cutter assembly (27) comprises cutter motor (271), cutting knife stroke reductor (272), cutter driving rotating disk (273), cutting knife kinematic link (274) and cutting-off tool rest (275), described cutter motor (271) is connected with numerical control module, described cutter motor (271) drives cutter driving rotating disk (273) to rotate by cutting knife stroke reductor (272), the edge of described cutter driving rotating disk (273) is flexibly connected with cutting knife kinematic link (274), described cutting knife kinematic link (274) is connected with cutting-off tool rest (275), on described cutting-off tool rest (275), be equiped with blade (276), described blade (276) is installed in a side of the wire hole (261) of steel wire threading mould (26), described spring forming assembly (28) comprises spring forming motor (281), spring forming reductor (282), spring forming drives rotating disk (283), spring forming slide block (284), spring forming mould (285) and spring forming wheel (286), described spring forming motor (281) is connected with numerical control module, described spring forming motor (281) drives rotating disk (283) to rotate by spring forming reductor (282) driving spring moulding, described spring forming drives the edge of rotating disk (283) to be flexibly connected with spring forming slide block (284), described spring forming slide block (284) slides and is arranged on the first installing rack (21), described spring forming slide block (284) is fixedly connected with spring forming mould (285), described spring forming wheel (286) is fixed on spring forming mould (285), and described spring forming wheel (286) is installed in the rear side of cutter assembly (27), the downside of described cutter assembly (27) is also provided with spring height adjustment assembly (29), described spring height adjustment assembly (29) comprises that spring height regulates motor (291), spring height regulates reductor (292), spring height regulates and drives rotating disk (293), spring height regulates kinematic link (294), spring height adjusting slider (295) and spring height regulating pushing rod (296), described spring height regulates motor (291) to be connected with numerical control module, described spring height regulates motor (291) to regulate reductor (292) driving spring height to regulate driving rotating disk (293) to rotate by spring height, described spring height regulates and drives the edge of rotating disk (293) to regulate kinematic link (294) to be flexibly connected with spring height, described spring height regulates kinematic link (294) to be flexibly connected with spring height adjusting slider (295), described spring height adjusting slider (295) slides and is arranged on the first installing rack (21), the end of described spring height adjusting slider (295) is fixedly connected with spring height regulating pushing rod (296), described spring height regulating pushing rod (296) is positioned at steel wire threading mould (26), between spring forming wheel (286).
3. bagged-spring process units according to claim 2, it is characterized in that: described elastic hot processing unit (3) comprises two conveying assemblies (31) symmetrical and that gap is arranged, between two described conveying assemblies (31), the gap of the Gap-Ratios exit side of feed side is large, described conveying assembly (31) comprises first crossbeam (32), described first crossbeam (32) is provided with servomotor (33), heat treatment reductor (331), rotating the second driving wheel (34) and follower (35), described servomotor (33) is driven and is connected with the second driving wheel (34) by heat treatment reductor (331), on described the second driving wheel (34) and follower (35), be arranged with board-like chain (36), described board-like chain (36) is provided with the insulating blanked clamper spring button (361) being evenly arranged, between adjacent insulating blanked clamper spring button (361), be provided with and send spring groove (362) for delivery of spring, insulating blanked clamper spring button (361) between two described conveying assemblies (31) aligns one by one, the outside of described conveying assembly (31) is provided with side plate (37), described side plate (37) is provided with high-frequency heating assembly (371), high-frequency heating assembly (371) positioned opposite on the side plate (37) of two described conveying assemblies (31) and be located at the outside of sending spring groove (362).
4. bagged-spring process units according to claim 3, it is characterized in that: described high-frequency heating assembly (371) comprises interconnective conductive copper plate (3711) and insulation board (3712), described conductive copper plate (3711) is located at the inner side of insulation board (3712) and is positioned at the outside of sending spring groove (362), described insulation board (3712) is fixed on side plate (37), described conductive copper plate (3711) is provided with link electrode post (3713), and the end of described link electrode post (3713) is passed and stretched out insulation board (3712) and arrange; Described side plate (37) is adsorbing magnet (372) by being provided with spring on the outer wall of feed side position; Described the second driving wheel (34) is chain pitch wheel, and described heat treatment reductor (331) is by being arranged in the driving gear chain drive-belt gear on output shaft; Described insulating blanked clamper spring button (361) is " work " font shape.
5. bagged-spring process units according to claim 4, it is characterized in that: the angle that described first crossbeam (32) relative level direction is in tilted layout is 12 °, the feed side position of described conveying assembly (31) is higher than the position of exit side, the feed side of two conveying assemblies (31) is beaten spring unit (2) and is located in described numerical control, described in send spring unit (4) to be located at the exit side of two two conveying assemblies (31).
6. bagged-spring process units according to claim 5, it is characterized in that: described in send spring unit (4) to comprise the second installing rack (41), described the second installing rack (41) is provided with driving mechanism (42), two connecting gears (44) of transmission mechanism (43) and left and right positioned opposite, described driving mechanism (42) synchronously drives two connecting gears (44) by transmission mechanism (43), described connecting gear (44) is provided with the conveyer belt (441) of arranging along vertical direction, between the conveyer belt (441) of described two connecting gears (44), be configured for carrying the spring passage (45) of spring, the outside of connecting gear described in any one (44) is provided with block cloth plate (46), described block cloth plate (46) is arranged with connecting gear (44) gap, and described block cloth plate (46) is provided with the guiding hypotenuse (461) for importing spring packing sheet by feed side.
7. bagged-spring process units according to claim 6, it is characterized in that: in described two connecting gears (44), a connecting gear (44) is fixed on the second installing rack (41), another connecting gear (44) slides and is arranged on the second installing rack (41); Described the second installing rack (41) is provided with dovetail slide unit (411), and described another connecting gear (44) is provided with dovetail chute (440), and described dovetail chute (440) is slidably matched with dovetail slide unit (411); The width of described spring passage (45) diminishes to middle part gradually from feed side, and the width of described spring passage (45) from middle part to rear portion is identical; described driving mechanism (42) comprises transmission drive motors (421), send spring reductor (422) and be connected base (423), described transmission mechanism (43) comprises the first power transmission shaft (431), described the first power transmission shaft (431) is provided with two horizontal bevel gears (433) of bearing (432) and gap layout, described transmission drive motors (421) with send spring reductor (422) to interconnect and by be connected base (423) install be fixed on a connecting gear (44), described the first power transmission shaft (431) is installed and is fixed on another connecting gear (44) by bearing (432), the output shaft of described transmission drive motors (421) is connected with the input that send spring reductor (422), the described output of spring reductor (422) that send is connected with the first power transmission shaft (431), connecting gear described in any one (44) is provided with the second driving shaft (442) for driving conveyer belt (441), described second driving shaft (442) is provided with longitudinal bevel gear (443), each longitudinal bevel gear (443) engagement fit with a connecting gear (44) of two horizontal bevel gears (433) on described the first power transmission shaft (431).
8. according to the bagged-spring process units described in any one in claim 1～7, it is characterized in that: described packaging welding unit (5) comprises longitudinal welding mechanism (51), transverse weld mechanism (52) and extension spring mechanism (53), described longitudinal welding mechanism (51) is installed in the feed side direction of transverse weld mechanism (52), described transverse weld mechanism (52) is provided with the slide rail (520) of arranging along exit side direction, described extension spring mechanism (53) slides and is arranged on slide rail (520), it is characterized in that: described longitudinal welding mechanism (51) comprises base plate (511), one end of described base plate (511) is provided with little mould weld cylinder (512), the other end is provided with the first ultrasonic welder (513), described little mould weld cylinder (512) is provided with little cutting die (5121), described the first ultrasonic welder (513) is provided with the first plumb joint (5131) with little cutting die (5121) positioned opposite, described little cutting die (5121), both downsides of the first plumb joint (5131) are provided with the folder cloth cylinder (514) being fixed on base plate (511), the both sides of described folder cloth cylinder (514) are respectively provided with one for driving the live splint cloth wheel (5141) of welding cloth, the both sides of described base plate (511) are respectively provided with a geometrical clamp cloth wheel (5111) for coordinating with live splint cloth wheel (5141).
9. bagged-spring process units according to claim 8, it is characterized in that: described transverse weld mechanism (52) comprises transverse weld frame (521), the bottom of described transverse weld frame (521) is respectively equipped with the first motor (522), the first reductor (523), cam (524) and connecting rod (525) and the first connecting plate (526), described the first motor (522) rotates by the first reductor (523) driving cam (524), described connecting rod (525) respectively with cam (524), the first connecting plate (526) is connected, the both sides of described transverse weld frame (521) are equipped with two guide pillars (527) of slidably arranging, the lower end of described guide pillar (527) is fixedly connected with the first connecting plate (526) respectively, the middle part of described guide pillar (527) is arranged with slidably the second connecting plate (528), the upper end of described the second connecting plate (528) is provided with large cutting die fixed head (5281), the top of described large cutting die fixed head (5281) is provided with large cutting die (5282), the bottom of described the second connecting plate (528) is provided with the second roller (5283), described cam (524) moves up and down by contact the large cutting die of promotion (5282) with the second roller (5283) face, the top of described guide pillar (527) is provided with the second ultrasonic welder (529), the lower end of described the second ultrasonic welder (529) is provided with the second plumb joint (5291) with large cutting die (5282) positioned opposite.
10. bagged-spring process units according to claim 9, it is characterized in that: the bottom of described extension spring mechanism (53) is provided with chute (530) and mount pad (531), described chute (530) slides and is arranged on slide rail (520), the top of described chute (530) is provided with second cross beam (5301), described mount pad (531) is provided with the second motor (532), the second reductor (533), rotating disk (534) and drive rod (535), described the second motor (532) drives rotating disk (534) to rotate by the second reductor (533), described rotating disk (534) is flexibly connected with second cross beam (5301) by drive rod (535), the top of described mount pad (531) is provided with the conveyer belt (536) for the bagged-spring that completes packaging is exported, the middle part of described second cross beam (5301) is provided with upwards extends folder spring gantry (5302) of arranging, described folder spring gantry (5302) is provided with two the folder spring cylinders (5303) that are arranged symmetrically with up and down, the push rod end of described folder spring cylinder (5303) is provided with folder spring hand (5304), folder spring hand (5304) positioned opposite of two described folder spring cylinders (5303) and a spring bag finished product output that moves up and down that realizes separation or close up by flexible drive folder spring hand (5304).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410108128.XA CN103878272B (en) | 2014-03-22 | 2014-03-22 | Bagged-spring process units |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410108128.XA CN103878272B (en) | 2014-03-22 | 2014-03-22 | Bagged-spring process units |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN103878272A true CN103878272A (en) | 2014-06-25 |
| CN103878272B CN103878272B (en) | 2015-11-25 |
Family
ID=50947585
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410108128.XA Active CN103878272B (en) | 2014-03-22 | 2014-03-22 | Bagged-spring process units |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN103878272B (en) |
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104438983A (en) * | 2014-11-27 | 2015-03-25 | 郭祥飞 | Bagged spring counting and cutting device |
| CN105539965A (en) * | 2016-01-31 | 2016-05-04 | 郭祥飞 | High-speed bagging spring machine |
| CN106391949A (en) * | 2016-12-13 | 2017-02-15 | 浙江心梦享家居有限公司 | S spring forming device |
| CN106734777A (en) * | 2016-12-13 | 2017-05-31 | 浙江心梦享家居有限公司 | A kind of process equipment of S springs |
| CN107053733A (en) * | 2016-02-02 | 2017-08-18 | 施普尔公司 | The method of spring setting device, the equipment for forming bagged-spring string and setting spring |
| WO2018194825A1 (en) * | 2017-04-17 | 2018-10-25 | Macao Commercial & Industrial Spring Mattress Manufacturer Macao TAIWA Machinery | Automatic bagged spring production apparatus |
| CN108814121A (en) * | 2018-07-19 | 2018-11-16 | 广州市博途机械设备有限公司 | Bagged-spring making apparatus and method |
| CN112622285A (en) * | 2021-03-10 | 2021-04-09 | 佛山市南海森盟机械有限公司 | Multifunctional scissors machine |
| CN114799930A (en) * | 2022-04-13 | 2022-07-29 | 浙江三和弹簧有限公司 | Automatic efficient spring manufacturing production line and process |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS61245928A (en) * | 1985-04-23 | 1986-11-01 | Shinsei Kogyo Kk | Bending device |
| JPH08206763A (en) * | 1995-02-03 | 1996-08-13 | Shinko Kikai Kogyo Kk | Wire feeding device of spring production machine |
| JP2736275B2 (en) * | 1989-11-27 | 1998-04-02 | 松下電工株式会社 | Press equipment |
| US20110005633A1 (en) * | 2009-07-08 | 2011-01-13 | Kabushiki Kaisha Itaya Seisaku Sho | Wire forming apparatus |
| CN202591490U (en) * | 2012-05-19 | 2012-12-12 | 深圳市光泓数控设备有限公司 | Wire feeding device for high-precision spring machine |
| CN102921840A (en) * | 2012-11-19 | 2013-02-13 | 余良基 | Automatic riveting machine for pins |
| CN203448586U (en) * | 2013-07-01 | 2014-02-26 | 武汉友德汽车电器有限公司 | Wire cutting machine |
-
2014
- 2014-03-22 CN CN201410108128.XA patent/CN103878272B/en active Active
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS61245928A (en) * | 1985-04-23 | 1986-11-01 | Shinsei Kogyo Kk | Bending device |
| JP2736275B2 (en) * | 1989-11-27 | 1998-04-02 | 松下電工株式会社 | Press equipment |
| JPH08206763A (en) * | 1995-02-03 | 1996-08-13 | Shinko Kikai Kogyo Kk | Wire feeding device of spring production machine |
| US20110005633A1 (en) * | 2009-07-08 | 2011-01-13 | Kabushiki Kaisha Itaya Seisaku Sho | Wire forming apparatus |
| CN202591490U (en) * | 2012-05-19 | 2012-12-12 | 深圳市光泓数控设备有限公司 | Wire feeding device for high-precision spring machine |
| CN102921840A (en) * | 2012-11-19 | 2013-02-13 | 余良基 | Automatic riveting machine for pins |
| CN203448586U (en) * | 2013-07-01 | 2014-02-26 | 武汉友德汽车电器有限公司 | Wire cutting machine |
Cited By (13)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104438983A (en) * | 2014-11-27 | 2015-03-25 | 郭祥飞 | Bagged spring counting and cutting device |
| CN105539965A (en) * | 2016-01-31 | 2016-05-04 | 郭祥飞 | High-speed bagging spring machine |
| CN107053733A (en) * | 2016-02-02 | 2017-08-18 | 施普尔公司 | The method of spring setting device, the equipment for forming bagged-spring string and setting spring |
| US10864571B2 (en) | 2016-02-02 | 2020-12-15 | Spühl, Ag | Spring setting device, apparatus for forming a string of pocket springs, and method of setting springs |
| CN106734777A (en) * | 2016-12-13 | 2017-05-31 | 浙江心梦享家居有限公司 | A kind of process equipment of S springs |
| CN106734777B (en) * | 2016-12-13 | 2018-05-01 | 浙江心梦享家居有限公司 | A kind of process equipment of S springs |
| CN106391949A (en) * | 2016-12-13 | 2017-02-15 | 浙江心梦享家居有限公司 | S spring forming device |
| WO2018194825A1 (en) * | 2017-04-17 | 2018-10-25 | Macao Commercial & Industrial Spring Mattress Manufacturer Macao TAIWA Machinery | Automatic bagged spring production apparatus |
| US10577240B2 (en) | 2017-04-17 | 2020-03-03 | Macao Commercial & Industrial Spring Mattress Manufacturer Macao TAIWA Machinery | Automatic bagged spring production apparatus |
| CN108814121A (en) * | 2018-07-19 | 2018-11-16 | 广州市博途机械设备有限公司 | Bagged-spring making apparatus and method |
| CN108814121B (en) * | 2018-07-19 | 2024-05-07 | 广州市博途机械设备有限公司 | Bagged spring manufacturing equipment and method |
| CN112622285A (en) * | 2021-03-10 | 2021-04-09 | 佛山市南海森盟机械有限公司 | Multifunctional scissors machine |
| CN114799930A (en) * | 2022-04-13 | 2022-07-29 | 浙江三和弹簧有限公司 | Automatic efficient spring manufacturing production line and process |
Also Published As
| Publication number | Publication date |
|---|---|
| CN103878272B (en) | 2015-11-25 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN103878272A (en) | Bagged spring production device | |
| CN204680651U (en) | A kind of full-automatic vertical sleeve pipe cutting forming machine | |
| CN204365925U (en) | Full-automatic numerical control bagged-spring production line | |
| CN103924053B (en) | With the spring production line of heattreatment of spring mechanism | |
| CN108455251A (en) | A kind of workpiece automatic reverse transport mechanism | |
| CN203791543U (en) | Numerical-control spring machine | |
| CN107324054A (en) | A kind of adjustable glass streamline of wide cut | |
| CN107745014A (en) | Copper cash drawing pointing machine | |
| CN106697441B (en) | A kind of full-automatic bilateral sealing machine | |
| CN107138636A (en) | A kind of automatic feeding | |
| CN204817845U (en) | Spring shaping production line | |
| CN204885305U (en) | Soft -packing lithium cell make -up machine | |
| CN106142824B (en) | A kind of modified smart card stamping device | |
| CN108405686A (en) | The hunting gear of bender | |
| CN209998253U (en) | high-speed plane wire forming machine | |
| CN203794947U (en) | Spring heat-treating mechanism and spring production line provided with same | |
| CN201201819Y (en) | Rolling wheel feeder | |
| CN202897637U (en) | Paper folding device for producing filter element | |
| CN203061769U (en) | Metal line bending machine | |
| CN203141889U (en) | Paper meal box forming machine | |
| CN208543120U (en) | A kind of automatic soldering device for coiled strip docking | |
| CN206588160U (en) | A kind of copper cash drawing pointing machine | |
| CN207240376U (en) | Foam cutter device | |
| CN202964707U (en) | Thermoforming machine online slitting device | |
| CN207757734U (en) | A kind of flexible flat connecting line slitting tooling |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| EE01 | Entry into force of recordation of patent licensing contract |
Application publication date: 20140625 Assignee: FOSHAN QILIN MATTRESS MACHINERY CO., LTD. Assignor: Guo Xiangfei Contract record no.: 2014440000326 Denomination of invention: Bagged spring production device License type: Exclusive License Record date: 20140704 |
|
| LICC | Enforcement, change and cancellation of record of contracts on the licence for exploitation of a patent or utility model | ||
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C41 | Transfer of patent application or patent right or utility model | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20160408 Address after: 528300, No. 5-2, No. 38, west section of dam Industrial Park, Longjiang Town, Shunde District, Guangdong, Foshan Patentee after: FOSHAN QILIN MATTRESS MACHINERY CO., LTD. Address before: 438215, Huanggang County, Hubei Province, Xishui County town of fast track village four Patentee before: Guo Xiangfei |