CN103924053A - Spring heat treatment mechanism and spring production line with spring heat treatment mechanism - Google Patents
Spring heat treatment mechanism and spring production line with spring heat treatment mechanism Download PDFInfo
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- CN103924053A CN103924053A CN201410160607.6A CN201410160607A CN103924053A CN 103924053 A CN103924053 A CN 103924053A CN 201410160607 A CN201410160607 A CN 201410160607A CN 103924053 A CN103924053 A CN 103924053A
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Abstract
The invention discloses a spring heat treatment mechanism and a spring production line with the spring heat treatment mechanism. The spring heat treatment mechanism comprises a heating component, a synchronous belt and a synchronous belt wheel set, wherein the heating component comprises a fixed insulating plate and a movable insulating plate which are oppositely arranged; the movable insulating plate is arranged and fixed on an adjusting cylinder through a locating push rod; a first conductive copper plate and a first wiring terminal are arranged on the fixed insulating plate; a second conductive copper plate and a second wiring terminal are arranged on the movable insulating plate; a plurality of spring delivery plates with spring suction magnets are arranged on the synchronous belt; the synchronous belt is sleeved on a first synchronous belt wheel; the first synchronous belt wheel is connected with a drive motor and a first speed reducer; the spring production line comprises a repeating machine, a spring heat treatment mechanism and a spring delivery mechanism which are arranged in sequence. The spring heat treatment mechanism can complete thermal treatment of the spring to improve the elasticity of the spring and finish feeding of the spring and has the advantages of powerful functions, high spring treatment efficiency, high integration level, stable spring feeding, and simple structure.
Description
Technical field
The present invention relates to the professional production equipment of mattress, sofa spring, be specifically related to a kind of heattreatment of spring mechanism and the spring production line with heattreatment of spring mechanism.
Background technology
Spring is a kind of widely used elastic component, is example for the spring of sofa, mattress, the general kinds of processes such as all elasticity of demand thermal treatment, compression in its production process.But prior art different process has different production lines, the Production Flow Chart complexity of spring, spring is long through circuit, therefore causes the production efficiency of spring lower.
Summary of the invention
The technical problem to be solved in the present invention is to provide a kind of heattreatment of spring that can complete to improve the elasticity of spring and to complete that spring send spring, powerful, spring processing efficiency is high, integrated level is high, send stable, the simple in structure heattreatment of spring mechanism of spring and the spring production line with heattreatment of spring mechanism.
For solving the problems of the technologies described above, the technical solution used in the present invention is:
One heattreatment of spring mechanism, comprise heating component, Timing Belt and the Timing Belt wheels that formed by two the first synchronous pulleys, described heating component comprises fixed insulation plate and the movable insulcrete of positioned opposite, described fixed insulation plate is located at a side of Timing Belt, described movable insulcrete is located at the opposite side of Timing Belt, described movable insulcrete is mounted on positioning cylinder by least one localization handspike, described fixed insulation plate is provided with the first conductive copper plate and the first connection terminal that is connected conducting with the first conductive copper plate, described movable insulcrete is provided with the second conductive copper plate and the second connection terminal that is connected conducting with the second conductive copper plate, multiple spring planks that send with inhaling spring magnet that described Timing Belt is provided with evenly and gap is arranged, described Timing Belt is sheathed on described two the first synchronous pulleys, described at least one, the first synchronous pulley is connected with drive-motor and the first step-down gear, described drive-motor drives described the first synchronous pulley to rotate by the first step-down gear.
Further, described in send spring plank to be provided with along its length the bearing spring groove of arranging, described suction spring magnet is inlayed and is fixed in bearing spring groove.
Further, a side of described two the first synchronous pulleys is equipped with the mounting bracket of fixing the first synchronous pulley for installing.
The present invention also provides a kind of spring production line with heattreatment of spring mechanism, comprises successively the spring machine of beating, heattreatment of spring mechanism and the Song Huang mechanism that arrange, and described heattreatment of spring mechanism is aforesaid heattreatment of spring mechanism.
Further, the described spring machine of beating comprises with the frame with numerical control module, in described frame, be furnished with successively entrance hole, straightening wheels, cable-through hole, line sending wheels, steel wire threading mould, cutter assembly and the spring forming assembly that can horizontally slip, described line sending wheels comprise follow-up pulley, motion-work wheel, threading unit and line sending motor, the follower shaft of described follow-up pulley is supported in frame by floating bearing bracket, described floating bearing bracket slides and is arranged in frame, and be provided with spring between described floating bearing bracket and frame, described follower shaft is provided with follower gear, the drive sprocket axle of described motion-work wheel is installed in frame, the drive sprocket axle of described motion-work wheel is provided with driving toothed gear and driven synchronous pulley, described driving toothed gear and follower gear are intermeshing, on the output shaft of described line sending motor, be equiped with driving synchronous pulley, between described driving synchronous pulley and driven synchronous pulley, pass through toothed belt transmission, described threading unit comprises threading cylinder, lower curved bar and upper curved bar, on the output shaft of described threading cylinder, spherical axis is installed, described lower curved bar is fixed in frame by the first rotating shaft, described lower curved bar one end contacts with spherical axis, the other end is equiped with roller, one end of described upper curved bar is bearing on roller, the other end of described upper curved bar is fixed in frame by the second rotating shaft, the middle part of described upper curved bar is provided with threading top wheel, described threading top wheel is installed in the downside of follower shaft, described threading cylinder, line sending motor is connected with numerical control module respectively.
Further, described cutter assembly comprises cutter motor, cutting knife stroke step-down gear, cutter driving rotating disk, cutting knife kinematic link and cutting-off tool rest, described cutter motor is connected with numerical control module, described cutter motor drives cutter driving dial rotation by cutting knife stroke step-down gear, the edge of described cutter driving rotating disk is flexibly connected with cutting knife kinematic link, described cutting knife kinematic link is connected with cutting-off tool rest, on described cutting-off tool rest, be equiped with blade, described blade is installed in a side of the wire hole of steel wire threading mould.
Further, described spring forming assembly comprises spring forming motor, spring forming step-down gear, spring forming drives rotating disk, spring forming slide block, spring forming mould and spring forming wheel, described spring forming motor is connected with numerical control module, described spring forming motor drives dial rotation by the moulding of spring forming step-down gear driving spring, described spring forming drives the edge of rotating disk to be flexibly connected with spring forming slide block, described spring forming slide block slides and is arranged in frame, described spring forming slide block is fixedly connected with spring forming mould, described spring forming wheel is fixed on spring forming mould, and described spring forming wheel is installed in the rear side of cutter assembly.
Further, the downside of described cutter assembly is also provided with spring height adjustment assembly, described spring height adjustment assembly comprises spring altitude mixture control motor, spring altitude mixture control step-down gear, spring altitude mixture control drives rotating disk, spring altitude mixture control kinematic link, spring altitude mixture control slide block and spring altitude mixture control push rod, described spring altitude mixture control motor is connected with numerical control module, described spring altitude mixture control motor drives dial rotation by spring altitude mixture control step-down gear driving spring altitude mixture control, described spring altitude mixture control drives the edge of rotating disk to be flexibly connected with spring altitude mixture control kinematic link, described spring altitude mixture control kinematic link is flexibly connected with spring altitude mixture control slide block, described spring altitude mixture control slide block slides and is arranged in frame, the end of described spring altitude mixture control slide block is fixedly connected with spring altitude mixture control push rod, described spring altitude mixture control push rod is positioned at steel wire threading mould, between spring forming wheel.
Further, described Song Huang mechanism comprises two clamping conveying assemblies of positioned opposite, a described clamping conveying assembly is located at a side of Timing Belt, described in another, clamp conveying assembly and be located at the opposite side of Timing Belt, between two described clamping conveying assemblies, be formed for the spring clamping position of clamp springs, the spring feeding side of described spring clamping position is provided with the spring feed position that is bell mouth shape, the side of described clamping conveying assembly is provided with the grip belts for transmitting spring, and described grip belts is connected with the first twisted spur gear by rotating shaft, described clamping conveying assembly is provided with rotating synchronous drive shaft, on described synchronous drive shaft, be fixed with two the second twisted spur gears that gap is arranged, and described the second twisted spur gear respectively engages with first twisted spur gear, on a described clamping conveying assembly, be equiped with sending spring motor and sending spring step-down gear of being connected, the described output shaft that send spring step-down gear with synchronize drive shaft and be connected.
Heattreatment of spring of the present invention mechanism has following advantage: at spring forming and after sending into heattreatment of spring mechanism, spring just drops on the suction spring magnet that send spring plank, inhale spring of spring magnet adsorption by one, after holding, can move by follow-up Timing Belt, when turn between fixed insulation plate and movable insulcrete position time, positioning cylinder release activity insulcrete, make fixed insulation plate and movable insulcrete to send the spring on spring plank to grip, the first conductive copper plate, both form the path of conducting the second conductive copper plate by spring, now give the first conductive copper plate, the second conductive copper plate leads to high-frequency current, can heat spring, heat retraction activity insulcrete on the cylinder of transposing, the complete spring of heat treated is sent the position between fixed insulation plate and movable insulcrete, so continuous firing, all springs that also can complete sending into heattreatment of spring mechanism complete thermal treatment and export down instrument to one, can complete heattreatment of spring and send spring to improve the elasticity of spring and to complete spring, have powerful, spring processing efficiency is high, integrated level is high, send spring stable, advantage simple in structure.
The present invention is the machine product that comprises heattreatment of spring of the present invention mechanism with the spring production line of heattreatment of spring mechanism, therefore also comprises the technique effect that heattreatment of spring of the present invention mechanism can reach, and does not repeat them here.
Brief description of the drawings
In order to be illustrated more clearly in the embodiment of the present invention or technical scheme of the prior art, to the accompanying drawing of required use in embodiment or description of the Prior Art be briefly described below, apparently, accompanying drawing in the following describes is only some embodiments of the present invention, for those of ordinary skill in the art, do not paying under the prerequisite of creative work, can also obtain according to these accompanying drawings other accompanying drawing.
Fig. 1 is the side-looking structural representation of the embodiment of the present invention.
Fig. 2 is the perspective view that the embodiment of the present invention is positioned at exit side direction.
Fig. 3 is the perspective view that the embodiment of the present invention is positioned at opposite side direction.
Fig. 4 is the perspective view of beating spring machine forward right side direction in the embodiment of the present invention.
Fig. 5 is the main TV structure schematic diagram of making spring machine in the embodiment of the present invention.
Fig. 6 is the perspective view of beating spring machine left rear side direction in the embodiment of the present invention.
Fig. 7 is the structural representation of beating line sending wheels in spring machine in the embodiment of the present invention.
Fig. 8 is the perspective view of beating spring machine right lateral side direction in the embodiment of the present invention.
Fig. 9 is the perspective view of beating spring machine front left side direction in the embodiment of the present invention.
Figure 10 is the perspective view of embodiment of the present invention Zhong Song spring mechanism.
Figure 11 be embodiment of the present invention Zhong Song spring mechanism lower side to perspective view.
Marginal data: 1, heating component; 11, fixed insulation plate; 111, the first conductive copper plate; 112, the first connection terminal; 12, movable insulcrete; 121, localization handspike; 122, the second conductive copper plate; 123, the second connection terminal; 13, positioning cylinder; 2, Timing Belt; 21, send spring plank; 210, bearing spring groove; 211, inhale spring magnet; 3, the first synchronous pulley; 31, drive-motor; 32, the first step-down gear; 33, mounting bracket; 4, make spring machine; 41, frame; 42, entrance hole; 43, straightening wheels; 44, cable-through hole; 45, line sending wheels; 451, follow-up pulley; 4511, follower shaft; 4512, floating bearing bracket; 4513, spring; 4514, follower gear; 452, motion-work wheel; 4521, drive sprocket axle; 4522, driving toothed gear; 4523, driven synchronous pulley; 453, threading unit; 4531, threading cylinder; 4532, spherical axis; 4533, lower curved bar; 4534, the first rotating shaft; 4535, roller; 4536, upper curved bar; 4537, the second rotating shaft; 4538, threading top wheel; 454, line sending motor; 4541, drive synchronous pulley; 46, steel wire threading mould; 461, wire hole; 47, cutter assembly; 471, cutter motor; 472, cutting knife stroke step-down gear; 473, cutter driving rotating disk; 474, cutting knife kinematic link; 475, cutting-off tool rest; 476, blade; 48, spring forming assembly; 481, spring forming motor; 482, spring forming step-down gear; 483, spring forming drives rotating disk; 484, spring forming slide block; 485, spring forming mould; 486, spring forming wheel; 49, spring height adjustment assembly; 491, spring altitude mixture control motor; 492, spring altitude mixture control step-down gear; 493, spring altitude mixture control drives rotating disk; 494, spring altitude mixture control kinematic link; 495, spring altitude mixture control slide block; 496, spring altitude mixture control push rod; 5, heattreatment of spring mechanism; 6, Song Huang mechanism; 61, clamping conveying assembly; 611, spring clamping position; 612, spring feed position; 62, grip belts; 63, the first twisted spur gear; 64, synchronous drive shaft; 65, the second twisted spur gear; 66, send spring motor; 67, send spring step-down gear.
Embodiment
Below in conjunction with accompanying drawing, the preferred embodiments of the present invention are described in detail, thereby so that advantages and features of the invention can be easier to be it will be appreciated by those skilled in the art that, protection scope of the present invention are made to more explicit defining.
As shown in Figure 1, Figure 2 and Figure 3, the present embodiment comprises the spring machine 4 of beating, heattreatment of spring mechanism 5 and the Song Huang mechanism 6 that arrange successively with the spring production line of heattreatment of spring mechanism.In working order, make spring machine 4 and first make spring and send into heattreatment of spring mechanism 5 and heat-treat and make the spring processing there is better elasticity, finally by Song Huang mechanism 6 by the spring output after thermal treatment.
As shown in Figures 2 and 3, heattreatment of spring mechanism 5 comprises heating component 1, Timing Belt 2 and by the Timing Belt wheels of drawing together two the first synchronous pulleys 3 and forming, heating component 1 comprises fixed insulation plate 11 and the movable insulcrete 12 of positioned opposite, fixed insulation plate 11 is located at a side of Timing Belt 2, movable insulcrete 12 is located at the opposite side of Timing Belt 2, movable insulcrete 12 is mounted on positioning cylinder 13 by least one localization handspike 121, fixed insulation plate 11 is provided with the first conductive copper plate 111 and the first connection terminal 112 that is connected conducting with the first conductive copper plate 111, movable insulcrete 12 is provided with the second conductive copper plate 122 and the second connection terminal 123 that is connected conducting with the second conductive copper plate 122, Timing Belt 2 is provided with evenly and gap is arranged multiplely send spring plank 21 with what inhale spring magnet 211, Timing Belt 2 is sheathed on two the first synchronous pulleys 3, at least one first synchronous pulley 3 is connected with drive-motor 31 and the first step-down gear 32, drive-motor 31 drives the first synchronous pulley 3 to rotate by the first step-down gear 32.At spring forming and after sending into heattreatment of spring mechanism, spring just drops on the suction spring magnet 211 that send spring plank 21, inhale spring magnet 211 by one and adsorb a spring, after holding, can move by follow-up Timing Belt 2, when turn between fixed insulation plate 11 and movable insulcrete 12 position time, positioning cylinder 13 release activity insulcretes 12, both will send the spring on spring plank 21 to grip to make fixed insulation plate 11 and movable insulcrete 12, the first conductive copper plate 111, both form the path of conducting the second conductive copper plate 122 by spring, now give the first conductive copper plate 111, the logical high-frequency current of the second conductive copper plate 122, can heat spring, heat retraction activity insulcrete 12 on the cylinder 13 of transposing, the complete spring of heat treated is sent the position between fixed insulation plate 11 and movable insulcrete 12, so continuous firing, all springs that also can complete sending into heattreatment of spring mechanism complete thermal treatment and export down instrument to one, can complete heattreatment of spring and send spring to improve the elasticity of spring and to complete spring, have powerful, spring processing efficiency is high, integrated level is high, send spring stable, advantage simple in structure.In the present embodiment, send spring plank 21 to be provided with the bearing spring groove 210 of arranging along its length, suction spring magnet 211 is inlayed and is fixed in bearing spring groove 210.In addition, also can adopt other structure formation that the fixing spring magnet 211 of inhaling is installed; In the present embodiment, a side of two the first synchronous pulleys 3 is equipped with the mounting bracket 33 of fixing the first synchronous pulley 3 for installing; Therefore can easily two the first synchronous pulleys 3 be fixed on the station or frame of the heattreatment of spring mechanism whole streamline in place, install fixing convenient simple.In the present embodiment, the mounting bracket 33 that synchronous pulley 3 one sides of drive-motor 31 and the first step-down gear 32 are installed is mounted on the outside of drive-motor 31 and the first step-down gear 32.
As Fig. 4, Fig. 5, shown in Fig. 6 and Fig. 7, the spring machine 4 of beating in the present embodiment comprises with the frame 41 with numerical control module, in frame 41, be furnished with successively entrance hole 42, straightening wheels 43, cable-through hole 44, line sending wheels 45, steel wire threading mould 46, cutter assembly 47 and the spring forming assembly 48 that can horizontally slip, line sending wheels 45 comprise follow-up pulley 451, motion-work wheel 452, threading unit 453 and line sending motor 454, the follower shaft 4511 of follow-up pulley 451 is supported in frame 41 by floating bearing bracket 4512, floating bearing bracket 4512 slides and is arranged in frame 41, and be provided with spring 4513 between floating bearing bracket 4512 and frame 41, follower shaft 4511 is provided with follower gear 4514, the drive sprocket axle 4521 of motion-work wheel 452 is installed in frame 41, the drive sprocket axle 4521 of motion-work wheel 452 is provided with driving toothed gear 4522 and driven synchronous pulley 4523, driving toothed gear 4522 is intermeshing with follower gear 4514, on the output shaft of line sending motor 454, be equiped with and drive synchronous pulley 4541, drive between synchronous pulley 4541 and driven synchronous pulley 4523 and pass through toothed belt transmission, threading unit 453 comprises threading cylinder 4531, lower curved bar 4533 and upper curved bar 4536, spherical axis 4532 is installed on the output shaft of threading cylinder 4531, lower curved bar 4533 is fixed in frame 41 by the first rotating shaft 4534, lower curved bar 4533 one end contact with spherical axis 4532, the other end is equiped with roller 4535, one end of upper curved bar 4536 is bearing on roller 4535, the other end of upper curved bar 4536 is fixed in frame 41 by the second rotating shaft 4537, the middle part of upper curved bar 4536 is provided with threading top wheel 4538, threading top wheel 4538 is installed in the downside of follower shaft 4511, threading cylinder 4531, line sending motor 454 is connected with numerical control module respectively.The spring machine 4 of beating of the present embodiment is in the time of work, as need threading to start threading cylinder 4531, spherical axis 4532 upwards pushes up and depresses curved bar 4533, lower curved bar 4533 drives roller 4535 to move upward, thereby roller 4535 upwards pushes up and presses curved bar 4536, upper curved bar 4536 pushes up wheel 4538 by threading and upwards presses follower shaft 4511 in top, follower shaft 4511 makes spring 4513 deformation by floating bearing bracket 4512, thereby by follower shaft 4511 and drive sprocket axle 4521 renunciations, thereby make follow-up pulley 451, between motion-work wheel 452, throw off, then steel wire is passed to entrance hole 42 successively, straightening wheels 43, cable-through hole 44, follow-up pulley 451, between motion-work wheel 452, send into follow-up station and carry out spring processing, close threading cylinder 4531, spherical axis 4532 falls after rise, spring 4513 promotes follower shaft 4511 by floating bearing bracket 4512 and follower shaft 4511 gravity own cause follower shaft 4511 to fall after rise, make follow-up pulley 451, steel wire is clamped to follow-up pulley 451 by motion-work wheel 452, in steel wire groove on motion-work wheel 452, the elastic acting force of spring 4513 can be guaranteed that follow-up pulley 451 presses down steel wire is compressed to ensure smooth line sending, line sending motor 454 drives follow-up pulley 451, the synchronous rotation of motion-work wheel 452 pulls steel wire, thereby steel wire is straightened successively by each pinch roller of straightening wheels 43, by cable-through hole 44, line sending wheels 45 are sent into steel wire threading mould 46, cutter assembly 47 and the spring forming assembly 48 that can horizontally slip, when line sending wheels 45 are rotated further work, because the steel wire crown is cut on the spring forming assembly 48 that can horizontally slip, steel wire cannot readvance, line sending wheels 45 continue line sending and can cause the space of steel wire between steel wire threading mould 46 and spring forming assembly 48 to form pitch of the laps and form spring, and cut off operation by cutter assembly 47 timings, thereby carry out lasting spring processing operation, can realize stable steel wire line sending, there is steel wire line sending stable, steel wire threading is convenient, the advantage that spring processing quality is good.
As shown in Figure 8 and Figure 9, cutter assembly 47 in the present embodiment comprises cutter motor 471, cutting knife stroke step-down gear 472, cutter driving rotating disk 473, cutting knife kinematic link 474 and cutting-off tool rest 475, cutter motor 471 is connected with numerical control module, cutter motor 471 drives cutter driving rotating disk 473 to rotate by cutting knife stroke step-down gear 472, the edge of cutter driving rotating disk 473 is flexibly connected with cutting knife kinematic link 474, cutting knife kinematic link 474 is connected with cutting-off tool rest 475, on cutting-off tool rest 475, be equiped with blade 476, blade 476 is installed in a side of the wire hole 461 of steel wire threading mould 46.The cutter assembly 47 of prior art uses identical power with line sending wheels 45, and cutter assembly 47 uses independently cutter motor 471 in the present embodiment, therefore can ignore cutter assembly 47 and realize with line sending wheels 45 structure unit that power synchronous transmits, structure is more independent, greatly improve production efficiency, realize numerical control operating, made to change spring specification, raising overall performance, fault eliminating and keep in repair excellent in quick.
As shown in Figure 8 and Figure 9, spring forming assembly 48 in the present embodiment comprises spring forming motor 481, spring forming step-down gear 482, spring forming drives rotating disk 483, spring forming slide block 484, spring forming mould 485 and spring forming wheel 486, spring forming motor 481 is connected with numerical control module, spring forming motor 481 drives rotating disk 483 to rotate by the 482 driving spring moulding of spring forming step-down gear, spring forming drives the edge of rotating disk 483 to be flexibly connected with spring forming slide block 484, spring forming slide block 484 slides and is arranged in frame 41, spring forming slide block 484 is fixedly connected with spring forming mould 485, spring forming wheel 486 is fixed on spring forming mould 485, and spring forming wheel 486 is installed in the rear side of cutter assembly 47.The spring forming assembly 48 of prior art uses identical power with line sending wheels 45, and the present embodiment medi-spring molding assembly 48 uses independently spring forming motor 81, therefore can ignore spring forming assembly 48 and realize with line sending wheels 45 structure unit that power synchronous transmits, structure is more independent, greatly improve production efficiency, realize numerical control operating, made to change spring specification, raising overall performance, fault eliminating and keep in repair excellent in quick; And the present embodiment is by the position that horizontally slips of spring forming assembly 48 regulating spring forming moulds 485, between spring forming mould 485 and steel wire threading mould 46, the bore of the larger processed springs of distance is larger, between spring forming mould 485 and steel wire threading mould 46, the bore of the less processed springs of distance is less, thereby realizes the bore adjusting of processed springs.
As shown in Figure 8 and Figure 9, the downside of the cutter assembly 47 in the present embodiment is also provided with spring height adjustment assembly 49, spring height adjustment assembly 49 comprises spring altitude mixture control motor 491, spring altitude mixture control step-down gear 492, spring altitude mixture control drives rotating disk 493, spring altitude mixture control kinematic link 494, spring altitude mixture control slide block 495 and spring altitude mixture control push rod 496, spring altitude mixture control motor 491 is connected with numerical control module, spring altitude mixture control motor 491 drives rotating disk 493 to rotate by spring altitude mixture control step-down gear 492 driving spring altitude mixture control, spring altitude mixture control drives the edge of rotating disk 493 to be flexibly connected with spring altitude mixture control kinematic link 494, spring altitude mixture control kinematic link 494 is flexibly connected with spring altitude mixture control slide block 495, spring altitude mixture control slide block 495 slides and is arranged in frame 41, the end of spring altitude mixture control slide block 495 is fixedly connected with spring altitude mixture control push rod 496, spring altitude mixture control push rod 496 is positioned at steel wire threading mould 46, between spring forming wheel 486.The present embodiment medi-spring height adjustment assembly 49 uses independently spring altitude mixture control motor 491, therefore can ignore spring height adjustment assembly 49 and realize with line sending wheels 45 structure unit that power synchronous transmits, structure is more independent, greatly improve production efficiency, realize numerical control operating, made to change spring specification, raising overall performance, fault eliminating and keep in repair excellent in quick; And the present embodiment is by the stroke of spring height adjustment assembly 49 regulating spring altitude mixture control push rods 496, make spring altitude mixture control push rod 496 also along with spring altitude mixture control slide block 495 is flexible one-in-and-one-out open the pitch of spring and the height of regulating spring, thereby realize the altitude mixture control of processed springs.
As shown in Figure 10 and Figure 11, Song Huang mechanism 6 in the present embodiment comprises two clamping conveying assemblies 61 of positioned opposite, a clamping conveying assembly 61 is located at a side of Timing Belt 2, another clamping conveying assembly 61 is located at the opposite side of Timing Belt 2, between two clamping conveying assemblies 61, be formed for the spring clamping position 611 of clamp springs, the spring feeding side of spring clamping position 611 is provided with the spring feed position 612 that is bell mouth shape, the side of clamping conveying assembly 61 is provided with the grip belts 62 for transmitting spring, and grip belts 62 is connected with the first twisted spur gear 63 by rotating shaft, clamping conveying assembly 61 is provided with rotating synchronous drive shaft 64, on synchronous drive shaft 64, be fixed with two the second twisted spur gears 65 that gap is arranged, and the second twisted spur gear 65 respectively engages with first twisted spur gear 63, on a clamping conveying assembly 61, be equiped with sending spring motor 66 and sending spring step-down gear 67 of being connected, the output shaft that send spring step-down gear 67 with synchronize drive shaft 64 and be connected.In working order, heattreatment of spring mechanism 5 heat-treats and makes the spring processing have better elasticity, heattreatment of spring mechanism 5 exports floor spring and enters spring feed position 612, because spring feed position 612 is bell mouth shape, when spring enters into narrower place, in spring feed position 612 due to the frictional force between compressed and Timing Belt 2, in the time that the force of compression of spring is greater than the magnet suction of inhaling spring magnet 211, spring departs from from the suction spring magnet 211 that send spring plank 21, and is synchronously exported by two Timing Belts 2 along spring clamping position 611.
The foregoing is only the preferred embodiment of the present invention, protection scope of the present invention is not limited in above-mentioned embodiment, and every technical scheme that belongs to the principle of the invention all belongs to protection scope of the present invention.For a person skilled in the art, some improvements and modifications of carrying out under the prerequisite that does not depart from principle of the present invention, these improvements and modifications also should be considered as protection scope of the present invention.
Claims (9)
1. a heattreatment of spring mechanism, it is characterized in that: comprise heating component (1), Timing Belt (2) and the Timing Belt wheels that formed by two the first synchronous pulleys (3), described heating component (1) comprises fixed insulation plate (11) and the movable insulcrete (12) of positioned opposite, described fixed insulation plate (11) is located at a side of Timing Belt (2), described movable insulcrete (12) is located at the opposite side of Timing Belt (2), described movable insulcrete (12) is mounted on positioning cylinder (13) by least one localization handspike (121), described fixed insulation plate (11) is provided with the first conductive copper plate (111) and the first connection terminal (112) that is connected conducting with the first conductive copper plate (111), described movable insulcrete (12) is provided with the second conductive copper plate (122) and the second connection terminal (123) that is connected conducting with the second conductive copper plate (122), described Timing Belt (2) is provided with evenly and gap is arranged multiplely send spring plank (21) with what inhale spring magnet (211), described Timing Belt (2) is sheathed on described two the first synchronous pulleys (3), described at least one, the first synchronous pulley (3) is connected with drive-motor (31) and the first step-down gear (32), described drive-motor (31) drives described the first synchronous pulley (3) to rotate by the first step-down gear (32).
2. heattreatment of spring according to claim 1 mechanism, is characterized in that: described in send spring plank (21) to be provided with the bearing spring groove (210) of arranging along its length, described suction spring magnet (211) is inlayed and is fixed in bearing spring groove (210).
3. heattreatment of spring according to claim 2 mechanism, is characterized in that: a side of described two the first synchronous pulleys (3) is equipped with the mounting bracket (33) of fixing the first synchronous pulley (3) for installing.
4. the spring production line with heattreatment of spring mechanism, comprise the spring machine of beating (4), heattreatment of spring mechanism (5) and the Song Huang mechanism (6) that arrange successively, it is characterized in that: described heattreatment of spring mechanism (5) is the heattreatment of spring mechanism described in any one in claim 1～3.
5. the spring production line with heattreatment of spring mechanism according to claim 4, it is characterized in that: the described spring machine (4) of beating comprises with the frame with numerical control module (41), in described frame (41), be furnished with successively entrance hole (42), straightening wheels (43), cable-through hole (44), line sending wheels (45), steel wire threading mould (46), cutter assembly (47) and the spring forming assembly (48) that can horizontally slip, it is characterized in that: described line sending wheels (45) comprise follow-up pulley (451), motion-work wheel (452), threading unit (453) and line sending motor (454), the follower shaft (4511) of described follow-up pulley (451) is supported in frame (41) by floating bearing bracket (4512), described floating bearing bracket (4512) slides and is arranged in frame (41), and be provided with spring (4513) between described floating bearing bracket (4512) and frame (41), described follower shaft (4511) is provided with follower gear (4514), the drive sprocket axle (4521) of described motion-work wheel (452) is installed in frame (41), the drive sprocket axle (4521) of described motion-work wheel (452) is provided with driving toothed gear (4522) and driven synchronous pulley (4523), described driving toothed gear (4522) is intermeshing with follower gear (4514), on the output shaft of described line sending motor (454), be equiped with and drive synchronous pulley (4541), between described driving synchronous pulley (4541) and driven synchronous pulley (4523), pass through toothed belt transmission, described threading unit (453) comprises threading cylinder (4531), lower curved bar (4533) and upper curved bar (4536), spherical axis (4532) is installed on the output shaft of described threading cylinder (4531), described lower curved bar (4533) is fixed in frame (41) by the first rotating shaft (4534), described lower curved bar (4533) one end contacts with spherical axis (4532), the other end is equiped with roller (4535), one end of described upper curved bar (4536) is bearing on roller (4535), the other end of described upper curved bar (4536) is fixed in frame (41) by the second rotating shaft (4537), the middle part of described upper curved bar (4536) is provided with threading top wheel (4538), described threading top wheel (4538) is installed in the downside of follower shaft (4511), described threading cylinder (4531), line sending motor (454) is connected with numerical control module respectively.
6. the spring production line with heattreatment of spring mechanism according to claim 5, it is characterized in that: described cutter assembly (47) comprises cutter motor (471), cutting knife stroke step-down gear (472), cutter driving rotating disk (473), cutting knife kinematic link (474) and cutting-off tool rest (475), described cutter motor (471) is connected with numerical control module, described cutter motor (471) drives cutter driving rotating disk (473) to rotate by cutting knife stroke step-down gear (472), the edge of described cutter driving rotating disk (473) is flexibly connected with cutting knife kinematic link (474), described cutting knife kinematic link (474) is connected with cutting-off tool rest (475), on described cutting-off tool rest (475), be equiped with blade (476), described blade (476) is installed in a side of the wire hole (461) of steel wire threading mould (46).
7. the spring production line with heattreatment of spring mechanism according to claim 6, it is characterized in that: described spring forming assembly (48) comprises spring forming motor (481), spring forming step-down gear (482), spring forming drives rotating disk (483), spring forming slide block (484), spring forming mould (485) and spring forming wheel (486), described spring forming motor (481) is connected with numerical control module, described spring forming motor (481) drives rotating disk (483) to rotate by spring forming step-down gear (482) driving spring moulding, described spring forming drives the edge of rotating disk (483) to be flexibly connected with spring forming slide block (484), described spring forming slide block (484) slides and is arranged in frame (41), described spring forming slide block (484) is fixedly connected with spring forming mould (485), described spring forming wheel (486) is fixed on spring forming mould (485), and described spring forming wheel (486) is installed in the rear side of cutter assembly (47).
8. the spring production line with heattreatment of spring mechanism according to claim 7, it is characterized in that: the downside of described cutter assembly (47) is also provided with spring height adjustment assembly (49), described spring height adjustment assembly (49) comprises spring altitude mixture control motor (491), spring altitude mixture control step-down gear (492), spring altitude mixture control drives rotating disk (493), spring altitude mixture control kinematic link (494), spring altitude mixture control slide block (495) and spring altitude mixture control push rod (496), described spring altitude mixture control motor (491) is connected with numerical control module, described spring altitude mixture control motor (491) drives rotating disk (493) to rotate by spring altitude mixture control step-down gear (492) driving spring altitude mixture control, described spring altitude mixture control drives the edge of rotating disk (493) to be flexibly connected with spring altitude mixture control kinematic link (494), described spring altitude mixture control kinematic link (494) is flexibly connected with spring altitude mixture control slide block (495), described spring altitude mixture control slide block (495) slides and is arranged in frame (41), the end of described spring altitude mixture control slide block (495) is fixedly connected with spring altitude mixture control push rod (496), described spring altitude mixture control push rod (496) is positioned at steel wire threading mould (46), between spring forming wheel (486).
9. according to the spring production line with heattreatment of spring mechanism described in any one in claim 4～8, it is characterized in that: described Song Huang mechanism (6) comprises two clamping conveying assemblies (61) of positioned opposite, a described clamping conveying assembly (61) is located at a side of Timing Belt (2), described in another, clamp conveying assembly (61) and be located at the opposite side of Timing Belt (2), between two described clamping conveying assemblies (61), be formed for the spring clamping position (611) of clamp springs, the spring feeding side of described spring clamping position (611) is provided with the spring feed position (612) that is bell mouth shape, the side of described clamping conveying assembly (61) is provided with the grip belts (62) for transmitting spring, and described grip belts (62) is connected with the first twisted spur gear (63) by rotating shaft, described clamping conveying assembly (61) is provided with rotating synchronous drive shaft (64), on described synchronous drive shaft (64), be fixed with two the second twisted spur gears (65) that gap is arranged, and described the second twisted spur gear (65) respectively engages with first twisted spur gear (63), on a described clamping conveying assembly (61), be equiped with sending spring motor (66) and sending spring step-down gear (67) of being connected, the described output shaft that send spring step-down gear (67) with synchronize drive shaft (64) and be connected.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201410160607.6A CN103924053B (en) | 2014-04-18 | 2014-04-18 | With the spring production line of heattreatment of spring mechanism |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201410160607.6A CN103924053B (en) | 2014-04-18 | 2014-04-18 | With the spring production line of heattreatment of spring mechanism |
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| CN103924053B CN103924053B (en) | 2016-03-30 |
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| CN104911314A (en) * | 2015-07-08 | 2015-09-16 | 天津市热处理研究所有限公司 | Full-automatic quenching line of automobile clutch diaphragm spring |
| CN106825322A (en) * | 2016-12-20 | 2017-06-13 | 陈关莲 | The attachment structure of coiling machine and spring conveyer belt |
| TWI602926B (en) * | 2016-05-17 | 2017-10-21 | 大圓應用工程公司 | Continuous heating device for coil spring and heating method using the same device |
| CN107284955A (en) * | 2016-03-31 | 2017-10-24 | 费德尔弹簧设备（太仓）有限公司 | A kind of spring hot press fast-positioning device |
| CN108296397A (en) * | 2018-03-07 | 2018-07-20 | 苏州德魁家居科技股份有限公司 | A kind of spring switching mechanism and mattress spring string net automatic production line |
| CN108715923A (en) * | 2018-06-15 | 2018-10-30 | 苏州市众寅弹簧制造有限公司 | A kind of secondary processor of tension spring |
| CN109500758A (en) * | 2018-12-28 | 2019-03-22 | 江苏宏宝工具有限公司 | A kind of tool tong annealing device and application method |
| CN112450637A (en) * | 2020-11-06 | 2021-03-09 | 安徽情暖家具有限公司 | High elasticity sofa production facility |
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| DE102006051886B3 (en) * | 2006-10-31 | 2008-04-24 | Muhr Und Bender Kg | Method for inductively heating valve springs comprises placing the springs individually on mandrels for heating and subsequent quenching |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN104911314A (en) * | 2015-07-08 | 2015-09-16 | 天津市热处理研究所有限公司 | Full-automatic quenching line of automobile clutch diaphragm spring |
| CN107284955A (en) * | 2016-03-31 | 2017-10-24 | 费德尔弹簧设备（太仓）有限公司 | A kind of spring hot press fast-positioning device |
| TWI602926B (en) * | 2016-05-17 | 2017-10-21 | 大圓應用工程公司 | Continuous heating device for coil spring and heating method using the same device |
| CN106825322A (en) * | 2016-12-20 | 2017-06-13 | 陈关莲 | The attachment structure of coiling machine and spring conveyer belt |
| CN108296397A (en) * | 2018-03-07 | 2018-07-20 | 苏州德魁家居科技股份有限公司 | A kind of spring switching mechanism and mattress spring string net automatic production line |
| CN108296397B (en) * | 2018-03-07 | 2024-05-07 | 德魁智能装备(苏州)有限公司 | Spring tilting mechanism and mattress spring string net full-automatic production line |
| CN108715923A (en) * | 2018-06-15 | 2018-10-30 | 苏州市众寅弹簧制造有限公司 | A kind of secondary processor of tension spring |
| CN109500758A (en) * | 2018-12-28 | 2019-03-22 | 江苏宏宝工具有限公司 | A kind of tool tong annealing device and application method |
| CN112450637A (en) * | 2020-11-06 | 2021-03-09 | 安徽情暖家具有限公司 | High elasticity sofa production facility |
| CN112450637B (en) * | 2020-11-06 | 2022-04-29 | 安徽情暖家具有限公司 | High elasticity sofa production facility |
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| CN103924053B (en) | 2016-03-30 |
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