CN103862279A - Full-automatic four-corner assembling production line for aluminum alloy windows/doors - Google Patents
Full-automatic four-corner assembling production line for aluminum alloy windows/doors Download PDFInfo
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- CN103862279A CN103862279A CN201310592534.3A CN201310592534A CN103862279A CN 103862279 A CN103862279 A CN 103862279A CN 201310592534 A CN201310592534 A CN 201310592534A CN 103862279 A CN103862279 A CN 103862279A
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- jiaos
- convex
- combining machine
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D53/00—Making other particular articles
- B21D53/74—Making other particular articles frames for openings, e.g. for windows, doors, handbags
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D39/00—Application of procedures in order to connect objects or parts, e.g. coating with sheet metal otherwise than by plating; Tube expanders
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- Mechanical Engineering (AREA)
- Power-Operated Mechanisms For Wings (AREA)
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Abstract
The invention relates to automated assembly equipment, in particular to a full-automatic four-corner assembling production line for aluminum alloy windows/doors. The full-automatic four-corner assembling production line is characterized by comprising a frame sleeving and corner code wearing workbench, a four-corner assembling main machine and an unloading workbench, wherein the frame sleeving and corner code wearing workbench, the four-corner assembling main machine and the unloading workbench are sequentially connected from left to right. According to the full-automatic four-corner assembling production line, all process links of a corner assembling procedure of the aluminum alloy windows/doors are integrated, so that the assembling time is saved effectively, and the work efficiency is increased; due to a double I-shaped (shown in a drawing) four-corner assembling structure provided by the invention, the full-automatic four-corner assembling production line can quickly and accurately adapt to the corner assembling of different aluminum alloy windows/doors and is reliable in locating, so that the accuracy of the assembling of the aluminum alloy windows/doors is improved, and the market competitiveness is enhanced.
Description
Technical field
The present invention relates to a kind of apparatus automatization assembling, the full-automatic four jiaos of group angular flux waterlines of especially a kind of aluminum alloy doorframe.
Background technology
Along with scientific and technical progress, automation equipment by more and more, is applied in industrial production.But in comparatively traditional field, automation equipment is not universal, for example current traditional aluminum alloy doors and windows group angle manufacture field, mainly with single head group angle, it is main that Yi Ge angle, an angle completes cooked mode, such combined method not only operating efficiency is low, and the assembling defective such problem of aluminum alloy doors and windows ubiquity shape out, and yield rate is lower.
On market also accidental polygonal group, but generally reflect that technology is immature, group angular accuracy is poor, complex operation, for different aluminium alloy extrusions, lathe adjustment trouble, four jiaos of poor synchronization, upper, discharging relies on artificial realization etc. completely, cannot meet modern production requirement.
Summary of the invention
Goal of the invention: the object of the invention is in order to solve the deficiencies in the prior art, provide a kind of and can either effectively improve packaging efficiency and can guarantee again to assemble the full-automatic four jiaos of group angular flux waterlines of aluminum alloy doors and windows of accuracy.
Technical scheme: in order to realize above object, the invention provides the full-automatic four jiaos of group angular flux waterlines of a kind of aluminum alloy doorframe, cover frame is worn corner brace workbench, four jiaos of group angle main frames, discharging workbench, and described cover frame corner brace workbench, four jiaos of group angle main frames, discharging workbench connect from left to right successively.
Conveyer, four jiaos of corner combining machine heads, X axis guide rail, Y-axis guide rail, crossbearer, gas-liquids series connection cylinder, described crossbearer top is provided with X axis guide rail, bottom is provided with Y-axis guide rail, described X axis guide rail and Y-axis guide rail are orthogonal, described horizontal being installed on crossbearer of four jiaos of corner combining machine heads, described four-head group angle oil hydraulic cylinder synchronized is connected with four jiaos of corner combining machine heads.
Four jiaos of described corner combining machine heads comprise the first corner combining machine head, the second corner combining machine head, the 3rd corner combining machine head, the 4th corner combining machine head, described the first corner combining machine head, the second corner combining machine head are fixedly installed in respectively crossbearer one end, the 3rd corner combining machine head, the 4th corner combining machine head are installed on respectively the crossbearer other end, and described the 3rd corner combining machine head, the 4th corner combining machine head are flexibly connected with crossbearer.
Described X axis guide rail, Y-axis guide rail is separately installed with X axis transmission ball screw, Y-axis transmission ball screw.
Described corner combining machine head is made up of spill location and side location set apparatus for converting, convex positioner, and spill location and side location set apparatus for converting are located at convex positioner outside.
Described spill location and side location set apparatus for converting double-decker, comprise side locating shaft, the first spill locating piece, the second spill locating piece, vertical compression cylinder, described side locating shaft tail end is provided with adjusting handle, the first described spill locating piece is located at side locating shaft top, the second spill locating piece is connected with the first spill locating piece by line slideway, the tail end of the second described spill locating piece is provided with feeding cylinder, described vertical compression cylinder is located slide by spill and is connected with the second spill locating piece, the tail end of described vertical compression cylinder is provided with rollback cylinder.
Described convex positioner comprises: convex locating piece, convex location bear framework, guide rail, convex location and installation slide, described convex location bears framework and is located on guide rail, convex location and installation slide is located at convex location and is born on framework, described convex locating piece is fixedly installed on convex location and installation slide, described convex location bears framework and is provided with convex positioned-lifting cylinder, convex positioned-lifting guide shaft, and described convex positioned-lifting cylinder, convex positioned-lifting guide shaft are connected with convex location and installation slide.
Described conveyer comprises synchronous pulley brace summer, support baseboard, servomotor, transmission Timing Belt, synchronizing wheel, Timing Belt brace summer by lift cylinder and pinion and rack be connected with support baseboard, described synchronizing wheel is fixedly installed in synchronous pulley brace summer two ends, described synchronizing wheel is connected with servomotor, on described servomotor, decelerator is installed, transmits Timing Belt suit and synchronizing wheel outside.
Between described support baseboard and Timing Belt brace summer, be provided with triangular support bracket.
Described guide rail tail end is provided with travel switch.
Beneficial effect: compared with prior art the present invention by cover frame being worn to corner brace workbench, four jiaos of group angle main frames, discharging workbench are located on same flow waterline, realize the streamline automated job at four jiaos of group angles of aluminum alloy doors and windows, effectively increase work efficiency, increase productivity.
The present invention is by being arranged to " opening " character form structure by four jiaos of group angle main frames, can effectively carry out real time correction to each angle of aluminum alloy doors and windows, not only can increase work efficiency, four jiaos proofread and correct simultaneously be also advantageous in that the dimensionally stable of guaranteeing aluminum alloy doors and windows, do not produce deformation.
The present invention passes through integrated to spill location and side positioner, thereby further guarantees the precision of aluminum alloy doors and windows group corner connection seam, improves yields.
The present invention, by convex detent mechanism is connected with gas-liquid series connection, has avoided the unreliability of traditional dependence frictional force positioning and locking, by hydraulic pressure self-locking, has guaranteed the packing pressure of convex detent mechanism.
Accompanying drawing explanation
Fig. 1 is the structural representation of the full-automatic four jiaos of group angular flux waterlines of aluminum alloy doors and windows;
Fig. 2 is the structural scheme of mechanism of four jiaos of corner combining machine heads;
Fig. 3 is the structural representation of conveyer;
Fig. 4 is the structural representation of spill location and side location set apparatus for converting;
Fig. 5 is the structural scheme of mechanism of convex positioner.
The specific embodiment
Below in conjunction with the drawings and specific embodiments, further illustrate the present invention.
As Figure 1-4, the full-automatic four jiaos of group angular flux waterlines of a kind of aluminum alloy doorframe comprise: cover frame is worn corner brace workbench 1, four jiaos of group angle main frames 2, discharging workbench 3, and described cover frame corner brace workbench 1, four jiaos of group angle main frames 2, discharging workbench 3 connect from left to right successively, four jiaos of described group angle main frames 2 comprise: conveyer 21, four jiaos of corner combining machine heads 22, X axis guide rail 23, Y-axis guide rail 24, crossbearer 25, gas-liquid series connection cylinder 26, described crossbearer 25 tops are provided with X axis guide rail 23, bottom is provided with Y-axis guide rail 24, described X axis guide rail 23 is orthogonal with Y-axis guide rail 24, four jiaos of described corner combining machine heads 22 are horizontal to be installed on crossbearer 25, and described gas-liquid series connection cylinder 26 is connected with four jiaos of corner combining machine heads 22, four jiaos of described corner combining machine heads 22 comprise the first corner combining machine head 221, the second corner combining machine head 222, the 3rd corner combining machine head 223, the 4th corner combining machine head 224, described the first corner combining machine head 221, the second corner combining machine head 222 are fixedly installed in respectively crossbearer 25 one end, the 3rd corner combining machine head 223, the 4th corner combining machine head 224 are installed on respectively crossbearer 25 other ends, and described the 3rd corner combining machine head 223, the 4th corner combining machine head 224 are flexibly connected with crossbearer 25, described X axis guide rail 23, Y-axis guide rail 24 is separately installed with X axis transmission ball screw 231, Y-axis transmission ball screw 241, described corner combining machine head forms 28 by spill location and side location set apparatus for converting 27, convex detent mechanism, and spill location and side location set apparatus for converting 27 are located at convex detent mechanism outside 28, described spill location and side location set apparatus for converting 27 double-deckers, comprise side locating shaft 273, the first spill locating piece 271, the second spill locating piece 272, vertical compression cylinder 274, described side locating shaft 273 tail ends are provided with adjusting handle 275, the first described spill locating piece 271 is located at side locating shaft 273 tops, the second spill locating piece 272 is connected with the first spill locating piece 271 by line slideway 276, the tail end of the second described spill locating piece 272 is provided with spill location feeding cylinder 277, described vertical compression cylinder 274 is located slide 278 by spill and is connected with the second spill locating piece 272, the tail end of described vertical compression cylinder 274 is provided with vertical compression rollback cylinder 279, described convex detent mechanism 28 comprises: convex locating piece 281, convex location bears framework 283, guide rail, convex location and installation slide 282, described convex location bears framework 283 and is located on guide rail, convex location and installation slide 282 is located at convex location and is born on framework 283, described convex locating piece 281 is fixedly installed on convex location and installation slide 282, described convex location bears framework 283 and is provided with convex positioned-lifting cylinder 286, convex positioned-lifting guide shaft 285, and described convex positioned-lifting cylinder 286, convex positioned-lifting guide shaft 285 is connected with convex location and installation slide 282, the conveyer 21 that described guide rail tail end is provided with described in travel switch 287 comprises synchronous pulley brace summer 214, support baseboard 216, servomotor 211, transmits Timing Belt 213, synchronizing wheel 217, Timing Belt brace summer 214 by lift cylinder and pinion and rack be connected with support baseboard 216, described synchronizing wheel 217 is fixedly installed in synchronous pulley brace summer 214 two ends, described synchronizing wheel 217 is connected with servomotor 211, on described servomotor 211, decelerator 212 is installed, transmits Timing Belt 213 suits and synchronizing wheel 217 outsides, between described support baseboard 216 and Timing Belt brace summer 214, be provided with triangular support bracket 215.
When use, described cover frame is worn corner brace workbench 1, four jiaos of group angle main frames 2, discharging workbench 3 are connected with electric apparatus control apparatus, wear on corner brace workbench 1 at cover frame, manually overlap frame and wear corner brace processing, the workpiece after cover frame is placed on conveyer, workpiece conveyor 21 starts, and workpiece is delivered to the working position of four jiaos of group angle main frames 2, the first described corner combining machine head 221, the second corner combining machine head 222 is fixedly installed in respectively crossbearer 25 one end, for a side of fixation workpiece, the 3rd described corner combining machine head 223, the 4th corner combining machine head 224 can move along X axis guide rail 23 according to the width of workpiece, to adapt to the width of workpiece, described crossbearer 25 can move up and down along Y-axis guide rail 24, to adapt to the height of workpiece, in order to guarantee the 3rd corner combining machine head 223, the 4th corner combining machine head 224 is not offset position when mobile, in the middle of described X axis guide rail 23, be provided with X axis transmission ball screw 231, in order to guarantee that crossbearer 25 position in the time moving up and down is not offset, in the middle of described Y-axis guide rail 24, be provided with Y-axis transmission ball screw 241, make 22 one-tenth " opening " character form structures of four jiaos of group angle main frames, four of workpiece angles are operated simultaneously, increase work efficiency.
When workpiece is placed in main frame 22 operating positions, four jiaos of group angles, described spill location and side location set apparatus for converting 27 are located at the outside of four jiaos of workpiece, described convex detent mechanism 28 is located at the inner side of four jiaos of workpiece, described spill location can guarantee that with the first spill locating piece 271 of side location set apparatus for converting 27 and Integrated design of the second spill locating piece 272 and side locating shaft 273 and vertical compacting machine 274 structures workpiece is laterally with longitudinal closely cooperating, do not produce displacement and error, guarantee product quality; The convex locating piece 281 being simultaneously connected with gas-liquid series connection cylinder 26 carries out interior location to workpiece, and spill location and side location set apparatus for converting 27 and convex detent mechanism 28 are used in combination; After four jiaos of group angles of workpiece complete, described spill location feeding cylinder 277 impels that the second spill locating piece 272 retreats, described vertical compression cylinder 274 drives it to retreat by vertically compressing rollback cylinder 279, the convex location and installation slide 282 of convex detent mechanism 28 moves down under the driving of convex positioned-lifting cylinder 286 simultaneously, facilitate next step discharging operation, finished product behind group angle is sent on the discharging workbench 3 of streamline right-hand member by conveyer 21, is moved to next process by staff.
Embodiment is only explanation technical conceive of the present invention and feature, its objective is to allow to be familiar with these those skilled in the art and can to understand content of the present invention enforcement according to this, can not limit the scope of the invention with this.All equivalents that Spirit Essence has been done according to the present invention or modification, within all should being encompassed in protection scope of the present invention.
Claims (10)
1. the full-automatic four jiaos of group angular flux waterlines of aluminum alloy doorframe, it is characterized in that, comprise: cover frame is worn corner brace workbench (1), four jiaos of group angle main frames (2), discharging workbench (3), described cover frame corner brace workbench (1), four jiaos of group angle main frames (2), discharging workbench (3) connect from left to right successively.
2. the full-automatic four jiaos of group angular flux waterlines of aluminum alloy doors and windows according to claim 1, it is characterized in that, described four jiaos of group angle main frames (2) comprising: conveyer (21), four jiaos of corner combining machine heads (22), X axis guide rail (23), Y-axis guide rail (24), crossbearer (25), gas-liquid series connection cylinder (26), described crossbearer (25) top is provided with X axis guide rail (23), bottom is provided with Y-axis guide rail (24), described X axis guide rail (23) is orthogonal with Y-axis guide rail (24), described four jiaos of corner combining machine heads (22) are horizontal to be installed on crossbearer (25), described four-head group angle oil hydraulic cylinder synchronized is connected with four jiaos of corner combining machine heads (22).
3. the full-automatic four jiaos of group angular flux waterlines of aluminum alloy doors and windows according to claim 1, it is characterized in that: described four jiaos of corner combining machine heads (22) comprise the first corner combining machine head (221), the second corner combining machine head (222), the 3rd corner combining machine head (223), the 4th corner combining machine head (224), the first described corner combining machine head (221), the second corner combining machine head (222) is fixedly installed in respectively crossbearer (25) one end, the 3rd corner combining machine head (223), the 4th corner combining machine head (224) is installed on respectively crossbearer (25) other end, the 3rd described corner combining machine head (223), the 4th corner combining machine head (224) is flexibly connected with crossbearer (25).
4. the full-automatic four jiaos of group angular flux waterlines of aluminum alloy doors and windows according to claim 1, is characterized in that: described X axis guide rail (23), Y-axis guide rail (24) are separately installed with X axis transmission ball screw (231), Y-axis transmission ball screw (241).
5. the full-automatic four jiaos of group angular flux waterlines of aluminum alloy doors and windows according to claim 1, it is characterized in that: described corner combining machine head is made up of spill location and side location set apparatus for converting (27), convex locating piece (281) (28), spill location and side location set apparatus for converting (27) are located at convex locating piece (281) (28) outside.
6. the full-automatic four jiaos of group angular flux waterlines of aluminum alloy doors and windows according to claim 5, it is characterized in that: described spill location and side location set apparatus for converting (27) double-decker, comprise side locating shaft (273), the first spill locating piece (271), the second spill locating piece (272), vertical compression cylinder (274), described side locating shaft (273) tail end is provided with adjusting handle (275), the first described spill locating piece (271) is located at side locating shaft (273) top, the second spill locating piece (272) is connected with the first spill locating piece (271) by line slideway, the tail end of the second described spill locating piece (272) is provided with spill location feeding cylinder (277), described vertical compression cylinder (274) is located slide (278) by spill and is connected with the second spill locating piece (272), the tail end of described vertical compression cylinder (274) is provided with vertical compression rollback cylinder (279).
7. the full-automatic four jiaos of group angular flux waterlines of aluminum alloy doors and windows according to claim 5, it is characterized in that: described convex locating piece (281) (28) comprising: convex locating piece (281), convex location bears framework (283), guide rail, convex location and installation slide (282), described convex location bears framework (283) and is located on guide rail, convex location and installation slide (282) is located at convex location and is born on framework (283), described convex locating piece (281) is fixedly installed on convex location and installation slide (282), described convex location bears framework (283) and is provided with convex positioned-lifting cylinder (286), convex positioned-lifting guide shaft (285), and described convex positioned-lifting cylinder (286), convex positioned-lifting guide shaft (285) is connected with convex location and installation slide (282).
8. conveyer according to claim 2 (21), it is characterized in that: described conveyer (21) comprises synchronous pulley brace summer (214), support baseboard (216), servomotor (211), transmit Timing Belt (213), synchronizing wheel, Timing Belt brace summer (214) is connected with support baseboard (216) by lift cylinder (217) and pinion and rack, described synchronizing wheel is fixedly installed in synchronous pulley brace summer (214) two ends, described synchronizing wheel is connected with servomotor (211), on described servomotor (211), decelerator (212) is installed, transmit Timing Belt (213) and be set in synchronizing wheel outside.
9. conveyer according to claim 8 (21), is characterized in that: between described support baseboard (216) and Timing Belt brace summer (214), be provided with triangular support bracket (215).
10. the full-automatic four jiaos of group angular flux waterlines of aluminum alloy doors and windows according to claim 5, is characterized in that: described guide rail tail end is provided with travel switch (287).
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310592534.3A CN103862279B (en) | 2013-11-22 | 2013-11-22 | Full-automatic four-corner assembling production line for aluminum alloy windows/doors |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310592534.3A CN103862279B (en) | 2013-11-22 | 2013-11-22 | Full-automatic four-corner assembling production line for aluminum alloy windows/doors |
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| CN103862279A true CN103862279A (en) | 2014-06-18 |
| CN103862279B CN103862279B (en) | 2017-01-11 |
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Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104339210A (en) * | 2014-10-23 | 2015-02-11 | 太仓威格玛机械设备有限公司 | Horizontal type double-head machining center |
| CN105583615A (en) * | 2014-11-12 | 2016-05-18 | 茨瓦尼科技大学 | Assembling equipment |
| CN106425500A (en) * | 2016-11-23 | 2017-02-22 | 佛山金皇宇机械实业有限公司 | Automatic frame body forming system |
| CN107297614A (en) * | 2017-06-29 | 2017-10-27 | 安徽海之纳科技有限公司 | A kind of aluminum alloy push-pull doorframe special intelligent fitting machine |
| CN107433452A (en) * | 2017-09-04 | 2017-12-05 | 梦天木门集团有限公司 | A kind of energy-saving door leaf assembly system |
| CN108340134A (en) * | 2018-02-11 | 2018-07-31 | 安徽省蒙城县金鹏建材装饰有限公司 | A kind of alloy window processing unit (plant) |
| CN113084533A (en) * | 2021-04-15 | 2021-07-09 | 太仓威格玛机械设备有限公司 | Double-root synchronous corner penetrating stacking machine |
| CN115302229A (en) * | 2022-08-19 | 2022-11-08 | 安徽住方科技有限公司 | Aluminum alloy door and window frame group angle mechanical device that production efficiency is high |
| CN117359321A (en) * | 2023-10-12 | 2024-01-09 | 山东雷德数控机械股份有限公司 | High-automation assembly production line for aluminum alloy doors and windows |
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2013
- 2013-11-22 CN CN201310592534.3A patent/CN103862279B/en active Active
Cited By (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104339210A (en) * | 2014-10-23 | 2015-02-11 | 太仓威格玛机械设备有限公司 | Horizontal type double-head machining center |
| CN104339210B (en) * | 2014-10-23 | 2017-06-16 | 太仓威格玛机械设备有限公司 | Horizontal double-headed machining center |
| CN105583615A (en) * | 2014-11-12 | 2016-05-18 | 茨瓦尼科技大学 | Assembling equipment |
| CN106425500A (en) * | 2016-11-23 | 2017-02-22 | 佛山金皇宇机械实业有限公司 | Automatic frame body forming system |
| CN107297614A (en) * | 2017-06-29 | 2017-10-27 | 安徽海之纳科技有限公司 | A kind of aluminum alloy push-pull doorframe special intelligent fitting machine |
| CN107297614B (en) * | 2017-06-29 | 2018-12-21 | 江苏智维门窗科技有限公司 | A kind of aluminum alloy push-pull doorframe special intelligent fitting machine |
| CN107433452A (en) * | 2017-09-04 | 2017-12-05 | 梦天木门集团有限公司 | A kind of energy-saving door leaf assembly system |
| CN107433452B (en) * | 2017-09-04 | 2023-04-11 | 梦天家居集团股份有限公司 | Energy-saving door leaf assembling system |
| CN108340134A (en) * | 2018-02-11 | 2018-07-31 | 安徽省蒙城县金鹏建材装饰有限公司 | A kind of alloy window processing unit (plant) |
| CN113084533A (en) * | 2021-04-15 | 2021-07-09 | 太仓威格玛机械设备有限公司 | Double-root synchronous corner penetrating stacking machine |
| CN115302229A (en) * | 2022-08-19 | 2022-11-08 | 安徽住方科技有限公司 | Aluminum alloy door and window frame group angle mechanical device that production efficiency is high |
| CN117359321A (en) * | 2023-10-12 | 2024-01-09 | 山东雷德数控机械股份有限公司 | High-automation assembly production line for aluminum alloy doors and windows |
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