CN103862140B - Portable fully-automatic metal pipeline welding equipment - Google Patents
Portable fully-automatic metal pipeline welding equipment Download PDFInfo
- Publication number
- CN103862140B CN103862140B CN201410060238.3A CN201410060238A CN103862140B CN 103862140 B CN103862140 B CN 103862140B CN 201410060238 A CN201410060238 A CN 201410060238A CN 103862140 B CN103862140 B CN 103862140B
- Authority
- CN
- China
- Prior art keywords
- welding
- head
- control system
- gun head
- rack
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/24—Features related to electrodes
- B23K9/28—Supporting devices for electrodes
- B23K9/287—Supporting devices for electrode holders
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/02—Carriages for supporting the welding or cutting element
- B23K37/0211—Carriages for supporting the welding or cutting element travelling on a guide member, e.g. rail, track
- B23K37/0229—Carriages for supporting the welding or cutting element travelling on a guide member, e.g. rail, track the guide member being situated alongside the workpiece
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/013—Arc cutting, gouging, scarfing or desurfacing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/02—Seam welding; Backing means; Inserts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/12—Automatic feeding or moving of electrodes or work for spot or seam welding or cutting
- B23K9/124—Circuits or methods for feeding welding wire
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/12—Automatic feeding or moving of electrodes or work for spot or seam welding or cutting
- B23K9/133—Means for feeding electrodes, e.g. drums, rolls, motors
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/16—Arc welding or cutting making use of shielding gas
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K2101/00—Articles made by soldering, welding or cutting
- B23K2101/04—Tubular or hollow articles
- B23K2101/06—Tubes
Abstract
The invention discloses portable fully-automatic metal pipeline welding equipment, which comprises a welding control system and a welding execution system, wherein the welding control system comprises a single-chip microcomputer, a PLC (programmable logic controller) and a human-computer interface; the welding execution system comprises a rack and a welding head; the rack comprises an upper rack and a lower rack, which are connected into an annular structure through a hinge; a dividing transmission gear, a welding trolley and a guide rail are arranged on the inner side of the rack; the welding trolley is movably arranged on the guide rail, can move by 360 degrees, and is provided with a welding gun head and a sliding rail; a driving motor is connected to the sliding rail, and can be used for driving the welding head to move and swing up and down. According to the portable fully-automatic metal pipeline welding equipment, the welding control system can be used for setting and storing welding parameters, and various welding motions can be automatically finished, so that a welding worker is freed from a severe labor environment, and the problem of instability of manual welding quality is solved.
Description
Technical field
The present invention relates to a kind of equipment, particularly relate to a kind of Portable type full-automatic metallic conduit welding equipment.
Background technology
In recent years, along with the fast development of Chinese industrial, the construction of each class factory, the manufacture of environment-friendly engineering equipment, the project such as the transformation of industry new technique starts one after another.In these projects, process pipe installing engineering almost occupies a greater part of of whole project, thus the welding job amount of pipeline is the biggest.Although some mega project have employed automatic welding of pipelines equipment, but owing to this equipment is the most bulky, it is not easy to mobile；And the welding job that can complete is single, it is impossible to adapt to the working environment that engineering site is changeable.
This kind equipment requires higher for the professional standards of solder technologist, so, metal current pipeline welding works, commonly used still manual welding.During process pipe manual welding, the working environment residing for workman is extremely severe, and Heat stroke, irradiated skin burn, scald, the accident such as get an electric shock and die happens occasionally；Welder's occupation disease quantity that weld fumes is caused, also can not be ignored；Additionally, the technical merit of solder technologist is the most uneven, the training of high level talent is again a very long cycle, during process pipe manual welding, the angle of welding gun, amplitude of fluctuation, welding wire parameter a lot of with the distance in molten bath, speed of welding, electric current, arc voltage etc. all can affect the quality of pipeline welding, and the experience of these parameters welder to be leaned on, pass through inspectional analysis, final armrest sense completes, the physical ability of welder, the breathing of the fluctuation of emotion, even instinct all can affect welding quality.
Summary of the invention
It is an object of the invention to overcome the defect of prior art, a kind of Portable type full-automatic metallic conduit welding equipment is provided, control system can arrange storage welding parameter, various welding action can be automatically performed, can automatically work under the space enrironment complicated and changeable such as factory, building site, make welder break away from severe work situation；Solve the problem that manual welding quality is unstable simultaneously；And operate extremely simple.
The technical scheme realizing above-mentioned purpose is:
One Portable type full-automatic metallic conduit welding equipment of the present invention, described Portable type full-automatic metallic conduit welding equipment includes welding control system and welding execution system, between described welding control system and welding execution system, connection is set and has source of welding current line, gas path pipe and control cable, wherein:
Described welding control system includes single-chip microcomputer, PLC and man machine interface, and described welding performs system and includes frame and welding head；
Described frame includes that upper spider and lower bearing bracket, described upper spider and lower bearing bracket are connected through the hinge composition loop configuration；Equipped with 3 centering screw rods outside described frame；Being provided with indexing drive gear, welding tractor and guide rail inside described frame, described welding tractor is movably disposed on guide rail, and the angle of described motion is 360 °；Described welding tractor is provided with welding gun head, described welding gun head is arranged in the sliding seat of welding head, described welding tractor also sets up and is provided with slide rail, and described slide rail arranges connection has driving motor, described driving motor that welding head can be driven to move up and down and swing；
It is additionally provided with wire feed system on described welding head, described wire feed system includes the gentle adapter that is electrically connected of wire feed rolls, wire feeding guiding tube, the gentle adapter that is electrically connected of described welding gun head connects, described welding gun head is provided welding electric energy by pneumoelectric connecting tube, and welding wire can be delivered to welding gun head bottom along wire feeding guiding tube by described wire feed rolls.
Above-mentioned Portable type full-automatic metallic conduit welding equipment, wherein, described driving motor is motor.
The invention has the beneficial effects as follows: the present invention provides a kind of Portable type full-automatic metallic conduit welding equipment, control system can arrange storage welding parameter, various welding action can be automatically performed, can automatically work under the space enrironment complicated and changeable such as factory, building site, make welder break away from severe work situation；And solve the problem that manual welding quality is unstable；And operate extremely simple；By changing welding head, the welding job such as protection weldering of the bevel for welding finishing of pipeline, rustless steel argon arc welding and carbon steel piping can be completed, easy to operate, cost-effective.
Accompanying drawing explanation
Fig. 1 is the structural representation of a kind of Portable type full-automatic metallic conduit welding equipment of the present invention.
Fig. 2 is the structural representation during frame Guan Bi of the execution system of a kind of Portable type full-automatic metallic conduit welding equipment of the present invention.
Fig. 3 is the frame of the execution system of a kind of Portable type full-automatic metallic conduit welding equipment of present invention structural representation when opening.
1 is welding head, and 2 for controlling power interface, and 3 is pneumoelectric connecting tube, and 4 is upper spider, 5 is welding gun head, and 6 is hinge, and 7 is lower bearing bracket, and 8 is regulation of mental activities knob, 9 is centering screw rod, and 10 is wire feed rolls, and 11 is welding tractor, and 12 is motor, 13 is wire feeding guiding tube, and 14 is locking knob, and 15 is locking device, 16 is pipeline to be welded, and 17 is welding execution system, and 18 is welding control system, 19 is source of welding current line, and 20 is gas path pipe, and 21 for controlling cable.
Detailed description of the invention
Below in conjunction with accompanying drawing, the invention will be further described.
Refer to Fig. 1, Fig. 2 and Fig. 3, one Portable type full-automatic metallic conduit welding equipment of the present invention, including welding control system 18 and welding execution system 17, arranging connection between welding control system 18 and welding execution system 17 has source of welding current line 19, gas path pipe 20 and controls cable 21.
Welding control system 18 includes single-chip microcomputer (not shown), PLC (not shown) and man machine interface 22, uses single-chip microcomputer, coordinates PLC and store the standard welding parameter of all size pipelines.Welding control system 18 is provided welding electric energy by the source of welding current for welding execution system 17.Welding execution system 17 is by source of welding current line 19, gas path pipe 20 and controls cable 21 and obtains welding parameter from welding control system 18 and power completes welding job, after inputting pipeline specifications to be welded by man machine interface 22 touch screen, single-chip microcomputer and PLC, just according to corresponding parameter, control welding execution system accurately and complete welding job.
Welding execution system 17 includes frame and welding head 1, and frame includes that upper spider 4 and lower bearing bracket 7, upper spider 4 and lower bearing bracket 7 connect and compose loop configuration by hinge 6.During use, open annular framework and be inserted in pipeline 16 to be welded, and by locking device 15, frame is closed, and dismount very convenient.Locking device 15 is fixed by locking knob 14.
Equipped with 3 centering screw rods 9 outside frame, Shelf External, equipped with three centering screw rods 9, by rotary aligning knob 8, can make centering screw rod 9 elongate or shorten, to facilitate the pipeline of clamping all size；Also act as simultaneously frame feel relieved on pipeline location effect.
Being provided with indexing drive gear (not shown), welding tractor 11 and guide rail (not shown) inside frame, welding tractor 11 is movably disposed on guide rail, and the angle of motion is 360 °.Welding tractor 11 is provided with welding gun head 5, and welding gun head 5 is arranged in the sliding seat of welding head 1.Welding tractor 11 also sets up and is provided with slide rail (not shown), slide rail arranges connection driving motor, drive motor that welding head 1 can be driven to move up and down and swing, in order to regulate the distance of the welding gun head 5 and pipeline 16 to be welded being arranged on welding tractor 1.The everything of welding execution system 17 all uses drive motor to complete, and drives signal to access from controlling power interface 2.
Driving motor can be motor 12, can complete to be accurately positioned at any angle on pipeline when the motor 12 of welding tractor 11 drives welding head 1.
Being additionally provided with wire feed system on welding head 1, wire feed system includes the gentle adapter 3 that is electrically connected of wire feed rolls 10, wire feeding guiding tube 13, and the gentle adapter 3 that is electrically connected of welding gun head 5 connects, and welding gun head 5 is provided welding electric energy by pneumoelectric connecting tube 3.Welding wire can be delivered to welding gun head 5 bottom along wire feeding guiding tube 13 by wire feed rolls 10.The electric arc that welding wire is produced by tungsten bar fills weld seam after melting.Remove wire feeding guiding tube 13 and welding gun head 5, change corresponding welding gun head 5 and can also complete the work such as carbon-dioxide arc welding, or the plasma cutting finishing mouth of pipe.
Being described in detail the present invention above in association with accompanying drawing embodiment, the present invention can be made many variations example by those skilled in the art according to the above description.All within the spirit and principles in the present invention, any modification, equivalent substitution and improvement etc. made, should be included within the scope of the present invention.Thus, some details in embodiment should not constitute limitation of the invention, the present invention by the scope that defines using appended claims as protection scope of the present invention.
Claims (2)
1. a Portable type full-automatic metallic conduit welding equipment, it is characterized in that: described Portable type full-automatic metallic conduit welding equipment includes welding control system and welding execution system, between described welding control system and welding execution system, connection is set and has source of welding current line, gas path pipe and control cable, wherein:
Described welding control system includes single-chip microcomputer, PLC and man machine interface, and described welding performs system and includes frame and welding head；
Described frame includes that upper spider and lower bearing bracket, described upper spider and lower bearing bracket are connected through the hinge composition loop configuration；Equipped with 3 centering screw rods outside described frame；Being provided with indexing drive gear, welding tractor and guide rail inside described frame, described welding tractor is movably disposed on guide rail, and the angle of described motion is 360 °；Described welding tractor is provided with welding gun head, described welding gun head is arranged in the sliding seat of welding head, described welding tractor also sets up and is provided with slide rail, and described slide rail arranges connection has driving motor, described driving motor that welding head can be driven to move up and down and swing；
It is additionally provided with wire feed system on described welding head, described wire feed system includes the gentle adapter that is electrically connected of wire feed rolls, wire feeding guiding tube, the gentle adapter that is electrically connected of described welding gun head connects, described welding gun head is provided welding electric energy by pneumoelectric connecting tube, and welding wire can be delivered to welding gun head bottom along wire feeding guiding tube by described wire feed rolls.
Portable type full-automatic metallic conduit welding equipment the most according to claim 1, it is characterised in that: described driving motor is motor.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410060238.3A CN103862140B (en) | 2014-02-21 | 2014-02-21 | Portable fully-automatic metal pipeline welding equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410060238.3A CN103862140B (en) | 2014-02-21 | 2014-02-21 | Portable fully-automatic metal pipeline welding equipment |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN103862140A CN103862140A (en) | 2014-06-18 |
| CN103862140B true CN103862140B (en) | 2017-01-11 |
Family
ID=50901485
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410060238.3A Expired - Fee Related CN103862140B (en) | 2014-02-21 | 2014-02-21 | Portable fully-automatic metal pipeline welding equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN103862140B (en) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115106614B (en) * | 2022-07-15 | 2024-03-22 | 江苏格兰环境科技有限公司 | High-temperature-resistant alloy pipe composite surfacing process for petrochemical industrial furnace |
| CN115090994B (en) * | 2022-07-15 | 2024-01-26 | 阜阳三花制冷科技有限公司 | Refrigerating copper pipe welding interface processing apparatus |
Family Cites Families (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5933479B2 (en) * | 1981-05-22 | 1984-08-16 | 甲陽建設工業株式会社 | Outer clamp for pipe connection |
| US4767048A (en) * | 1986-09-16 | 1988-08-30 | Kinetic Energy Corp. | Mobile robotic platform |
| US20040035171A1 (en) * | 2002-07-11 | 2004-02-26 | Joseph Gormany | Pipe cutting and beveling tool |
| CN201913410U (en) * | 2010-12-10 | 2011-08-03 | 中国石油天然气集团公司 | Track used for automatically welding T-shaped joint of conduit rack |
| US20130008881A1 (en) * | 2011-07-06 | 2013-01-10 | Paul John Berbakov | Orbital Welding Apparatus |
| CN202185699U (en) * | 2011-07-15 | 2012-04-11 | 福建省维德科技有限公司 | Automatically welding device |
| CN202199947U (en) * | 2011-07-15 | 2012-04-25 | 福建省维德科技有限公司 | Automatic welding moving mechanism |
| CN203765143U (en) * | 2014-02-21 | 2014-08-13 | 上海石沅建筑安装工程有限公司 | Portable full-automatic metal pipeline welding equipment |
-
2014
- 2014-02-21 CN CN201410060238.3A patent/CN103862140B/en not_active Expired - Fee Related
Also Published As
| Publication number | Publication date |
|---|---|
| CN103862140A (en) | 2014-06-18 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN204603613U (en) | A kind of 5-shaft linkage numerical control manipulator bonding machine | |
| CN102275032A (en) | Program control sidesway oil cylinder circumferential seam welding machine | |
| CN104816112A (en) | Five-axis linkage numerically-controlled mechanical hand welding machine | |
| CN102091851A (en) | Three-axis linkage numerical control welding machine | |
| CN203062052U (en) | Welding robot | |
| CN207431507U (en) | A kind of semi-automatic resistance spot weld of SFP optical modules shell | |
| CN107999934A (en) | Saddle-shaped joint pipe groove narrow-clearance submerged arc welding connects method and apparatus | |
| CN104475918A (en) | Gantry-type automatic welding and gouging integrated machine for welding steel pipe rods | |
| CN103862140B (en) | Portable fully-automatic metal pipeline welding equipment | |
| CN204867843U (en) | Metal picture frame spot welder | |
| CN202240070U (en) | Automatic welder for guide pipes | |
| CN202622146U (en) | Semi-automatic argon arc welding equipment for aluminum heat exchanger | |
| CN203887379U (en) | Large cylinder submerged arc welding machine | |
| CN203765143U (en) | Portable full-automatic metal pipeline welding equipment | |
| CN204621421U (en) | A kind of box beam longitudinal seam welding equipment | |
| CN204366299U (en) | A kind of straight line welding equipment | |
| CN106862729B (en) | A kind of closed-type circular welding bead automatic arc welding | |
| CN103464874A (en) | Semiautomatic argon arc welding equipment and semiautomatic argon arc welding method for aluminium heat exchanger | |
| CN202591871U (en) | Robot welding system of spring buffer assembly | |
| CN102357708A (en) | Automatic conduit welding machine | |
| CN206519640U (en) | A kind of bonding machine for marine diesel frame triangle Tube-sheet Welding | |
| CN206216088U (en) | A kind of circumferential weld hardfacing special plane | |
| CN205464673U (en) | Automatic flame soldering machine of oil cooler robot | |
| CN209578615U (en) | Support platform is used in a kind of welding | |
| CN204934826U (en) | A kind of novel automatic intelligence arc welding equipment |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20170111 Termination date: 20200221 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |