CN102091851A - Three-axis linkage numerical control welding machine - Google Patents
Three-axis linkage numerical control welding machine Download PDFInfo
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- CN102091851A CN102091851A CN 201110002827 CN201110002827A CN102091851A CN 102091851 A CN102091851 A CN 102091851A CN 201110002827 CN201110002827 CN 201110002827 CN 201110002827 A CN201110002827 A CN 201110002827A CN 102091851 A CN102091851 A CN 102091851A
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Abstract
The invention discloses a three-axis linkage numerical control welding machine, which comprises a frame and a welding gun, wherein the frame is provided with a three-axis driving mechanism; the welding gun is arranged on the three-axis driving mechanism; and the three-axis driving mechanism drives the welding gun to a pointed position according to a received control instruction. In the three-axis linkage numerical control welding machine, the driving mechanism capable of independently moving along X, Y and Z axes according to externally input instructions is arranged, so that the welding gun moves in a three-dimensional direction and can complete the welding work according to the preset spatial curve; therefore, great convenient is provided for producers, and the production efficiency is improved.
Description
Technical field
The present invention relates to a kind of bonding machine, relate in particular to the numerical control bonding machine of a kind of X of having, Y, Z three-shaft linkage function.
Background technology
Present bonding machine only has simple welding function mostly, promptly under welder's manual operations, places weld to finish welding welding gun.
With the soldering stainless steel kettle is example, in the stainless steel kettle production of articles, and Hu Zui and the welding of kettle body, the most original method of past is the moving operation of armrest---workman's hand torch, welds along Hu Zui and kettle body intersecting curve.This original process not only needs skilled workman, the working attitude that also needs them specially to cause.This must cause limitation that its is suitable for and to the artificial high demand and the inefficiencies of production.
And, because the uncertain artificial property of manual operations causes the instability of product, making the control of product quality become extremely difficult, thereby restricted the raising of product quality, it is low-quality that product is rested on, the stage of high rework rate even high percent defective.
After the manual operations welding, the pattern method is introduced Hu Zui gradually and is welded in the kettle body.The pattern method as its name suggests, is to go out and the close curve of Hu Zui welding curve against the template motion simulation according to welding gun, thereby reaches welding Hu Zui in the kettle body.This method has reduced labor claim, and has improved speed of production, the stability of product and the quality of product on some degree.The just development of making rapid progress along with product, not only the kind of product greatly enriches, and Hu Zui welding curve is complicated all the more and be tending towards the application space curve.Therefore, new problem has appearred in the pattern method, and the one, product variety is many, and the template of supporting pattern is just many, a kind of product of every production, template all needs to change and debugging, and this has taken a large amount of time in process of production.If multiple product is produced in the same period, the inevitable situation that can cause the equipment anxiety again; The 2nd, the pattern method can only be walked plane curve, walks rifle simultaneously as X-axis and Y-axis, so for Z to can only being can not ignore rifle.Welding gun Z near bonding wire and Z to away from bonding wire, then Han Jie the function of current is different in weld, so finally the form of weld seam also can be uncontrollable.This is a hard defects at Hu Zui in the welding of kettle body, and it has had a strong impact on the quality of product.Moreover along with more and more product welding need three development trends of walking rifle (being that sealing wire is a space curve), these hard defects just become sill one, must stride across.
Summary of the invention
The present invention is directed to the drawback of prior art, a kind of three-shaft linkage numerical control bonding machine is provided.
Three-shaft linkage numerical control bonding machine of the present invention comprises frame and welding gun, and described frame is provided with three driving mechanisms, on these three driving mechanisms welding gun is installed, and drives welding gun to assigned address according to the control instruction that receives.
In the three-shaft linkage numerical control bonding machine of the present invention, described three driving mechanisms comprise X-axis driving mechanism, Y-axis driving mechanism, Z axle driving mechanism, and wherein, described welding gun is installed on the Z axle driving mechanism and can moves along Z-direction; Described Z axle driving mechanism is installed on the Y-axis driving mechanism and can moves along Y direction; Described Y-axis driving mechanism is installed on the X-axis driving mechanism and can moves along X-direction; Described X-axis driving mechanism is installed on the frame.
In the three-shaft linkage numerical control bonding machine of the present invention, described X-axis driving mechanism comprises the X-axis drive motors, this X-axis drive motors output shaft connects the X-axis leading screw, described X-axis leading screw is provided with slide block, this slide block is connected with the X-axis slide unit, described X-axis slide unit bottom is provided with the X-axis guiding mechanism, and this X-axis slide unit top is provided with the X-axis Connection Block that is used to connect the Y-axis driving mechanism; When described X-axis drive motors output shaft rotates, drive slide block drive slide unit and move along X-direction.Wherein, described X-axis guiding mechanism comprises the guide rail of a pair of X-direction and the bearing support that slides along guide rail, and described guide rail is installed on the frame, and described bearing support is connected in X-axis slide unit bottom.
In the three-shaft linkage numerical control bonding machine of the present invention, described Y-axis driving mechanism comprises and is used for the Y-axis Connection Block and the Y-axis drive motors of fixedlying connected with the X-axis Connection Block;
Wherein, described Y-axis drive motors output shaft connects the Y-axis leading screw, and described Y-axis leading screw is provided with slide block, and this slide block is connected with the Y-axis slide unit, described Y-axis slide unit top is provided with the Z axle Connection Block that is used to connect Z axle driving mechanism, and described Y-axis slide unit bottom is provided with the Y-axis guiding mechanism;
When described Y-axis drive motors output shaft rotates, drive slide block drive Y-axis slide unit and move along Y direction.Wherein, described Y-axis guiding mechanism comprises the guide rail of a pair of Y direction and the bearing support that slides along guide rail, and described guide rail is installed on the Y-axis Connection Block, and described bearing support is connected in Y-axis slide unit bottom.
In the three-shaft linkage numerical control bonding machine of the present invention, described Z axle driving mechanism comprises and is used for the base and the Z axis drive motor of fixedlying connected with Z axle Connection Block;
Wherein, described Z axis drive motor output shaft connects Z axial filament thick stick, and described Z axial filament thick stick is provided with slide block, and this slide block is connected with Z axle slide unit, and described Z axle slide unit one side is provided with welding gun, and the opposite side of described Z axle slide unit is provided with the Z spindle guide to mechanism;
When described Z axis drive motor output shaft rotates, drive slide block drive welding gun and move along Z-direction.Wherein, described Z spindle guide comprises the guide rail of a pair of Z-direction and the bearing support that slides along guide rail to mechanism, and described guide rail is installed on the base, and described bearing support is connected in Z axle slide unit.
In the three-shaft linkage numerical control bonding machine of the present invention, also comprise electrical control cubicles, this electrical control cubicles electrically connects with X-axis driving mechanism, Y-axis driving mechanism, Z axle driving mechanism respectively, and to X-axis driving mechanism, Y-axis driving mechanism, Z axle driving mechanism output control instruction.
In the three-shaft linkage numerical control bonding machine of the present invention, can be by being provided with according to the driving mechanism of outside input instruction along X-axis, Y-axis, the self-movement of Z axle, make welding gun realize moving on the three-dimensional, make welding gun finish welding job according to predefined space curve, greatly facilitate the producer, improved production efficiency.
Description of drawings
Fig. 1 is the structural representation of three-shaft linkage numerical control bonding machine of the present invention;
Fig. 2 is another structural representation of three-shaft linkage numerical control bonding machine of the present invention.
The specific embodiment
The present invention is described in further detail below in conjunction with accompanying drawing, can implement according to this with reference to the specification literal to make those skilled in the art.
Three-shaft linkage numerical control bonding machine of the present invention comprises frame 1 and welding gun 2, is provided with three driving mechanisms in described frame 1, and welding gun 2 is installed on these three driving mechanisms, and drives welding gun 2 to assigned address according to the control instruction that receives.
Particularly, as shown in Figure 1 and Figure 2, described three driving mechanisms comprise X-axis driving mechanism 3, Y-axis driving mechanism 4, Z axle driving mechanism 5, and wherein, described welding gun 2 is installed on the Z axle driving mechanism 5 and can moves along Z-direction; Described Z axle driving mechanism 5 is installed on the Y-axis driving mechanism 4 and can moves along Y direction; Described Y-axis driving mechanism 4 is installed on the X-axis driving mechanism 3 and can moves along X-direction; Described X-axis driving mechanism 3 is installed on the frame 1.
Wherein, described X-axis driving mechanism 3 comprises X-axis drive motors 11, and the output shaft of this X-axis drive motors 11 connects X-axis leading screw 12, and described output shaft drives X-axis leading screw 12 and rotates synchronously.Described X-axis leading screw 12 is provided with slide block 13, and this slide block 13 is connected with X-axis slide unit 14.Described X-axis slide unit 14 bottoms also are provided with the X-axis guiding mechanism, and these X-axis slide unit 14 tops are provided with the X-axis Connection Block 15 that is used to connect Y-axis driving mechanism 4.When described X-axis drive motors 11 output shafts rotate, drive X-axis leading screw 12 and rotate synchronously, and then drive slide block 13 and drive X-axis slide unit 14 and move along X-direction.
Described X-axis guiding mechanism can specifically comprise the guide rail 16 of a pair of X-direction and the bearing support 17 that slides along guide rail 16, and described guide rail 16 is installed on the frame 1,17 bottoms that are connected to X-axis slide unit 14 of described bearing support.By this X-axis guiding mechanism, what X-axis slide unit 4 can be level and smooth moves along X-direction.
Described Y-axis driving mechanism 4 comprises Y-axis Connection Block and Y-axis drive motors 21.
Wherein, described Y-axis Connection Block is used for fixedlying connected with X-axis Connection Block 15, is installed on the X-axis driving mechanism 3 to realize Y-axis driving mechanism 4.
The output shaft of described Y-axis drive motors 21 connects Y-axis leading screw 22, described Y-axis leading screw 22 is provided with slide block 23, this slide block 23 is connected with Y-axis slide unit 24, described Y-axis slide unit 24 tops are provided with the Z axle Connection Block 25 that is used to connect Z axle driving mechanism 5, and the bottom of described Y-axis slide unit 24 is provided with the Y-axis guiding mechanism.Wherein, described Y-axis guiding mechanism comprises the guide rail 26 of a pair of Y direction and the bearing support 27 that slides along guide rail 26, and described guide rail 26 is installed on the Y-axis Connection Block, and described bearing support 27 is connected in Y-axis slide unit 24 bottoms.When described Y-axis drive motors 21 output shafts rotate, can drive slide block 23 and drive Y-axis slide unit 24 and move along Y direction.
Described Z axle driving mechanism 5 comprises and is used for the base 35 and the Z axis drive motor 31 of fixedlying connected with Z axle Connection Block 25;
Wherein, described Z axis drive motor 31 output shafts connect Z axial filament thick stick 32, and described Z axial filament thick stick 32 is provided with slide block 33, and this slide block 33 is connected with Z axle slide unit 34, described Z axle slide unit 34 1 sides are provided with welding gun 2, and the opposite side of described Z axle slide unit 34 is provided with the Z spindle guide to mechanism.Described Z spindle guide comprises the guide rail 36 of a pair of Z-direction and the bearing support 37 that slides along guide rail 36 to mechanism, and described guide rail 36 is installed on the base 35, and described bearing support 37 is connected in Z axle slide unit 34.When described Z axis drive motor 31 output shafts rotate, can drive slide block 33 and drive welding gun 2 and move along Z-direction.
In the said structure, described X-axis drive motors, Y-axis drive motors, Z axis drive motor can be independently and the reception external control of mutually noninterfere instruction and turning round, the welding gun that promptly is connected on the Z axle driving mechanism can move according to three-dimensional curve, therefore can weld the space curve trajectory easily, and because welding gun can be walked three-dimensional space curve, make rifle point and welding curve remain at certain distance, controlled welding current to the greatest extent, reach the purpose of control weldquality.
In the three-shaft linkage numerical control bonding machine of the present invention, also electrical control cubicles can be set, this electrical control cubicles electrically connects with X-axis driving mechanism, Y-axis driving mechanism, Z axle driving mechanism respectively, and to X-axis driving mechanism, Y-axis driving mechanism, Z axle driving mechanism output control instruction.Described electrical control cubicles can adopt components and parts such as Programmable Logic Controller, and described driving mechanism then can adopt servomotor and servo-driver etc., and travel switch can be set as limit switch, thus the movement travel of control slide unit, and then protection equipment.
Be example still with the soldering stainless steel kettle, configure the program of Programmable Logic Controller after, welding gun is promptly finished welding job according to the three-dimensional curve of setting, the workman only need place kettle and the good kettle of welding is taken out, all the other steps are all worked automatically by bonding machine.Compare original manual operations and pattern method, application of numerical control technology is undoubtedly huge and practical progress.
Although embodiment of the present invention are open as above, but it is not restricted to listed utilization in specification and the embodiment, it can be applied to various suitable the field of the invention fully, for those skilled in the art, can easily realize other modification, therefore under the universal that does not deviate from claim and equivalency range and limited, the legend that the present invention is not limited to specific details and illustrates here and describe.
Claims (9)
1. a three-shaft linkage numerical control bonding machine comprises frame and welding gun, it is characterized in that, described frame is provided with three driving mechanisms, on these three driving mechanisms welding gun is installed, and drives welding gun to assigned address according to the control instruction that receives.
2. three-shaft linkage numerical control bonding machine as claimed in claim 1 is characterized in that, described three driving mechanisms comprise X-axis driving mechanism, Y-axis driving mechanism, Z axle driving mechanism, and wherein, described welding gun is installed on the Z axle driving mechanism and can moves along Z-direction; Described Z axle driving mechanism is installed on the Y-axis driving mechanism and can moves along Y direction; Described Y-axis driving mechanism is installed on the X-axis driving mechanism and can moves along X-direction; Described X-axis driving mechanism is installed on the frame.
3. three-shaft linkage numerical control bonding machine as claimed in claim 2, it is characterized in that, described X-axis driving mechanism comprises the X-axis drive motors, this X-axis drive motors output shaft connects the X-axis leading screw, described X-axis leading screw is provided with slide block, this slide block is connected with the X-axis slide unit, and described X-axis slide unit bottom is provided with the X-axis guiding mechanism, and this X-axis slide unit top is provided with the X-axis Connection Block that is used to connect the Y-axis driving mechanism; When described X-axis drive motors output shaft rotates, drive slide block drive slide unit and move along X-direction.
4. three-shaft linkage numerical control bonding machine as claimed in claim 3 is characterized in that, described X-axis guiding mechanism comprises the guide rail of a pair of X-direction and the bearing support that slides along guide rail, and described guide rail is installed on the frame, and described bearing support is connected in X-axis slide unit bottom.
5. three-shaft linkage numerical control bonding machine as claimed in claim 3 is characterized in that, described Y-axis driving mechanism comprises and is used for the Y-axis Connection Block and the Y-axis drive motors of fixedlying connected with the X-axis Connection Block;
Wherein, described Y-axis drive motors output shaft connects the Y-axis leading screw, and described Y-axis leading screw is provided with slide block, and this slide block is connected with the Y-axis slide unit, described Y-axis slide unit top is provided with the Z axle Connection Block that is used to connect Z axle driving mechanism, and described Y-axis slide unit bottom is provided with the Y-axis guiding mechanism;
When described Y-axis drive motors output shaft rotates, drive slide block drive Y-axis slide unit and move along Y direction.
6. three-shaft linkage numerical control bonding machine as claimed in claim 5, it is characterized in that, described Y-axis guiding mechanism comprises the guide rail of a pair of Y direction and the bearing support that slides along guide rail, and described guide rail is installed on the Y-axis Connection Block, and described bearing support is connected in Y-axis slide unit bottom.
7. three-shaft linkage numerical control bonding machine as claimed in claim 5 is characterized in that, described Z axle driving mechanism comprises and is used for the base and the Z axis drive motor of fixedlying connected with Z axle Connection Block;
Wherein, described Z axis drive motor output shaft connects Z axial filament thick stick, and described Z axial filament thick stick is provided with slide block, and this slide block is connected with Z axle slide unit, and described Z axle slide unit one side is provided with welding gun, and the opposite side of described Z axle slide unit is provided with the Z spindle guide to mechanism;
When described Z axis drive motor output shaft rotates, drive slide block drive welding gun and move along Z-direction.
8. three-shaft linkage numerical control bonding machine as claimed in claim 7 is characterized in that, described Z spindle guide comprises the guide rail of a pair of Z-direction and the bearing support that slides along guide rail to mechanism, and described guide rail is installed on the base, and described bearing support is connected in Z axle slide unit.
9. three-shaft linkage numerical control bonding machine as claimed in claim 2, it is characterized in that, also comprise electrical control cubicles, this electrical control cubicles electrically connects with X-axis driving mechanism, Y-axis driving mechanism, Z axle driving mechanism respectively, and to X-axis driving mechanism, Y-axis driving mechanism, Z axle driving mechanism output control instruction.
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|---|---|---|---|
| CN 201110002827 CN102091851A (en) | 2011-01-07 | 2011-01-07 | Three-axis linkage numerical control welding machine |
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| CN 201110002827 CN102091851A (en) | 2011-01-07 | 2011-01-07 | Three-axis linkage numerical control welding machine |
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| CN102091851A true CN102091851A (en) | 2011-06-15 |
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| CN102357715A (en) * | 2011-10-18 | 2012-02-22 | 中联重科股份有限公司 | Control method and controller for automatic welding device |
| CN102430882A (en) * | 2011-10-31 | 2012-05-02 | 芜湖瑞泰精密机械有限公司 | Welding device for automobile muffler |
| CN102463416A (en) * | 2011-07-19 | 2012-05-23 | 福建省维德科技有限公司 | Laser compound welding equipment |
| CN102500972A (en) * | 2011-10-31 | 2012-06-20 | 芜湖瑞泰精密机械有限公司 | Automobile silencer welding machine |
| CN102886591A (en) * | 2012-09-27 | 2013-01-23 | 清华大学 | Parabolic trajectory directional tangent constant speed welding robot device |
| CN102909506A (en) * | 2012-11-02 | 2013-02-06 | 无锡华联科技集团有限公司 | Inverted walking mechanism of cantilever-type welding machine |
| WO2013056425A1 (en) * | 2011-10-18 | 2013-04-25 | 中联重科股份有限公司 | Control method and controller for automatic welding device |
| CN104384669A (en) * | 2014-09-25 | 2015-03-04 | 上海英祺精密零件制造有限公司 | Three-dimensional automatic argon arc welding device |
| CN104400188A (en) * | 2014-10-27 | 2015-03-11 | 南京理工大学泰州科技学院 | Three-dimensional automatic welding system and welding control method thereof |
| CN104816112A (en) * | 2015-03-27 | 2015-08-05 | 於正华 | Five-axis linkage numerically-controlled mechanical hand welding machine |
| CN104858531A (en) * | 2015-05-04 | 2015-08-26 | 绍兴汉立工业自动化科技有限公司 | Container bottom reinforced plate automatic welding device with three dimensional weld recognition |
| CN104858575A (en) * | 2015-05-04 | 2015-08-26 | 绍兴汉立工业自动化科技有限公司 | Container top reinforced plate automatic welding device with three dimensional weld recognition |
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| CN106141431A (en) * | 2015-04-28 | 2016-11-23 | 大族激光科技产业集团股份有限公司 | A kind of electric kettle back welding connection device |
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| CN102463416B (en) * | 2011-07-19 | 2014-05-28 | 福建省维德科技有限公司 | Laser compound welding equipment |
| CN102463416A (en) * | 2011-07-19 | 2012-05-23 | 福建省维德科技有限公司 | Laser compound welding equipment |
| CN102357715A (en) * | 2011-10-18 | 2012-02-22 | 中联重科股份有限公司 | Control method and controller for automatic welding device |
| CN102357715B (en) * | 2011-10-18 | 2013-04-17 | 中联重科股份有限公司 | Control method and controller for automatic welding device |
| WO2013056425A1 (en) * | 2011-10-18 | 2013-04-25 | 中联重科股份有限公司 | Control method and controller for automatic welding device |
| CN102430882A (en) * | 2011-10-31 | 2012-05-02 | 芜湖瑞泰精密机械有限公司 | Welding device for automobile muffler |
| CN102500972A (en) * | 2011-10-31 | 2012-06-20 | 芜湖瑞泰精密机械有限公司 | Automobile silencer welding machine |
| CN102500972B (en) * | 2011-10-31 | 2015-06-10 | 芜湖瑞泰精密机械有限公司 | Automobile silencer welding machine |
| CN102886591A (en) * | 2012-09-27 | 2013-01-23 | 清华大学 | Parabolic trajectory directional tangent constant speed welding robot device |
| CN102909506A (en) * | 2012-11-02 | 2013-02-06 | 无锡华联科技集团有限公司 | Inverted walking mechanism of cantilever-type welding machine |
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| CN104924295B (en) * | 2015-06-29 | 2016-04-20 | 吴中区横泾博尔机械厂 | The three axle robert of automatic screen kludge |
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| CN105537825A (en) * | 2016-02-01 | 2016-05-04 | 宁波摩科机器人科技有限公司 | Self-adaptive deep-hole micro welding device |
| CN105867233A (en) * | 2016-04-18 | 2016-08-17 | 北京大学 | Three-dimensional control device |
| CN105983778A (en) * | 2016-07-12 | 2016-10-05 | 江苏大学 | Tri-axis numerical-control high-frequency welding device and welding control method thereof |
| CN105983778B (en) * | 2016-07-12 | 2018-12-14 | 江苏大学 | A kind of three-axis numerical control high-frequency welding equipment and its welding control method |
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| CN107175446A (en) * | 2017-07-17 | 2017-09-19 | 大连新飞船机有限公司 | Portable numerical control welds word machine |
| CN108119635A (en) * | 2017-12-08 | 2018-06-05 | 恩纳基智能科技无锡有限公司 | A kind of three-shaft linkage device |
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| CN108526670A (en) * | 2018-06-27 | 2018-09-14 | 齐齐哈尔大学 | A kind of digital controlled spot welding machine subtracting blade for shell |
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Application publication date: 20110615 |