CN203765143U - Portable full-automatic metal pipeline welding equipment - Google Patents
Portable full-automatic metal pipeline welding equipment Download PDFInfo
- Publication number
- CN203765143U CN203765143U CN201420076746.6U CN201420076746U CN203765143U CN 203765143 U CN203765143 U CN 203765143U CN 201420076746 U CN201420076746 U CN 201420076746U CN 203765143 U CN203765143 U CN 203765143U
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- welding
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- frame
- control system
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Abstract
The utility model discloses portable full-automatic metal pipeline welding equipment. The portable full-automatic metal pipeline welding equipment comprises a welding control system and a welding execution system, wherein the welding control system comprises a single chip microcomputer, a PLC and a man-machine interface; the welding execution system comprises a frame and a welding head; the frame comprises an upper frame and a lower frame; the upper frame and the lower frame are connected through a hinge to form an annular structure; an indexing transmission gear, a welding tractor and guide rails are arranged inside the frame; the welding tractor is movably arranged on the guide rails; the movement angle of the welding tractor is 360 degrees; a welding gun head is arranged on the welding tractor; slide rails are further mounted on the welding tractor and connected to a drive motor; the drive motor can drive the welding head to move up and down and swing. According to the portable full-automatic metal pipeline welding equipment, the welding control system can set and store welding parameters, can automatically complete a variety of welding actions, and thus allows welding workers to get rid of the bad working environment; the problem of unstable manual welding quality is solved.
Description
Technical field
The utility model relates to a kind of equipment, relates in particular to a kind of Portable type full-automatic metallic conduit welding equipment.
Background technology
In recent years, along with the fast development of Chinese industrial, the manufacture of the construction of each class factory, environment-friendly engineering equipment, the projects such as the transformation of industrial new technology start one after another.In these projects, process pipe installing engineering has almost occupied a greater part of of whole project, thereby the welding job amount of pipeline is very large.Although some mega project has adopted automatic welding of pipelines equipment, because this equipment is mostly bulky, be not easy to mobile; And the welding job that can complete is single, cannot adapt to the changeable working environment of engineering site.
This kind equipment requires higher for solder technology personnel's professional standards, so, metal current pipeline welding work, the still manual welding generally adopting.When process pipe manual welding, the residing working environment of workman is very severe, and Heat stroke, the irradiated skin accident such as burn, scald, get an electric shock and die happens occasionally; Welder's occupational disease quantity that weld fumes causes, also can not be ignored; In addition, solder technology personnel's technical merit is also uneven, high level talent's training is again a very long cycle, when process pipe manual welding, a lot of parameters such as the distance in angle, amplitude of fluctuation, welding wire and the molten bath of welding gun, speed of welding, electric current, arc voltage all can affect the quality of pipeline welding, and these parameters will be leaned on welder's experience completely, by inspectional analysis, final armrest sense completes, welder's physical efficiency, the fluctuation of mood, even the breathing of instinct all can affect welding quality.
Utility model content
The purpose of this utility model is to overcome the defect of prior art, a kind of Portable type full-automatic metallic conduit welding equipment is provided, control system can arrange storage welding parameter, can automatically complete various welding actions, can be under the place environment complicated and changeable such as factory, building site automatic operation, make welder break away from severe work situation; Solved the unsettled problem of manual welding quality simultaneously; And operation is very simple.
The technical scheme that realizes above-mentioned purpose is:
A kind of Portable type full-automatic metallic conduit of the utility model welding equipment, described Portable type full-automatic metallic conduit welding equipment comprises welding control system and welding executive system, between described welding control system and welding executive system, arrange and be connected with source of welding current line, gas path pipe and control cables, wherein:
Described welding control system comprises single-chip microcomputer, PLC and man-machine interface, and described welding executive system comprises frame and welding head;
Described frame comprises upper spider and lower bearing bracket, described upper spider and the lower bearing bracket looping structure that is connected through the hinge; 3 centering screw rods are equipped with in described frame outside; Described frame inner side is provided with calibration travelling gear, welding tractor and guide rail, and described welding tractor is arranged on guide rail movingly, and the angle of described motion is 360 °; Described welding tractor is provided with welding gun head, described welding gun head is arranged in the sliding seat of welding head, described welding tractor also arranges slide rail is installed, and described slide rail setting is connected with CD-ROM drive motor, and described CD-ROM drive motor can drive welding head to move up and down and swing;
On described welding head, be also provided with wire feed system, described wire feed system comprises wire feed rolls, the gentle adapter that is electrically connected of wire feeding guiding tube welding gun head, described welding gun head provides welding electric energy by pneumoelectric tube connector, and described wire feed rolls can be delivered to welding gun head bottom by welding wire along wire feeding guiding tube.
Above-mentioned Portable type full-automatic metallic conduit welding equipment, wherein, described CD-ROM drive motor is stepper motor.
The beneficial effects of the utility model are: the utility model provides a kind of Portable type full-automatic metallic conduit welding equipment, control system can arrange storage welding parameter, can automatically complete various welding actions, can be under the place environment complicated and changeable such as factory, building site automatic operation, make welder break away from severe work situation; And solve the unsettled problem of manual welding quality; And operation is very simple; By changing welding head, can complete the welding job such as protection weldering of bevel for welding finishing, stainless steel argon arc welding and the carbon steel piping of pipeline, easy to operate, cost-saving.
Brief description of the drawings
Fig. 1 is the structural representation of a kind of Portable type full-automatic metallic conduit welding equipment of the present utility model.
Fig. 2 is the structural representation of the frame of executive system of a kind of Portable type full-automatic metallic conduit welding equipment of the present utility model when closed.
Fig. 3 is the structural representation of the frame of the executive system of a kind of Portable type full-automatic metallic conduit welding equipment of the present utility model while opening.
1 is welding head, and 2 for controlling power interface, and 3 is pneumoelectric tube connector, and 4 is upper spider, 5 is welding gun head, and 6 is hinge, and 7 is lower bearing bracket, and 8 is aligning knob, 9 is centering screw rod, and 10 is wire feed rolls, and 11 is welding tractor, and 12 is stepper motor, 13 is wire feeding guiding tube, and 14 is locking knob, and 15 is locking device, 16 is pipeline to be welded, and 17 is welding executive system, and 18 is welding control system, 19 is source of welding current line, and 20 is gas path pipe, and 21 is control cables.
Detailed description of the invention
Below in conjunction with accompanying drawing, the utility model is described in further detail.
Refer to Fig. 1, Fig. 2 and Fig. 3, a kind of Portable type full-automatic metallic conduit of the utility model welding equipment, comprise welding control system 18 and welding executive system 17, between welding control system 18 and welding executive system 17, arrange and be connected with source of welding current line 19, gas path pipe 20 and control cables 21.
Welding control system 17 comprises that single-chip microcomputer (not shown), PLC(are not shown) and man-machine interface 22, adopt single-chip microcomputer, coordinate PLC and store the standard welding parameter of all size pipelines.Welding machine connected control system 17 provides welding electric energy by the source of welding current for welding executive system 18.Welding executive system 17 obtains welding parameter and power completes welding job by source of welding current line 19, gas path pipe 20 and control cables 21 from welding control system 18, input after pipeline specifications to be welded by man-machine interface 22 touch-screens, single-chip microcomputer and PLC, just according to corresponding parameter, control accurately welding executive system and complete welding job.
Welding executive system 17 comprises frame and welding head 1, and frame comprises upper spider 4 and lower bearing bracket 7, and upper spider 4 and lower bearing bracket 7 connect and compose loop configuration by hinge 6.When use, open annular framework and be inserted in pipeline 16 to be welded, and pass through locking device 15 by frame closure, and dismounting is very convenient.Locking device 15 is fixed by locking knob 14.
3 centering screw rods 9 are equipped with in frame outside, and three centering screw rods 9 are equipped with in frame outside, and by rotary aligning knob 8, the screw rod 9 that can make to feel relieved elongates or shortens, to facilitate the pipeline of clamping all size; Also play simultaneously frame on pipeline, feel relieved location effect.
Frame inner side is provided with calibration travelling gear (not shown), welding tractor 11 and guide rail (not shown), and welding tractor 11 is arranged on guide rail movingly, and the angle of motion is 360 °.Welding tractor 11 is provided with welding gun head 5, and welding gun head 5 is arranged in the sliding seat of welding head 1.Welding tractor 11 also arranges slide rail (not shown) is installed, slide rail setting is connected with CD-ROM drive motor, CD-ROM drive motor can drive welding head 1 to move up and down and swing, to regulate the distance that is arranged on welding gun head on welding tractor 15 and pipeline 16 to be welded.The everything of welding executive system 17 all adopts drive motor to complete, and drives signal to access from controlling power interface 2.
CD-ROM drive motor can be stepper motor 12, can complete on pipeline and accurately locate at any angle in the time that the stepper motor 12 of welding tractor 11 drives welding head 1.
On welding head 1, be also provided with wire feed system, wire feed system comprises wire feed rolls 10, the gentle adapter 3 that is electrically connected of wire feeding guiding tube 13, and gentle being electrically connected of welding gun head 5 taken over 3 connections, and welding gun head 5 provides welding electric energy by pneumoelectric tube connector 3.Wire feed rolls 10 can be delivered to welding gun head 5 bottoms by welding wire along wire feeding guiding tube 13.After melting, the electric arc that welding wire is produced by tungsten bar fills weld seam.Remove wire feeding guiding tube 13 and welding gun head 5, change corresponding welding gun head 5 and can also complete carbon-dioxide arc welding, or the work such as the mouth of pipe are repaired in plasma cutting.
Below embodiment has been described in detail the utility model by reference to the accompanying drawings, and those skilled in the art can make many variations example to the utility model according to the above description.All within spirit of the present utility model and principle, any amendment of doing, be equal to replacement, improvement etc., within all should being included in protection domain of the present utility model.Thereby some details in embodiment should not form restriction of the present utility model, the utility model by the scope defining using appended claims as protection domain of the present utility model.
Claims (2)
1. a Portable type full-automatic metallic conduit welding equipment, it is characterized in that: described Portable type full-automatic metallic conduit welding equipment comprises welding control system and welding executive system, between described welding control system and welding executive system, arrange and be connected with source of welding current line, gas path pipe and control cables, wherein:
Described welding control system comprises single-chip microcomputer, PLC and man-machine interface, and described welding executive system comprises frame and welding head;
Described frame comprises upper spider and lower bearing bracket, described upper spider and the lower bearing bracket looping structure that is connected through the hinge; 3 centering screw rods are equipped with in described frame outside; Described frame inner side is provided with calibration travelling gear, welding tractor and guide rail, and described welding tractor is arranged on guide rail movingly, and the angle of described motion is 360 °; Described welding tractor is provided with welding gun head, described welding gun head is arranged in the sliding seat of welding head, described welding tractor also arranges slide rail is installed, and described slide rail setting is connected with CD-ROM drive motor, and described CD-ROM drive motor can drive welding head to move up and down and swing;
On described welding head, be also provided with wire feed system, described wire feed system comprises wire feed rolls, the gentle adapter that is electrically connected of wire feeding guiding tube welding gun head, described welding gun head provides welding electric energy by pneumoelectric tube connector, and described wire feed rolls can be delivered to welding gun head bottom by welding wire along wire feeding guiding tube.
2. according to the Portable type full-automatic metallic conduit welding equipment described in claim, it is characterized in that: described CD-ROM drive motor is stepper motor.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420076746.6U CN203765143U (en) | 2014-02-21 | 2014-02-21 | Portable full-automatic metal pipeline welding equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420076746.6U CN203765143U (en) | 2014-02-21 | 2014-02-21 | Portable full-automatic metal pipeline welding equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203765143U true CN203765143U (en) | 2014-08-13 |
Family
ID=51282389
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420076746.6U Expired - Fee Related CN203765143U (en) | 2014-02-21 | 2014-02-21 | Portable full-automatic metal pipeline welding equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203765143U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103862140A (en) * | 2014-02-21 | 2014-06-18 | 上海石沅建筑安装工程有限公司 | Portable fully-automatic metal pipeline welding equipment |
-
2014
- 2014-02-21 CN CN201420076746.6U patent/CN203765143U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103862140A (en) * | 2014-02-21 | 2014-06-18 | 上海石沅建筑安装工程有限公司 | Portable fully-automatic metal pipeline welding equipment |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20140813 Termination date: 20170221 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |