CN103846517B - A kind of Full-automatic tin soldering machine - Google Patents

A kind of Full-automatic tin soldering machine Download PDF

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Publication number
CN103846517B
CN103846517B CN201410124847.0A CN201410124847A CN103846517B CN 103846517 B CN103846517 B CN 103846517B CN 201410124847 A CN201410124847 A CN 201410124847A CN 103846517 B CN103846517 B CN 103846517B
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CN
China
Prior art keywords
wheel
solder
portable plate
reel
fixed head
Prior art date
Application number
CN201410124847.0A
Other languages
Chinese (zh)
Other versions
CN103846517A (en
Inventor
牛志宇
Original Assignee
东莞市德颖光电有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
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Priority to CN201410124847.0A priority Critical patent/CN103846517B/en
Publication of CN103846517A publication Critical patent/CN103846517A/en
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Publication of CN103846517B publication Critical patent/CN103846517B/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K3/00Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K3/00Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
    • B23K3/06Solder feeding devices; Solder melting pans
    • B23K3/0607Solder feeding devices
    • B23K3/063Solder feeding devices for wire feeding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K3/00Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
    • B23K3/08Auxiliary devices therefor

Abstract

The present invention relates to tin-soldering device technical field, particularly relate to a kind of Full-automatic tin soldering machine, comprise frame, described erecting is equipped with workbench, shown in be provided with can the first portable plate of length travel the upper end of workbench, described workbench side is provided with the CD-ROM drive motor of driving first portable plate displacement, the upper end of described first portable plate is provided with several workpiece positions, described in several, workpiece position is all placed with welded plate, the top of described first portable plate is provided with tin soldering equipment, described frame is also provided with solder actinobacillus device, compare manual work, the present invention is within the shorter time, the soldering tin technique of more multicomponent can be completed, therefore high production efficiency is possessed, effectively can reduce cost of labor, in addition due to automatic job, precision is higher, the quality of product can be protected.

Description

A kind of Full-automatic tin soldering machine

Technical field

The present invention relates to tin-soldering device technical field, particularly relate to a kind of Full-automatic tin soldering machine.

Background technology

It is comparatively extensive that soldering tin technique uses in the manufacturing process of electronic component, scolding tin step comprises retaining element, on the predetermined solder joint of element scolding tin, take off element etc., traditional scolding tin mode is by manually carrying out, owing to needing the element of scolding tin less, and precision prescribed is higher, human weld often precision can not be guaranteed, and causes defective products rate higher, and human weld's efficiency is low, cost of labor is high.

Summary of the invention

The object of the invention is to provide a kind of Full-automatic tin soldering machine for the deficiencies in the prior art, compare Traditional Man operation, the present invention is within the shorter time, the soldering tin technique of more multicomponent can be completed, therefore possess high production efficiency, effectively can reduce cost of labor, in addition due to automatic job, precision is higher, and the quality of product can be protected.

For achieving the above object, a kind of Full-automatic tin soldering machine of the present invention, comprise frame, described erecting is equipped with workbench, and the upper end of shown workbench is provided with can the first portable plate of length travel, and described workbench side is provided with the CD-ROM drive motor of driving first portable plate displacement, the upper end of described first portable plate is provided with several workpiece positions, described in several, workpiece position is all placed with welded plate, and the top of described first portable plate is provided with tin soldering equipment, and described frame is also provided with solder actinobacillus device.

As preferably, described welded plate is provided with two flutings, is provided with electronic component in two described flutings.

As preferably, described welded plate is provided with two flutings, is provided with electronic component in two described flutings.

As preferably, tin soldering equipment comprise can upper and lower displacement the second portable plate and drive the driving cylinder of the second portable plate displacement, described second portable plate is provided with linking arm, and described linking arm is provided with some group soldering tin mechanisms.

As preferably, described soldering mechanism comprises the fixed block be fixedly connected with linking arm, and the bottom of described fixed block is fixedly installed locating piece, and described locating piece is arranged with electric iron, described soldering mechanism also comprises temperature controller, and described temperature controller is electrically connected with electric iron.

As preferably, described solder actinobacillus device comprises some groups of payingoff mechanisms and drives the drive motors of some groups of payingoff mechanism work, described payingoff mechanism comprises actinobacillus wheel, the below of described actinobacillus wheel is provided with fixed head, the motor shaft of described drive motors is arranged in fixed head, the motor shaft of described drive motors is socketed with reel through the part of fixed head, and the side of described reel is provided with the thread clamping mechanism preventing solder from skidding.

As preferably, fixed head is provided with detent mechanism, described detent mechanism is arranged at the top of reel, described detent mechanism comprises the first locating wheel and the second locating wheel, described first locating wheel and the alignment of the second locating wheel are arranged, the wheel face of described first locating wheel or the second locating wheel has the annular groove passed for solder, and described fixed head is also provided with wire-crossing wheel.

As preferably, described thread clamping mechanism comprises the articulated slab hinged with fixed head, described articulated slab is provided with clamp wheel, described clamp wheel aligns with reel and arranges, the interval passed for solder is provided with between described clamp wheel and reel, described fixed head is also provided with for making clamp take turns the handle be separated with reel, the side of described fixed head is provided with connector lug, described connector lug is positioned at immediately below clamp wheel and reel contact position, one end of described connector lug offers the opening penetrated for solder, and the other end of described connector lug is connected with positioning pipe.

As preferably, described locating piece is also provided with an adjutage, and described adjutage is equipped with the backstay for stationary positioned pipe end.

As preferably, described first portable plate is also provided with some groups for collecting the gathering-device of unnecessary solder, described gathering-device comprises the accumulator being fixedly installed on the first portable plate upper end, described accumulator offers the opening supplying the solder horn of electric iron to stretch into, the sidewall of described accumulator wears air gun and inductor, and the side of described workbench is provided with the magnetic valve for controlling air gun work.

Beneficial effect of the present invention: the welded plate that electronic component is housed is positioned in workpiece position by the present invention, drive motor first portable plate carries out length feed, solder actinobacillus device starts unwrapping wire action, solder is soldered on the predetermined solder joint of electronic component by tin soldering equipment, compare Traditional Man operation, the present invention is within the shorter time, the soldering tin technique of more multicomponent can be completed, therefore high production efficiency is possessed, effectively can reduce cost of labor, in addition due to automatic job, precision is higher, and the quality of product can be protected.

Accompanying drawing explanation

Fig. 1 is perspective view of the present invention.

Fig. 2 is the perspective view of welded plate of the present invention.

Fig. 3 is the perspective view of tin soldering equipment of the present invention.

Fig. 4 is the perspective view of soldering mechanism of the present invention.

Fig. 5 is the perspective view of solder actinobacillus device of the present invention.

Fig. 6 is the structural representation of thread clamping mechanism of the present invention when aliging with reel.

Fig. 7 is the structural representation of thread clamping mechanism of the present invention when separating with reel.

Fig. 8 is the top view of the present invention first portable plate.

Reference numeral comprises:

1-workbench 21-the first portable plate, 22-CD-ROM drive motor

23-workpiece position, 24-gathering-device, 241-accumulator

242-air gun, 243-magnetic valve, 3-welded plate

31-fluting, 32-electronic component 41-the second portable plate

42-drive cylinder 43-linking arm 44-soldering mechanism

441-fixed block, 442-locating piece, 443-electric iron

444-temperature controller, 445-adjutage, 446-backstay

51-drive motors, 52-actinobacillus wheel, 53-fixed head

531-the first locating wheel 532-the second locating wheel

533-wire-crossing wheel, 534-handle, 54-reel

55-thread clamping mechanism, 551-articulated slab, 552-clamp is taken turns

56-connector lug, 57-positioning pipe.

Detailed description of the invention

Below in conjunction with accompanying drawing, the present invention is described in detail.

As shown in Figures 1 to 8, a kind of Full-automatic tin soldering machine, comprise frame, described erecting is equipped with workbench 1, shown in be provided with can the first portable plate 21 of length travel the upper end of workbench 1, described workbench 1 side is provided with the CD-ROM drive motor 22 of driving first portable plate 21 displacement, the upper end of described first portable plate 21 is provided with several workpiece positions 23, described in several, workpiece position 23 is all placed with welded plate 3, the top of described first portable plate 21 is provided with tin soldering equipment, and described frame is also provided with solder actinobacillus device.

The welded plate 3 that electronic component 32 is housed is positioned in workpiece position 23 by the present embodiment, CD-ROM drive motor 22 drives the first portable plate 21 to carry out length feed, solder actinobacillus device starts unwrapping wire action, solder is soldered on the predetermined solder joint of electronic component 32 by tin soldering equipment, compare Traditional Man operation, the present invention is within the shorter time, the soldering tin technique of more multicomponent can be completed, therefore high production efficiency is possessed, effectively can reduce cost of labor, in addition due to automatic job, precision is higher, and the quality of product can be protected.

In the present embodiment, tin soldering equipment comprise can upper and lower displacement the second portable plate 41 and drive the driving cylinder 42 of the second portable plate 41 displacement, described second portable plate 41 is provided with linking arm 43, described linking arm 43 is provided with some group soldering tin mechanisms 44, described soldering mechanism 44 comprises the fixed block 441 be fixedly connected with linking arm 43, the bottom of described fixed block 441 is fixedly installed locating piece 442, described locating piece 442 is arranged with electric iron 443, described soldering mechanism also comprises temperature controller 444, described temperature controller 444 is electrically connected with electric iron 443, after first portable plate 21 carries out length feed, cylinder 42 is driven to drive the second portable plate 41 to move down, solder is soldered on the predetermined solder joint of electronic component 32 by electric iron 443, the electric iron 443 that the present embodiment adopts is constant temperature electric iron, temperature controller 444 realizes temperature control by controlling conduction time, when being energized namely to electric iron 443, the temperature of flatiron rises, upon reaching a predetermined temperature, because kicker magnet sensor reaches curie point, magnetic disappears, thus magnetic core contact is disconnected, at this moment just stop powering to electric iron 443, when the curie point of temperature lower than kicker magnet sensor, kicker magnet just recovers magnetic, and inhales the permanent magnet in dynamic core switch, and make the contacting of gauge tap, continue to power to electric iron 443, the predetermined temperature of electric iron 443 of the present invention is 380 degree to 400 degree.

In the present embodiment, described solder actinobacillus device comprises some groups of payingoff mechanisms and drives the drive motors 51 of some groups of payingoff mechanism work, described payingoff mechanism comprises actinobacillus wheel 52, the below of described actinobacillus wheel 52 is provided with fixed head 53, the motor shaft of described drive motors 51 is arranged in fixed head 53, the motor shaft of described drive motors 51 is socketed with reel 54 through the part of fixed head 53, the side of described reel 54 is provided with the thread clamping mechanism 55 preventing solder from skidding, drive motors 51 drives reel 54 to rotate, solder on reel 54 pairs of actinobacillus wheels 52 does bracing wire action, solder is delivered to the solder horn place of electric iron 443, solder is soldered on the predetermined solder joint of electronic component 32 by electric iron 443 again, thread clamping mechanism 55 prevents reel 54 in bracing wire process, there is solder skidding.

In the present embodiment, fixed head 53 is provided with detent mechanism, described detent mechanism is arranged at the top of reel 54, described detent mechanism comprises the first locating wheel 531 and the second locating wheel 532, described first locating wheel 531 and the alignment of the second locating wheel 532 are arranged, the wheel face of described first locating wheel 531 or the second locating wheel 532 has the annular groove passed for solder, described fixed head 53 is also provided with wire-crossing wheel 533, first locating wheel 531 and the second locating wheel 532 play a part to locate solder, the solder on multiple payingoff mechanism is prevented mutually to be wound around, knotting, wire-crossing wheel 533 is for stretching solder.

In the present embodiment, described thread clamping mechanism 55 comprises the articulated slab 551 hinged with fixed head 53, described articulated slab 551 is provided with clamp wheel 552, described clamp wheel 552 aligns with reel 54 and arranges, the interval passed for solder is provided with between described clamp wheel 552 and reel 54, described fixed head 53 is also provided with for making clamp take turns 552 handles 534 be separated with reel 54, the side of described fixed head 53 is provided with connector lug 56, described connector lug 56 is positioned at immediately below clamp wheel 552 and reel 54 contact position, one end of described connector lug 56 offers the opening penetrated for solder, the other end of described connector lug 56 is connected with positioning pipe 57, described locating piece 442 is also provided with an adjutage 445, described adjutage 445 is equipped with the backstay 446 for stationary positioned pipe 57 end, solder is through the interval clamp wheel 552 and reel 54, clamp is taken turns 552 and is prevented solder from skidding and positioning action, solder enters in positioning pipe 57 through connector lug 56, the end of positioning pipe 57 is fixedly installed on the solder horn place of electric iron 443 by backstay 446, solder is soldered on the predetermined solder joint of electronic component 32 by electric iron 443 again, during without unwrapping wire, handle 534 is upwards moved, articulated slab 551 ejects by handle 534, clamp wheel 552 is separated with reel 54.

Described first portable plate 21 is also provided with some groups for collecting the gathering-device 24 of unnecessary solder, described gathering-device 24 comprises the accumulator 241 being fixedly installed on the first portable plate 21 upper end, described accumulator 241 offers the opening supplying the solder horn of electric iron 443 to stretch into, the sidewall of described accumulator 241 wears air gun 242 and inductor, the side of described workbench 1 is provided with the magnetic valve 243 worked for controlling air gun 242, after scolding tin is complete, first portable plate 21 resets, the solder horn of electric iron 443 stretches in accumulator 241, the solder horn that inductor senses electric iron 443 remains unnecessary solder, the solder that solder horn remains blows off by air gun, fallen in accumulator 241 by the solder blown off.

Above content is only preferred embodiment of the present invention, and for those of ordinary skill in the art, according to thought of the present invention, all will change in specific embodiments and applications, this description should not be construed as limitation of the present invention.

Claims (7)

1. a Full-automatic tin soldering machine, comprise frame, it is characterized in that: described erecting is equipped with workbench (1), shown in be provided with can first portable plate (21) of length travel the upper end of workbench (1), described workbench (1) side is provided with the CD-ROM drive motor (22) of driving first portable plate (21) displacement, the upper end of described first portable plate (21) is provided with several workpiece positions (23), workpiece position (23) is placed with welded plate (3), the top of described first portable plate (21) is provided with tin soldering equipment, described frame is also provided with solder actinobacillus device, described solder actinobacillus device comprises some groups of payingoff mechanisms and drives the drive motors (51) of some groups of payingoff mechanism work, described payingoff mechanism comprises actinobacillus wheel (52), the below of described actinobacillus wheel (52) is provided with fixed head (53), the motor shaft of described drive motors (51) is arranged in fixed head (53), the motor shaft of described drive motors (51) is socketed with reel (54) through the part of fixed head (53), the side of described reel (54) is provided with the thread clamping mechanism (55) preventing solder from skidding, fixed head (53) is provided with detent mechanism, described detent mechanism is arranged at the top of reel (54), described detent mechanism comprises the first locating wheel (531) and the second locating wheel (532), described first locating wheel (531) and the second locating wheel (532) alignment are arranged, the wheel face of described first locating wheel (531) or the second locating wheel (532) has the annular groove passed for solder, described fixed head (53) is also provided with wire-crossing wheel (533).
2. a kind of Full-automatic tin soldering machine according to claim 1, is characterized in that: described welded plate (3) is provided with two flutings (31), is provided with electronic component (32) in two described flutings (31).
3. a kind of Full-automatic tin soldering machine according to claim 1, it is characterized in that: tin soldering equipment comprise can upper and lower displacement the second portable plate (41) and drive the driving cylinder (42) of the second portable plate (41) displacement, described second portable plate (41) is provided with linking arm (43), and described linking arm (43) is provided with some group soldering tin mechanisms (44).
4. a kind of Full-automatic tin soldering machine according to claim 3, it is characterized in that: described soldering mechanism (44) comprises the fixed block (441) be fixedly connected with linking arm (43), the bottom of described fixed block (441) is fixedly installed locating piece (442), described locating piece (442) is arranged with electric iron (443), described soldering mechanism also comprises temperature controller (444), and described temperature controller (444) is electrically connected with electric iron (443).
5. a kind of Full-automatic tin soldering machine according to claim 1, it is characterized in that: described thread clamping mechanism (55) comprises the articulated slab (551) hinged with fixed head (53), described articulated slab (551) is provided with clamp wheel (552), described clamp wheel (552) is alignd with reel (54) and is arranged, the interval passed for solder is provided with between described clamp wheel (552) and reel (54), described fixed head (53) is also provided with the handle (534) be separated with reel (54) for making clamp take turns (552), the side of described fixed head (53) is provided with connector lug (56), described connector lug (56) is positioned at immediately below clamp wheel (552) and reel (54) contact position, one end of described connector lug (56) offers the opening penetrated for solder, the other end of described connector lug (56) is connected with positioning pipe (57).
6. a kind of Full-automatic tin soldering machine according to claim 4, is characterized in that: described locating piece (442) is also provided with an adjutage (445), and described adjutage (445) is equipped with the backstay (446) for stationary positioned pipe (57) end.
7. a kind of Full-automatic tin soldering machine according to claim 1, it is characterized in that: described first portable plate (21) is also provided with some groups for collecting the gathering-device (24) of unnecessary solder, described gathering-device (24) comprises the accumulator (241) being fixedly installed on the first portable plate (21) upper end, described accumulator (241) offers the opening supplying the solder horn of electric iron (443) to stretch into, the sidewall of described accumulator (241) wears air gun (242) and inductor, the side of described workbench (1) is provided with the magnetic valve (243) worked for controlling air gun (242).
CN201410124847.0A 2014-03-31 2014-03-31 A kind of Full-automatic tin soldering machine CN103846517B (en)

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Application Number Priority Date Filing Date Title
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CN103846517B true CN103846517B (en) 2016-04-13

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* Cited by examiner, † Cited by third party
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CN105397234B (en) * 2015-12-07 2017-08-01 苏州索力旺新能源科技有限公司 A kind of multi-purpose automatic spot-welding device
CN105397227B (en) * 2015-12-07 2017-09-01 苏州索力旺新能源科技有限公司 A kind of multi-purpose automatic spot tin device of terminal box paster production
CN105397228B (en) * 2015-12-07 2017-12-26 卜娟娟 A kind of automatic spot connection device
CN105537715A (en) * 2015-12-07 2016-05-04 苏州索力旺新能源科技有限公司 Automatic spot soldering device for SMT (Surface Mount Technology) production of connecting boxes
CN106141357A (en) * 2016-08-31 2016-11-23 刘惠强 A kind of Cellphone Repairs thermostatic type electric cautery

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EP0371630A1 (en) * 1988-11-29 1990-06-06 The Whitaker Corporation Self regulating temperature heater carrier strip
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CN202291734U (en) * 2011-09-08 2012-07-04 厦门凯瑞德自动化科技有限公司 Automatic soldering machine
CN203471095U (en) * 2013-09-23 2014-03-12 深圳市泰顺友电机电有限公司 Full-automatic floating machine
CN203778916U (en) * 2014-03-31 2014-08-20 东莞市德颖光电有限公司 Full-automatic tin soldering machine

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Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0371630A1 (en) * 1988-11-29 1990-06-06 The Whitaker Corporation Self regulating temperature heater carrier strip
CN201603932U (en) * 2010-03-03 2010-10-13 人和光伏科技有限公司 Automatic welding machine
CN202291734U (en) * 2011-09-08 2012-07-04 厦门凯瑞德自动化科技有限公司 Automatic soldering machine
CN203471095U (en) * 2013-09-23 2014-03-12 深圳市泰顺友电机电有限公司 Full-automatic floating machine
CN203778916U (en) * 2014-03-31 2014-08-20 东莞市德颖光电有限公司 Full-automatic tin soldering machine

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