CN103846517A - Full-automatic soldering machine - Google Patents

Full-automatic soldering machine Download PDF

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Publication number
CN103846517A
CN103846517A CN201410124847.0A CN201410124847A CN103846517A CN 103846517 A CN103846517 A CN 103846517A CN 201410124847 A CN201410124847 A CN 201410124847A CN 103846517 A CN103846517 A CN 103846517A
Authority
CN
China
Prior art keywords
wheel
solder
full
portable plate
reel
Prior art date
Application number
CN201410124847.0A
Other languages
Chinese (zh)
Other versions
CN103846517B (en
Inventor
牛志宇
Original Assignee
东莞市德颖光电有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
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Priority to CN201410124847.0A priority Critical patent/CN103846517B/en
Publication of CN103846517A publication Critical patent/CN103846517A/en
Application granted granted Critical
Publication of CN103846517B publication Critical patent/CN103846517B/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K3/00Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K3/00Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
    • B23K3/06Solder feeding devices; Solder melting pans
    • B23K3/0607Solder feeding devices
    • B23K3/063Solder feeding devices for wire feeding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K3/00Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
    • B23K3/08Auxiliary devices therefor

Abstract

The invention relates to the technical field of soldering equipment and particularly relates to a full-automatic soldering machine. The full-automatic soldering machine comprises a rack, wherein the rack is provided with a worktable; a first movable plate capable of being vertically moved is arranged at the upper end of the worktable; a driving motor for driving the first movable plate to move is arranged beside the worktable; a plurality of workpiece stations are arranged at the upper end of the first movable plate; a welding plate is arranged on each workpiece station; a soldering device is arranged above the first movable plate; and the rack is further provided with a solder wire paying-off device. Compared with manual work, the full-automatic soldering machine can finish a soldering process of more elements in shorter time, so that the full-automatic soldering machine has very high production efficiency and the labor cost can be effectively reduced; and furthermore, free work is carried out so that the precision is high and the quality of a product can be guaranteed.

Description

A kind of Full-automatic tin soldering machine
Technical field
The present invention relates to tin-soldering device technical field, relate in particular to a kind of Full-automatic tin soldering machine.
Background technology
It is comparatively extensive that soldering tin technique uses in the manufacturing process of electronic component, scolding tin step comprises retaining element, on the predetermined solder joint of element scolding tin, take off element etc., traditional scolding tin mode is by manually carrying out, owing to needing, the element of scolding tin is less, and precision prescribed is higher, manually weld often precision and can not be guaranteed, cause defective products rate higher, and artificial welding efficiency is low, cost of labor is high.
Summary of the invention
The object of the invention is to provides a kind of Full-automatic tin soldering machine for the deficiencies in the prior art, compare Traditional Man operation, the present invention is within the shorter time, can complete the more soldering tin technique of multicomponent, therefore possess high production efficiency, can effectively reduce cost of labor, in addition due to automatic job, precision is higher, and the quality of product can be protected.
For achieving the above object, a kind of Full-automatic tin soldering machine of the present invention, comprise frame, described erecting is equipped with workbench, shown in the upper end of workbench be provided with can length travel the first portable plate, described workbench side is provided with the CD-ROM drive motor that drives the first portable plate displacement, the upper end of described the first portable plate is provided with several workpiece positions, described in several, workpiece position is all placed with welded plate, and the top of described the first portable plate is provided with tin soldering equipment, and described frame is also provided with solder actinobacillus device.
As preferably, described welded plate is provided with two flutings, in two described flutings, is provided with electronic component.
As preferably, described welded plate is provided with two flutings, in two described flutings, is provided with electronic component.
As preferably, tin soldering equipment comprises the second portable plate that can upper and lower displacement and drives the driving cylinder of the second portable plate displacement, and described the second portable plate is provided with linking arm, and described linking arm is provided with some group soldering tins mechanism.
As preferably, described soldering mechanism comprises the fixed block being fixedly connected with linking arm, and the bottom of described fixed block is fixedly installed locating piece, and described locating piece is arranged with electric iron, described soldering mechanism also comprises temperature controller, and described temperature controller is electrically connected with electric iron.
As preferably, described solder actinobacillus device comprises some groups of payingoff mechanisms and drives the drive motors of some groups of payingoff mechanism work, described payingoff mechanism comprises actinobacillus wheel, the below of described actinobacillus wheel is provided with fixed head, the motor shaft of described drive motors is arranged in fixed head, the motor shaft of described drive motors is socketed with reel through the part of fixed head, and the side of described reel is provided with the thread clamping mechanism that prevents that solder from skidding.
As preferably, fixed head is provided with detent mechanism, described detent mechanism is arranged at the top of reel, described detent mechanism comprises the first locating wheel and the second locating wheel, described the first locating wheel and the alignment of the second locating wheel arrange, the wheel face of described the first locating wheel or the second locating wheel has the annular groove passing for solder, and described fixed head is also provided with wire-crossing wheel.
As preferably, described thread clamping mechanism comprises the articulated slab hinged with fixed head, described articulated slab is provided with clamp wheel, described clamp is taken turns the setting of aliging with reel, between described clamp wheel and reel, be provided with the interval of passing for solder, described fixed head is also provided with for making clamp take turns the handle separating with reel, the side of described fixed head is provided with connector lug, described connector lug is positioned under clamp wheel and reel contact position, one end of described connector lug offers the opening penetrating for solder, and the other end of described connector lug is connected with positioning pipe.
As preferably, described locating piece is also provided with an adjutage, and described adjutage is equipped with the backstay for stationary positioned pipe end.
As preferably, described the first portable plate is also provided with some groups for collecting the gathering-device of unnecessary solder, described gathering-device comprises the accumulator that is fixedly installed on the first portable plate upper end, described accumulator offers the opening stretching into for the solder horn of electric iron, the sidewall of described accumulator wears air gun and inductor, and the side of described workbench is provided with the magnetic valve for controlling air gun work.
Beneficial effect of the present invention: the present invention is positioned over the welded plate that electronic component is housed in workpiece position, drive motor the first portable plate carries out length feed, solder actinobacillus device starts unwrapping wire action, tin soldering equipment is soldered to solder on the predetermined solder joint of electronic component, compare Traditional Man operation, the present invention is within the shorter time, can complete the more soldering tin technique of multicomponent, therefore possesses high production efficiency, can effectively reduce cost of labor, in addition due to automatic job, precision is higher, and the quality of product can be protected.
Brief description of the drawings
Fig. 1 is perspective view of the present invention.
Fig. 2 is the perspective view of welded plate of the present invention.
Fig. 3 is the perspective view of tin soldering equipment of the present invention.
Fig. 4 is the perspective view of soldering mechanism of the present invention.
Fig. 5 is the perspective view of solder actinobacillus device of the present invention.
Fig. 6 is the structural representation of thread clamping mechanism of the present invention while aliging with reel.
Fig. 7 is the structural representation of thread clamping mechanism of the present invention while separating with reel.
Fig. 8 is the top view of the present invention's the first portable plate.
Reference numeral comprises:
1-workbench, 21-the first portable plate 22-CD-ROM drive motor
23-workpiece position, 24-gathering-device, 241-accumulator
242-air gun, 243-magnetic valve, 3-welded plate
31-fluting, 32-electronic component the 41-the second portable plate
42-driving cylinder, 43-linking arm, 44-soldering mechanism
441-fixed block, 442-locating piece, 443-electric iron
444-temperature controller, 445-adjutage, 446-backstay
51-drive motors, 52-actinobacillus wheel, 53-fixed head
531-the first locating wheel the 532-the second locating wheel
533-wire-crossing wheel, 534-handle, 54-reel
55-thread clamping mechanism, 551-articulated slab, 552-clamp wheel
56-connector lug, 57-positioning pipe.
Detailed description of the invention
Below in conjunction with accompanying drawing, the present invention is described in detail.
As shown in Figures 1 to 8, a kind of Full-automatic tin soldering machine, comprise frame, described erecting is equipped with workbench 1, shown in the upper end of workbench 1 be provided with can length travel the first portable plate 21, described workbench 1 side is provided with the CD-ROM drive motor 22 that drives the first portable plate 21 displacements, the upper end of described the first portable plate 21 is provided with several workpiece positions 23, described in several, workpiece position 23 is all placed with welded plate 3, the top of described the first portable plate 21 is provided with tin soldering equipment, and described frame is also provided with solder actinobacillus device.
The present embodiment is positioned over the welded plate 3 that electronic component 32 is housed in workpiece position 23, CD-ROM drive motor 22 drives the first portable plate 21 to carry out length feed, solder actinobacillus device starts unwrapping wire action, tin soldering equipment is soldered to solder on the predetermined solder joint of electronic component 32, compare Traditional Man operation, the present invention is within the shorter time, can complete the more soldering tin technique of multicomponent, therefore possesses high production efficiency, can effectively reduce cost of labor, in addition due to automatic job, precision is higher, and the quality of product can be protected.
In the present embodiment, tin soldering equipment comprises the second portable plate 41 that can upper and lower displacement and drives the driving cylinder 42 of the second portable plate 41 displacements, described the second portable plate 41 is provided with linking arm 43, described linking arm 43 is provided with some group soldering tins mechanism 44, described soldering mechanism 44 comprises the fixed block 441 being fixedly connected with linking arm 43, the bottom of described fixed block 441 is fixedly installed locating piece 442, described locating piece 442 is arranged with electric iron 443, described soldering mechanism also comprises temperature controller 444, described temperature controller 444 is electrically connected with electric iron 443, the first portable plate 21 carries out after length feed, drive cylinder 42 to drive the second portable plate 41 to move down, electric iron 443 is soldered to solder on the predetermined solder joint of electronic component 32, the electric iron 443 that the present embodiment adopts is constant temperature electric iron, temperature controller 444 is realized temperature control conduction time by controlling, while switching on to electric iron 443, the temperature rise of flatiron, in the time reaching predetermined temperature, because having reached curie point magnetic, kicker magnet sensor disappears, thereby magnetic core contact is disconnected, at this moment just stop powering to electric iron 443, when temperature is during lower than the curie point of kicker magnet sensor, kicker magnet just recovers magnetic, and inhales the permanent magnet in moving magnetic core switch, makes the contacting of gauge tap, continues to power to electric iron 443, and the predetermined temperature of electric iron 443 of the present invention is 380 degree to 400 degree.
In the present embodiment, described solder actinobacillus device comprises some groups of payingoff mechanisms and drives the drive motors 51 of some groups of payingoff mechanism work, described payingoff mechanism comprises actinobacillus wheel 52, the below of described actinobacillus wheel 52 is provided with fixed head 53, the motor shaft of described drive motors 51 is arranged in fixed head 53, the motor shaft of described drive motors 51 is socketed with reel 54 through the part of fixed head 53, the side of described reel 54 is provided with the thread clamping mechanism 55 that prevents that solder from skidding, drive motors 51 drives reel 54 to rotate, reel 54 does bracing wire action to the solder on actinobacillus wheel 52, solder is delivered to the solder horn place of electric iron 443, electric iron 443 is soldered to solder on the predetermined solder joint of electronic component 32 again, thread clamping mechanism 55 prevents that reel 54 is in bracing wire process, there is solder skidding.
In the present embodiment, fixed head 53 is provided with detent mechanism, described detent mechanism is arranged at the top of reel 54, described detent mechanism comprises the first locating wheel 531 and the second locating wheel 532, described the first locating wheel 531 and the second locating wheel 532 alignment arrange, the wheel face of described the first locating wheel 531 or the second locating wheel 532 has the annular groove passing for solder, described fixed head 53 is also provided with wire-crossing wheel 533, the first locating wheel 531 and the second locating wheel 532 play location solder, prevent that the solder on multiple payingoff mechanisms is wound around mutually, knotting, wire-crossing wheel 533 is for stretching solder.
In the present embodiment, described thread clamping mechanism 55 comprises the articulated slab 551 hinged with fixed head 53, described articulated slab 551 is provided with clamp wheel 552, described clamp wheel 552 setting of aliging with reel 54, between described clamp wheel 552 and reel 54, be provided with the interval of passing for solder, described fixed head 53 is also provided with for making clamp wheel 552 handles 534 that separate with reel 54, the side of described fixed head 53 is provided with connector lug 56, described connector lug 56 is positioned under clamp wheel 552 and reel 54 contact positions, one end of described connector lug 56 offers the opening penetrating for solder, the other end of described connector lug 56 is connected with positioning pipe 57, described locating piece 442 is also provided with an adjutage 445, described adjutage 445 is equipped with the backstay 446 for stationary positioned pipe 57 ends, the interval of solder through clamp wheel 552 and reel 54, 552, clamp wheel prevents that solder from skidding and positioning action, solder enters in positioning pipe 57 through connector lug 56, the end of positioning pipe 57 is fixedly installed on the solder horn place of electric iron 443 by backstay 446, electric iron 443 is soldered to solder on the predetermined solder joint of electronic component 32 again, during without unwrapping wire, handle 534 is upwards moved, handle 534 ejects articulated slab 551, clamp wheel 552 separates with reel 54.
Described the first portable plate 21 is also provided with some groups for collecting the gathering-device 24 of unnecessary solder, described gathering-device 24 comprises the accumulator 241 that is fixedly installed on the first portable plate 21 upper ends, described accumulator 241 offers the opening stretching into for the solder horn of electric iron 443, the sidewall of described accumulator 241 wears air gun 242 and inductor, the side of described workbench 1 is provided with the magnetic valve 243 of working for controlling air gun 242, after scolding tin is complete, the first portable plate 21 resets, the solder horn of electric iron 443 stretches in accumulator 241, inductor senses on the solder horn of electric iron 443 and remains unnecessary solder, air gun blows solder residual on solder horn off, the solder being blown off falls in accumulator 241.
Above content is only preferred embodiment of the present invention, for those of ordinary skill in the art, according to thought of the present invention, all will change in specific embodiments and applications, and this description should not be construed as limitation of the present invention.

Claims (9)

1. a Full-automatic tin soldering machine, comprise frame, it is characterized in that: described erecting is equipped with workbench (1), shown in the upper end of workbench (1) be provided with can length travel the first portable plate (21), described workbench (1) side is provided with the CD-ROM drive motor (22) that drives the first portable plate (21) displacement, the upper end of described the first portable plate (21) is provided with several workpiece positions (23), workpiece position (23) is placed with welded plate (3), the top of described the first portable plate (21) is provided with tin soldering equipment, and described frame is also provided with solder actinobacillus device.
2. a kind of Full-automatic tin soldering machine according to claim 1, is characterized in that: described welded plate (3) is provided with two flutings (31), is provided with electronic component (32) in two described flutings (31).
3. a kind of Full-automatic tin soldering machine according to claim 1, it is characterized in that: tin soldering equipment comprises the second portable plate (41) that can upper and lower displacement and drives the driving cylinder (42) of the second portable plate (41) displacement, described the second portable plate (41) is provided with linking arm (43), and described linking arm (43) is provided with some group soldering tin mechanisms (44).
4. a kind of Full-automatic tin soldering machine according to claim 3, it is characterized in that: described soldering mechanism (44) comprises the fixed block (441) being fixedly connected with linking arm (43), the bottom of described fixed block (441) is fixedly installed locating piece (442), described locating piece (442) is arranged with electric iron (443), described soldering mechanism also comprises temperature controller (444), and described temperature controller (444) is electrically connected with electric iron (443).
5. a kind of Full-automatic tin soldering machine according to claim 1, it is characterized in that: described solder actinobacillus device comprises some groups of payingoff mechanisms and drives the drive motors (51) of some groups of payingoff mechanism work, described payingoff mechanism comprises actinobacillus wheel (52), the below of described actinobacillus wheel (52) is provided with fixed head (53), the motor shaft of described drive motors (51) is arranged in fixed head (53), the motor shaft of described drive motors (51) is socketed with reel (54) through the part of fixed head (53), the side of described reel (54) is provided with the thread clamping mechanism (55) that prevents solder and skid.
6. a kind of Full-automatic tin soldering machine according to claim 5, it is characterized in that: fixed head (53) is provided with detent mechanism, described detent mechanism is arranged at the top of reel (54), described detent mechanism comprises the first locating wheel (531) and the second locating wheel (532), described the first locating wheel (531) and the second locating wheel (532) alignment arrange, the wheel face of described the first locating wheel (531) or the second locating wheel (532) has the annular groove passing for solder, and described fixed head (53) is also provided with wire-crossing wheel (533).
7. a kind of Full-automatic tin soldering machine according to claim 5, it is characterized in that: described thread clamping mechanism (55) comprises the articulated slab (551) hinged with fixed head (53), described articulated slab (551) is provided with clamp wheel (552), described clamp wheel (552) setting of aliging with reel (54), between described clamp wheel (552) and reel (54), be provided with the interval of passing for solder, described fixed head (53) is also provided with the handle (534) for clamp wheel (552) is separated with reel (54), the side of described fixed head (53) is provided with connector lug (56), described connector lug (56) is positioned under clamp wheel (552) and reel (54) contact position, one end of described connector lug (56) offers the opening penetrating for solder, the other end of described connector lug (56) is connected with positioning pipe (57).
8. a kind of Full-automatic tin soldering machine according to claim 4, is characterized in that: described locating piece (442) is also provided with an adjutage (445), and described adjutage (445) is equipped with the backstay (446) for stationary positioned pipe (57) end.
9. a kind of Full-automatic tin soldering machine according to claim 1, it is characterized in that: described the first portable plate (21) is also provided with some groups for collecting the gathering-device (24) of unnecessary solder, described gathering-device (24) comprises the accumulator (241) that is fixedly installed on the first portable plate (21) upper end, described accumulator (241) offers the opening stretching into for the solder horn of electric iron (443), the sidewall of described accumulator (241) wears air gun (242) and inductor, the side of described workbench (1) is provided with the magnetic valve (243) for controlling air gun (242) work.
CN201410124847.0A 2014-03-31 2014-03-31 A kind of Full-automatic tin soldering machine CN103846517B (en)

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Application Number Priority Date Filing Date Title
CN201410124847.0A CN103846517B (en) 2014-03-31 2014-03-31 A kind of Full-automatic tin soldering machine

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CN103846517A true CN103846517A (en) 2014-06-11
CN103846517B CN103846517B (en) 2016-04-13

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105397227A (en) * 2015-12-07 2016-03-16 苏州索力旺新能源科技有限公司 Multipurpose automatic tin spot-soldering device for production of junction box substrates
CN105397228A (en) * 2015-12-07 2016-03-16 苏州索力旺新能源科技有限公司 Automatic spot welding device
CN105397234A (en) * 2015-12-07 2016-03-16 苏州索力旺新能源科技有限公司 Multifunctional automatic spot-welding device
CN105537715A (en) * 2015-12-07 2016-05-04 苏州索力旺新能源科技有限公司 Automatic spot soldering device for SMT (Surface Mount Technology) production of connecting boxes
CN106141357A (en) * 2016-08-31 2016-11-23 刘惠强 A kind of Cellphone Repairs thermostatic type electric cautery

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Publication number Priority date Publication date Assignee Title
EP0371630A1 (en) * 1988-11-29 1990-06-06 The Whitaker Corporation Self regulating temperature heater carrier strip
JPH0943622A (en) * 1995-07-28 1997-02-14 Matsushita Electric Ind Co Ltd Display panel module producing device and production of the module
JPH09267168A (en) * 1996-03-29 1997-10-14 Hitachi Ltd Method for automatically brazing heat exchanger, and brazing equipment used therefor
CN201603932U (en) * 2010-03-03 2010-10-13 人和光伏科技有限公司 Automatic welding machine
CN202291734U (en) * 2011-09-08 2012-07-04 厦门凯瑞德自动化科技有限公司 Automatic soldering machine
CN203471095U (en) * 2013-09-23 2014-03-12 深圳市泰顺友电机电有限公司 Full-automatic floating machine
CN203778916U (en) * 2014-03-31 2014-08-20 东莞市德颖光电有限公司 Full-automatic tin soldering machine

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0371630A1 (en) * 1988-11-29 1990-06-06 The Whitaker Corporation Self regulating temperature heater carrier strip
JPH0943622A (en) * 1995-07-28 1997-02-14 Matsushita Electric Ind Co Ltd Display panel module producing device and production of the module
JPH09267168A (en) * 1996-03-29 1997-10-14 Hitachi Ltd Method for automatically brazing heat exchanger, and brazing equipment used therefor
CN201603932U (en) * 2010-03-03 2010-10-13 人和光伏科技有限公司 Automatic welding machine
CN202291734U (en) * 2011-09-08 2012-07-04 厦门凯瑞德自动化科技有限公司 Automatic soldering machine
CN203471095U (en) * 2013-09-23 2014-03-12 深圳市泰顺友电机电有限公司 Full-automatic floating machine
CN203778916U (en) * 2014-03-31 2014-08-20 东莞市德颖光电有限公司 Full-automatic tin soldering machine

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105397227A (en) * 2015-12-07 2016-03-16 苏州索力旺新能源科技有限公司 Multipurpose automatic tin spot-soldering device for production of junction box substrates
CN105397228A (en) * 2015-12-07 2016-03-16 苏州索力旺新能源科技有限公司 Automatic spot welding device
CN105397234A (en) * 2015-12-07 2016-03-16 苏州索力旺新能源科技有限公司 Multifunctional automatic spot-welding device
CN105537715A (en) * 2015-12-07 2016-05-04 苏州索力旺新能源科技有限公司 Automatic spot soldering device for SMT (Surface Mount Technology) production of connecting boxes
CN105397234B (en) * 2015-12-07 2017-08-01 苏州索力旺新能源科技有限公司 A kind of multi-purpose automatic spot-welding device
CN105397228B (en) * 2015-12-07 2017-12-26 卜娟娟 A kind of automatic spot connection device
CN106141357A (en) * 2016-08-31 2016-11-23 刘惠强 A kind of Cellphone Repairs thermostatic type electric cautery

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