CN103844423B - Automatic down filling method and automatic down filling equipment - Google Patents
Automatic down filling method and automatic down filling equipment Download PDFInfo
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- CN103844423B CN103844423B CN201210519386.8A CN201210519386A CN103844423B CN 103844423 B CN103844423 B CN 103844423B CN 201210519386 A CN201210519386 A CN 201210519386A CN 103844423 B CN103844423 B CN 103844423B
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Abstract
The invention discloses an automatic down filling method which comprises the following steps that a control system controls an automatic down grabbing device to grab down into a down coat part; an automatic measurement device measures and stores the weight of the down coat part filled with the down; the control system reads the weight from the automatic measurement device, judges whether the weight reaches a regulated weight range, and controls the automatic down grabbing device to carry out down increasing and decreasing operation according to a judgment result so as to enable the weight of the down coat part to reach the regulated weight range; and when the weight of the down coat part reaches the regulated weight range, an automatic sealing device carries out sealing on the down coat part. The automatic down filling method disclosed by the invention adopts a manipulator structure to carry out filling of the down, so that a worker is liberated from the heavy and dull down filling work which damages the body and the mind and when the worker is liberated, down filling efficiency is improved and labor cost of an enterprise is saved. Moreover, the invention also provides automatic down filling equipment suitable for the automatic down filling method.
Description
Technical field
The present invention relates to eider down stowage unit technical field, particularly relate to automatically filling velvet figures method and automatically filling suede equipment in the production of a kind of down jackets.
Background technology
China is weaving and textile garment big country, textile industry is the industry that labor intensity is high and external dependence degree is larger in China at present, and the sustained, stable growth of textile and garment industry is most important to the foreign exchange reserve of guarantee China, balance of international payments/ balance of payment, stable RMB exchange rate, solution social employment etc.But just because of labor intensity is high and external dependence degree is comparatively large, the impact that China's textile industry is subject to when global stagflation also can be larger.Current widespread consensus is that textile industry wants to establish oneself in an unassailable position in international competition, must promote the original creativity of industry, improve added value of product, and the core of everything must from basic research.
Current, in down jackets production process, the filling of eider down substantially or filling suede by hand by workman completes, when filling suede, operator wears totally-enclosed clothes, one people is according to the actual amount electronic scale weighing of required eider down, one man operation cut-parts, a people fills, and such processing method exists following shortcoming: one, fill that suede is slow, efficiency is low, labor strength is large; Two, affect the healthy of workman, bring certain disease risk to workman; Three, need artificial in a large number in eider down stowing operation, improve the recruitment cost of enterprise, in addition, actual suede amount of filling is made to be difficult to grasp, for the down jackets of same batch, even if fill suede task by taking on a collection of workman by filling suede by hand, often also there are this those few or those these few phenomenons many many, therefore have that the down jackets of same batch are actual fills the inconsistent phenomenon of suede amount, thus affect the quality of down jackets, and then add the negative effect of enterprise.
That reforms and opens up to the outside world along with expanding economy and China gos deep into, and the enterprise model of labour intensive is faced with serious challenge, how to utilize prior art design automatically to fill the method and apparatus of suede, becomes current research personnel urgent problem.
Summary of the invention
Object of the present invention is exactly to solve above-mentioned prior art Problems existing, one is provided automatically to fill velvet figures method, this fills the automatic filling that velvet figures method can realize eider down automatically, make workman from heavy, uninteresting, to body and mind, there is certain filling suede work of injury and free, and it is high to fill suede efficiency, greatly save the recruitment cost of enterprise; In addition, the present invention also provide a kind of be applicable to above-mentioned automatically fill velvet figures method automatically fill suede equipment.
For realizing above-mentioned purpose of the present invention, the velvet figures method that automatically fills of the present invention comprises the steps:
A) control system controls automatically to grab suede device and grab in down jackets parts by the eider down be placed on eider down transmission device;
B) utilize self-operated measuring unit to measure and preserve the weight of the down jackets parts that eider down is housed;
C) control system reads described weight from described self-operated measuring unit and judges whether it reaches the weight range of regulation, control described suede device of automatically grabbing according to judged result and carry out eider down increase and decrease operation, to make the weight of the down jackets parts that eider down is housed reach the weight range of regulation;
D) when the weight of the down jackets parts that eider down is housed reaches the weight range of regulation, control system controls automatic sealing device and seals the described down jackets parts that eider down is housed.
Wherein, described step B) comprising:
B1) measured by the measuring instrument in self-operated measuring unit and the weight of the down jackets parts of eider down is housed described in showing;
B2) readout instrument obtains from described measuring instrument and the weight of the down jackets parts of eider down is housed described in preserving.
Further, described step B2) comprising:
Readout instrument utilizes camera absorb the weight of described measuring instrument display and carried out buffer memory.
Or, described step B2) comprising:
Readout instrument directly obtains measured weight and is carried out buffer memory from described measuring instrument.
Wherein, described step C) comprising:
C1) computer in control system reads described weight from described self-operated measuring unit and judges whether it reaches the weight range of regulation, and judged result is exported to the controller of control system;
C2) controller carries out eider down increase and decrease operation, to make the weight of the down jackets parts that eider down is housed reach the weight range of regulation according to the described suede device of automatically grabbing of judged result control.
Further, described step C2) comprising:
C21) prescribe a time limit when judged result does not reach the lower of the weight range of described regulation, controller controls described suede device (1) of automatically grabbing and is grabbed in down jackets parts by the eider down be placed on eider down transmission device, to make the weight of the down jackets parts that eider down is housed reach the weight range of regulation;
C22) prescribe a time limit when judged result exceeds the upper of the weight range of described regulation, controller controls described suede device (1) of automatically grabbing and is caught from the down jackets parts that eider down is housed by eider down, to make the weight of the down jackets parts that eider down is housed reach the weight range of regulation;
C23) when judged result reaches the weight range of described regulation, controller controls described suede device (1) of automatically grabbing and carries out Z-operation.
The present invention also provides a kind of and is applicable to above-mentioned automatically filling and automatically fills suede equipment in velvet figures method, and it comprises: automatically grab suede device, for being grabbed into by eider down or catching down jackets parts; Self-operated measuring unit, for measuring and preserving the weight of the down jackets parts that eider down is housed; With the control system of automatically grabbing suede device and being connected respectively with self-operated measuring unit, carry out grabbing suede operation for controlling described suede device of automatically grabbing, and read described weight from described self-operated measuring unit and judge whether it reaches the weight range of regulation, and carry out eider down increase and decrease operation, to make the weight of the down jackets parts that eider down is housed reach the weight range of regulation according to the described suede device of automatically grabbing of judged result control; Automatic sealing device, under control of the control system, the down jackets parts that eider down is housed weight being reached the weight range of regulation seal.
Wherein, described suede device of automatically grabbing is robot manipulator structure, and it comprises: for providing the power part of the energy; What be connected with power part grabs suede parts and support component; Wherein, the action that suede parts carry out grabbing suede, put suede and mobile described down jackets parts under the support of drive disk assembly and support component is grabbed.
Wherein, described self-operated measuring unit comprises: measuring instrument, for measuring and the weight of the down jackets parts of eider down being housed described in showing; Readout instrument, for obtaining from described measuring instrument and the weight of the down jackets parts of eider down being housed described in preserving.
Wherein, described control system comprises: the computer be connected with described readout instrument, and it reads described weight from described readout instrument and judges whether it reaches the weight range of regulation, and the result after judging is exported; The controller be connected with computer, it controls described suede device of automatically grabbing according to judged result and carries out eider down increase and decrease operation, to make the weight of the down jackets parts that eider down is housed reach the weight range of regulation, and control automatic sealing device these down jackets parts are sealed.
Compared with prior art, the beneficial effect automatically filling velvet figures method of the present invention embodies in the following areas:
1) velvet figures method that automatically fills of the present invention adopts robot manipulator structure to carry out the filling of eider down, make workman from heavy, uninteresting, to body and mind, there is certain filling suede work of injury and free, reduce the labour intensity of workman, workman's Expectancy reduced;
2) of the present inventionly automatically fill the full-automatic filling that velvet figures method achieves eider down, while liberation is artificial, improves and fill suede efficiency, greatly save the recruitment cost of enterprise.
Below in conjunction with accompanying drawing, the present invention will be described in detail.
Accompanying drawing explanation
Fig. 1 is the flow chart automatically filling velvet figures method of the present invention;
Fig. 2 is the composition frame chart automatically filling suede equipment of the present invention;
Fig. 3 is operating diagram of automatically grabbing suede device of the present invention.
Detailed description of the invention
As shown in Figure 2 and Figure 3, the invention provides one and automatically fill suede equipment, it comprises the control system of automatically grabbing suede device, self-operated measuring unit, automatic sealing device and being connected respectively with above-mentioned three devices.Wherein, automatically fill suede equipment eider down is grabbed into or catches down jackets parts; Self-operated measuring unit is measured and is preserved the weight of the down jackets parts that eider down is housed; Control system controls automatically to grab suede device and carries out grabbing suede operation, and the weight that the down jackets parts of eider down are housed is read from self-operated measuring unit, and judge whether this weight reaches the weight range of regulation, control automatically to grab the increase and decrease operation that suede device carries out eider down, to make the weight of the down jackets parts that eider down is housed reach the weight range of regulation according to judged result simultaneously; And automatic sealing device under control of the control system, the down jackets parts that eider down is housed weight being reached the weight range of regulation seal.
Wherein, suede device of automatically grabbing of the present invention is robot manipulator structure, and it comprises: drive disk assembly; What be connected respectively with drive disk assembly grabs suede parts and support component; Wherein, grab suede parts and move up and down and/or rotary motion under the support of drive disk assembly and support component, and carry out grabbing suede, put suede, the action such as mobile down jackets parts.
Concrete, as shown in Figure 3, the suede parts of grabbing in robot manipulator structure are connected with support component by drive disk assembly, and wherein support component fixed in position is on brace table, and its quantity is generally 3-4; Be installed on each support component and with the quantity of the drive disk assembly of transmission device and can adopt one or more, its quantity is determined according to the concrete condition of production, and each drive disk assembly is provided with one and grabs suede parts.When robot manipulator structure receives the instruction of also executive control system, grab suede parts to carry out moving up and down and/or rotary motion under the support of drive disk assembly and support component, to move on eider down transmission device by needing the down jackets parts carrying out filling suede, and capture eider down from eider down transmission device and need to carry out filling in the down jackets parts of suede or the eider down had more in down jackets parts is caught and is positioned on eider down transmission device to put it into, or the down jackets parts that eider down is housed that the weight after sealing reaches the weight range of regulation are moved on down jackets parts transmission device, the down jackets parts that eider down is housed to be sent to next step position that down jackets are produced.Robot manipulator structure of the present invention adopts in prior art and can realize grabbing, puts and the robot manipulator structure of moving-member.
The support component of robot manipulator structure is provided with self-operated measuring unit, and this self-operated measuring unit comprises: measuring instrument, for measuring and showing the weight of the down jackets parts that eider down is housed; Readout instrument, for obtaining from measuring instrument and preserving the weight of the down jackets parts that eider down is housed.In the application, measuring instrument can adopt in prior art and can realize measuring weight and the measuring instrument showing weight, and readout instrument can be by the weight that the down jackets parts of eider down are housed that shows in CCD camera picked-up measuring instrument and be carried out buffer memory, also can be from measuring instrument, directly obtain weight that the down jackets parts of eider down are housed and carried out buffer memory.
Self-operated measuring unit of the present invention adopts gallus-type or other mounting means to be fixed on support component, and need the down jackets parts carrying out filling suede also to lift on the supporting member, when grabbing suede parts and eider down being positioned in down jackets parts, the weight of self-operated measuring unit to the down jackets parts that eider down is housed is measured, when the weight of the down jackets parts that eider down is housed reaches the weight range of regulation, these down jackets parts seal by automatic sealing device.Equally, automatic sealing device is also installed on support component, and it adopts the down jackets parts that standard machinery presss from both sides weight range weight being reached regulation to seal.
Robot manipulator structure of the present invention, self-operated measuring unit are all connected with control system with automatic sealing device, and perform corresponding operation at the control.Control system of the present invention comprises: controller and coupled computer.Wherein, when to when needing the down jackets parts filling suede to fill suede, controller controls automatically to grab suede device and is grabbed by eider down into down jackets parts from eider down transmission device, and the measuring instrument controlled in self-operated measuring unit is measured the weight that this is equipped with the down jackets parts of eider down and shows, readout instrument obtains and sends it to the computer in control system after preserving this weight, and computer judges the weight read from readout instrument according to the weight range of the regulation wherein set, and the result after judging is exported to controller, controller controls automatically to grab suede device according to judged result again, self-operated measuring unit and automatic sealing device perform corresponding operation.
Such as, prescribe a time limit when judged result does not reach the lower of the weight range of the regulation set in computer, controller controls automatically to grab in suede device to grab suede parts and grabbed by the eider down be placed on eider down transmission device in down jackets parts to increase its weight, and control the weight of self-operated measuring unit to down jackets parts now and measure, grab suede parts to pass through once or repeated multiple times crawl eider down, accordingly, self-operated measuring unit once or the weight of the repeated multiple times down jackets parts to being equipped with eider down measure, the weight of the down jackets parts that eider down is housed finally is made to reach the weight range of regulation, prescribe a time limit when judged result exceeds the upper of the weight range of regulation, controller controls to grab suede parts and is caught from the down jackets parts that eider down is housed by eider down, to make the weight of the down jackets parts that eider down is housed reduce and reach the weight range of regulation, and when judged result reaches the weight range of regulation, controller controls to grab suede parts and carries out Z-operation, now grab the grasping manipulation that suede parts do not perform eider down, and automatic sealing device under the control of the controller, seals the down jackets parts that eider down is housed reaching predetermined weight scope.
Below, the composition frame chart automatically filling suede equipment shown in the flow chart automatically filling velvet figures method shown in composition graphs 1 and Fig. 2, is specifically introduced suede process of automatically filling of the present invention.
Automatically the velvet figures method that fills of the present invention comprises the steps:
First, under control of the control system, automatically grabbing suede device grabs in required down jackets parts of filling by the eider down sent from eider down transmission device;
Then, utilize self-operated measuring unit to measure and preserve the weight M of the down jackets parts that eider down is housed;
Then, control system reads the weight M that the down jackets parts of eider down are housed from self-operated measuring unit, and judge whether it reaches the weight range (Mmin of regulation, Mmax), control automatically to grab suede device according to judged result and carry out the crawl of eider down to realize increase and decrease operation, thus make the weight of the down jackets parts that eider down is housed reach the weight range (Mmin, Mmax) of regulation;
Finally, when the weight of the down jackets parts that eider down is housed reaches weight range (Mmin, the Mmax) of regulation, control system controls automatic sealing device and seals the down jackets parts that eider down is housed.
Concrete, as shown in Figure 1, suede parts are grabbed under control of the control system in suede device when automatically grabbing, after needing a certain amount of eider down to grab the down jackets parts of filling needed for lifting on the supporting member according to actual design, measuring instrument in self-operated measuring unit is measured and is shown the weight M that this is equipped with the down jackets parts of eider down, and readout instrument utilizes CCD camera absorb the weight M shown by measuring instrument and carried out buffer memory, or directly from measuring instrument, obtain measured weight M and carried out buffer memory; Then, the computer in control system reads this weight M from readout instrument, and judges whether it reaches the weight range (Mmin, Mmax) of regulation, and judged result is exported to the controller in control system.In the weight range of regulation, the numerical value of Mmin and Mmax is respectively (1-a%) M ＇ and (1+a%) M ＇, wherein, M ＇ is the standard weights of the down jackets parts that eider down is housed, and a is that compared with its standard weights one of the weight of the down jackets parts that eider down is housed allows difference.After controller receives judged result, control automatically to grab suede device according to judged result and carry out eider down increase and decrease operation, to make the weight of the down jackets parts that eider down is housed reach the weight range (Mmin, Mmax) of regulation; And when the weight of the down jackets parts that eider down is housed reaches weight range (Mmin, the Mmax) of regulation, control system controls automatic sealing device and seals the down jackets parts that eider down is housed.
Wherein, when computer in control system is equipped with the weight M of the down jackets parts of eider down from readout instrument reading and judges, its judged result is divided into three kinds, and controller controls automatically to grab suede device, self-operated measuring unit and automatic sealing device according to these three kinds of judged results and performs corresponding action.When the judged result of computer be weight M do not reach the lower limit Mmin of the weight range of regulation time, controller control automatically grab in suede device grab suede parts by the eider down be placed on eider down transmission device by once or repeated multiple times mode grab in down jackets parts, accordingly, self-operated measuring unit once or repeated multiple times measure the weight of the down jackets parts that eider down is housed and preserve, finally to make the weight of the down jackets parts that eider down is housed reach the weight range (Mmin, Mmax) of regulation; When computer judged result be weight M exceed the upper limit Mmax of the weight range of regulation time, controller controls to grab suede parts and is caught by eider down to reduce its weight from the down jackets parts that eider down is housed, so by once or repeated multiple times catch operation, to make the weight of the down jackets parts that eider down is housed reach the weight range (Mmin, Mmax) of regulation; And when computer judged result be weight M reached the weight range of regulation time, controller controls automatically to grab suede device and carries out Z-operation, namely the operation that suede device no longer carries out capturing eider down is automatically grabbed, now, automatic sealing device seals the down jackets parts that eider down is housed of the weight range reaching regulation under the control of the controller.And the down jackets parts after sealing are grabbed suede parts and moved on down jackets parts transmission device, to send it to next step position that down jackets are produced.
The present invention passes through eider down automatic filling in down jackets parts, instead of the method that suede is filled in traditional craft, workman is freed from heavy, uninteresting filling suede work, and workman can complete the work that 5-10 workman can complete, greatly improve production efficiency, and reduce recruitment cost.
Although be explained in detail the present invention above; but the present invention is not limited thereto; those skilled in the art can principle according to the present invention modify, and therefore, all various amendments carried out according to principle of the present invention all should be understood to reach protection scope of the present invention.
Claims (10)
1. automatically fill a velvet figures method, it is characterized in that, comprise the steps:
A) control system controls automatically to grab suede device and grab in down jackets parts by the eider down be placed on eider down transmission device;
B) utilize self-operated measuring unit to measure and preserve the weight of the down jackets parts that eider down is housed;
C) control system reads described weight from described self-operated measuring unit and judges whether it reaches the weight range of regulation, control described suede device of automatically grabbing according to judged result and carry out eider down increase and decrease operation, to make the weight of the down jackets parts that eider down is housed reach the weight range of regulation;
D) when the weight of the down jackets parts that eider down is housed reaches the weight range of regulation, control system controls automatic sealing device and seals the described down jackets parts that eider down is housed.
2. according to claim 1ly automatically fill velvet figures method, it is characterized in that, described step B) comprising:
B1) measured by the measuring instrument in self-operated measuring unit and the weight of the down jackets parts of eider down is housed described in showing;
B2) readout instrument obtains from described measuring instrument and the weight of the down jackets parts of eider down is housed described in preserving.
3. according to claim 2ly automatically fill velvet figures method, it is characterized in that, described step B2) comprising:
Readout instrument utilizes camera absorb the weight of described measuring instrument display and carried out buffer memory.
4. according to claim 2ly automatically fill velvet figures method, it is characterized in that, described step B2) comprising:
Readout instrument directly obtains measured weight and is carried out buffer memory from described measuring instrument.
5. according to claim 1ly automatically fill velvet figures method, it is characterized in that, described step C) comprising:
C1) computer in control system reads described weight from described self-operated measuring unit and judges whether it reaches the weight range of regulation, and judged result is exported to the controller of control system;
C2) controller carries out eider down increase and decrease operation, to make the weight of the down jackets parts that eider down is housed reach the weight range of regulation according to the described suede device of automatically grabbing of judged result control.
6. according to claim 5ly automatically fill velvet figures method, it is characterized in that, described step C2) comprising:
C21) prescribe a time limit when judged result does not reach the lower of the weight range of described regulation, controller controls described suede device of automatically grabbing and is grabbed in down jackets parts by the eider down be placed on eider down transmission device, to make the weight of the down jackets parts that eider down is housed reach the weight range of regulation;
C22) prescribe a time limit when judged result exceeds the upper of the weight range of described regulation, controller controls described suede device of automatically grabbing and is caught from the down jackets parts that eider down is housed by eider down, to make the weight of the down jackets parts that eider down is housed reach the weight range of regulation;
C23) when judged result reaches the weight range of described regulation, controller controls described suede device (1) of automatically grabbing and carries out Z-operation.
7. automatically fill a suede equipment, it is characterized in that, comprising:
Automatically suede device is grabbed, for being grabbed into by eider down or catching down jackets parts;
Self-operated measuring unit, for measuring and preserving the weight of the down jackets parts that eider down is housed;
With the control system of automatically grabbing suede device and being connected respectively with self-operated measuring unit, carry out grabbing suede operation for controlling described suede device of automatically grabbing, and read described weight from described self-operated measuring unit and judge whether it reaches the weight range of regulation, and carry out eider down increase and decrease operation, to make the weight of the down jackets parts that eider down is housed reach the weight range of regulation according to the described suede device of automatically grabbing of judged result control;
Automatic sealing device, under control of the control system, the down jackets parts that eider down is housed weight being reached the weight range of regulation seal
8. according to claim 7ly automatically fill suede equipment, it is characterized in that, described suede device of automatically grabbing is robot manipulator structure, and it comprises:
Drive disk assembly;
What be connected respectively with drive disk assembly grabs suede parts and support component;
Wherein, the action that suede parts carry out grabbing suede, put suede and mobile described down jackets parts under the support of drive disk assembly and support component is grabbed.
9. according to claim 8ly automatically fill suede equipment, it is characterized in that, described self-operated measuring unit comprises:
Measuring instrument, for measuring and the weight of the down jackets parts of eider down being housed described in showing;
Readout instrument, for obtaining from described measuring instrument and the weight of the down jackets parts of eider down being housed described in preserving.
10. according to claim 9ly automatically fill suede equipment, it is characterized in that, described control system comprises:
The computer be connected with described readout instrument, it reads described weight from described readout instrument and judges whether it reaches the weight range of regulation, and the result after judging is exported;
The controller be connected with computer, it controls described suede device of automatically grabbing according to judged result and carries out eider down increase and decrease operation, to make the weight of the down jackets parts that eider down is housed reach the weight range of regulation.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210519386.8A CN103844423B (en) | 2012-12-05 | 2012-12-05 | Automatic down filling method and automatic down filling equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210519386.8A CN103844423B (en) | 2012-12-05 | 2012-12-05 | Automatic down filling method and automatic down filling equipment |
Publications (2)
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| CN103844423A CN103844423A (en) | 2014-06-11 |
| CN103844423B true CN103844423B (en) | 2015-06-10 |
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| CN201210519386.8A Expired - Fee Related CN103844423B (en) | 2012-12-05 | 2012-12-05 | Automatic down filling method and automatic down filling equipment |
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Family Cites Families (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4127220A (en) * | 1977-07-28 | 1978-11-28 | Werthaiser Martin S | Method and apparatus for measuring fluffed down by weight |
| JP2994592B2 (en) * | 1996-09-27 | 1999-12-27 | 花王株式会社 | Weight measuring device |
| CN201518771U (en) * | 2009-06-22 | 2010-07-07 | 中国计量学院 | Automatic quantitative down charging machine |
| KR101160017B1 (en) * | 2010-11-18 | 2012-06-25 | 에스케이하이닉스 주식회사 | Floating gate type non-volatile memory device and method for manufacturing the same |
| CN202046872U (en) * | 2011-03-16 | 2011-11-23 | 浙江艾莱依羽绒制品有限公司 | Automatic down filling machine for down quilt |
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