CN103841814A - Device and method for assembling electronic device on socket - Google Patents

Device and method for assembling electronic device on socket Download PDF

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Publication number
CN103841814A
CN103841814A CN201210485921.2A CN201210485921A CN103841814A CN 103841814 A CN103841814 A CN 103841814A CN 201210485921 A CN201210485921 A CN 201210485921A CN 103841814 A CN103841814 A CN 103841814A
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CN
China
Prior art keywords
socket
jack
electronic device
pin
rotating platform
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Granted
Application number
CN201210485921.2A
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Chinese (zh)
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CN103841814B (en
Inventor
侯国忠
陈新社
杨明芳
王猛
谢健敏
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Taida Electronic And Power Source (dongguang) Co Ltd
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Taida Electronic And Power Source (dongguang) Co Ltd
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Priority to CN201210485921.2A priority Critical patent/CN103841814B/en
Publication of CN103841814A publication Critical patent/CN103841814A/en
Application granted granted Critical
Publication of CN103841814B publication Critical patent/CN103841814B/en
Expired - Fee Related legal-status Critical Current
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Abstract

The invention discloses a device and a method for assembling an electronic device on a socket. The device includes an assembling platform; the assembling platform includes a guide mechanism, a rotary cylinder, a first rotary table, a first manipulator and a first foot twisting mechanism; the guide mechanism comprises a first cylinder and a second cylinder; the first cylinder is used for moving a socket from a preset position to the first rotary table; the second cylinder is used for positioning a socket on the first rotary table; the rotary cylinder is used for driving the first rotary table to rotate, so that a first jack and a second jack of the socket are respectively aligned with a first pin and a second pin of an electronic device; the first manipulator is used to help the first pin and the second pin of the electronic device to respectively penetrate through the first jack and the second jack of the socket; a first foot twisting mechanism is used to twist the first pin and the second pin which are inserted into the first jack and the second jack of the socket, and to fix the first pin and the second pin respectively on the first jack and the second jack. In the invention, the efficiency of assembling the electronic device is effectively improved.

Description

For assemble the device and method of electronic device on socket
Technical field
The present invention relates to technical field of automation, relate in particular to a kind of for assemble the device and method of electronic device on socket.
Background technology
In PC power source production process, need on socket, assemble electronic device (for example, ceramic condenser).The mode adopting is at present first electronic device to be cut loosely, and then by operating personnel are manual, electronic device is assembled on socket.
In the method for this assembling electronic device, there are following disappearances: 1) production process complexity, need rehandling, waste suitable manpower.2) operating efficiency of assembling mode is lower, is about 12S/PCS(standard work force).3) cut loose electronic device and have the hidden danger of batch mixing in the process of temporary and rehandling.Therefore, need badly a kind of for assembling the device of electronic device or method to address the above problem on socket.
Summary of the invention
Technical problem to be solved by this invention is, provide a kind of for assemble the device and method of electronic device on socket, solve and existingly on socket, assemble complex procedures in electronic device process, ineffective problem, and guarantee high efficiency and the high-quality of whole assembling electronic device processing procedure.In addition also can eliminate, the hidden danger of batch mixing by the present invention.
In order to address the above problem, the invention provides a kind ofly for assemble the device of electronic device on socket, comprising: an assembly bench, described assembly bench comprises guiding mechanism, rotary cylinder, the first rotating platform, the first manipulator and first mechanism that twists leg; Described guiding mechanism comprises the first cylinder and the second cylinder; Described the first cylinder moves to described the first rotating platform for a socket is presetted to position from one; Described the second cylinder is for by the location of the described socket on the first rotating platform; Described rotary cylinder is used for driving described the first rotating platform rotation, so that the first jack of described socket and the second jack align with the first pin and second pin of an electronic device respectively; Described the first manipulator for by the first pin of described electronic device and the second pin respectively through the first jack and second jack of described socket; Described first twists leg mechanism for inserting respectively the first pin and the second pin bending and forming of the first jack of described socket and the described electronic device of the second jack, and described the first pin and the second pin are separately fixed on first jack and the second jack of described socket.
Further, the further involving vibrations hopper of described device, described vibrating bunker is used for socket at random to arrange in order output, and provides to assembly bench by a hopper.
Further, described device further comprises a transposition cylinder and a displacement cylinder; Described transposition cylinder and displacement cylinder are all arranged on the porch of assembly bench, and described transposition cylinder is used for the socket sending from hopper to carry out position transfer, and described socket is pushed to described displacement cylinder top end; Described displacement cylinder for presetting position described in pushing in the described socket of displacement cylinder top end.
Further, described device further comprises a socket inductor, described socket inductor is arranged on by described transposition cylinder, whether there is socket for sensing at transposition cylinder top end, if have, described socket inductor drives described transposition cylinder, and described socket is pushed to described displacement cylinder top end, otherwise described socket inductor does not do any action.
Further, described device further comprises socket direction inductor device, described socket direction inductor device is arranged on a side of described displacement cylinder direct of travel, for whether correct according to the placement direction of the socket of the structure sensing transmission of socket, if correctly, keep the placement direction of socket, otherwise, drive described the first rotating platform rotation by described rotary cylinder, so that the placement direction Rotate 180 degree of described socket.
Further, described device further comprises material strip, and described material strip is equipped with multiple electronic devices, for described electronic device is provided to assembly bench.
Further, be provided with multiple equidistant material strip location holes on described material strip, described material strip location hole is for making the electronic device that is inserted into described socket rest on the position that described the first manipulator advances.
Further, described device further comprises locator; Described locator is arranged on a side of material strip direct of travel, for according to the position of described material strip location hole sensing material strip, so that the electronic device on material strip is correctly located.
Further, described device further comprises counting inductor, and described counting inductor is arranged on a side of material strip direct of travel, for adding up the number of the electronic device displacement on material strip, is shifted one by one or multiple jumping shifting with the electronic device of controlling on material strip.
Further, described device further comprises cutting knife; Described cutting knife is arranged on by the first manipulator; Described cutting knife comprises fixing cutting die and movable knife mold; Described fixing cutting die is for being fixed material strip; Described movable knife mold is for fixing material strip is cut off, so that on the position that the electronic device on the material strip having cut off advances in the first manipulator.
Further, described device further comprises a reshaping device, and described reshaping device is arranged on the nearly exit of assembly bench, for the socket of the pin of electronic device of twisting joint is carried out to shaping, so that described electronic device is close to described socket.
Further, described device further comprises a funnel, and described funnel is arranged on the exit of described assembly bench, for the socket of shaping is exported, for further assembling.
Further, described device further comprises waste paper band funnel and waste paper band pulp-collecting box; Described waste paper band funnel and waste paper band pulp-collecting box are all arranged on described assembly bench exit, and described waste paper band funnel is for exporting the waste paper band having cut off to described waste paper band pulp-collecting box.
Further, described device further comprises the second rotating platform, and described the second rotating platform is arranged on described assembly bench.
Further, described device further comprises the second manipulator, and described the second manipulator is arranged on assembly bench, for the first pin of described another electronic device and the second pin being passed in respectively to the second jack and the 3rd jack of the socket on the second rotating platform.
Further, described device further comprises second mechanism that twists leg, described second mechanism that twists leg is arranged on assembly bench, for being inserted in respectively the first pin and the second pin bending and forming of the second jack of the socket on the second rotating platform and another electronic device of the 3rd jack, and the first pin of described another electronic device and the second pin are separately fixed on second jack and the 3rd jack of the socket on the second rotating platform.
In order to address the above problem, it is a kind of for assemble the method for electronic device on socket that the present invention also provides, and adopted the device of assembling electronic device of the present invention.
For assemble a method for electronic device on socket, described in adopting, for assemble the device of electronic device on socket, comprise the following steps: (a) by the first cylinder of guiding mechanism, one socket is presetted to position from one and move to the first rotating platform; (b) the second cylinder by described guiding mechanism is by the location of the socket on the first rotating platform; (c) drive the first rotating platform rotation by rotary cylinder, the first jack of described socket and the second jack are alignd with the first pin and second pin of the electronic device that is inserted into the first jack and the second jack respectively; (d) advance by described the first manipulator, by the first pin of described electronic device and the second pin respectively through the first jack and second jack of described socket; (e) will insert respectively the first pin and the equal bending and forming of the second pin of the first jack of described socket and the described electronic device of the second jack by described first mechanism that twists leg, and described the first pin and the second pin are separately fixed on first jack and the second jack of described socket.
Further, described for assemble the further involving vibrations hopper of device, hopper and the material strip of electronic device on socket, described method further comprises before in step (a): (a1) socket is poured in vibrating bunker, so that socket exports in order, and be sent to the porch of assembly bench by hopper; (a2) by material strip, described electronic device is sent to the porch of assembly bench.
Further, describedly further comprise transposition cylinder, displacement cylinder and socket inductor for assemble the device of electronic device on socket, described method further comprises afterwards in step (a2): (a3) whether have socket by socket inductor sensing at transposition cylinder top end, if have, execution step (a4), otherwise, return to step (a3); (a4) described socket inductor drives described transposition cylinder; (a5) described transposition cylinder is used for the socket sending from hopper to carry out position transfer, and pushes to displacement cylinder top end; (a6) described in pushing in the described socket of displacement cylinder top end, preset position by described displacement cylinder.
Further, described for assemble the further socket direction inductor of the device device of electronic device on socket, described method further comprises afterwards in step (a6): whether the placement direction of the socket in (a7) transmitting by socket direction inductor device sensing is correct, if correct, execution step (a8), otherwise, execution step (a9); (a8) placement direction of maintenance socket, and the position presetting described in being sent to, carries out and finishes; (a9) drive described the first rotating platform rotation by described rotary cylinder, make the placement direction Rotate 180 degree of described socket.
Further, describedly further comprise material strip location hole, locator and cutting knife for the device of assembling electronic device on socket, described fixing cutting die and the movable knife mold of comprising, described method further comprises afterwards in step (a2): (a10) according to the material strip location hole having arranged on material strip, the position of the material strip of locator sensing in advancing, so that the electronic device on material strip is correctly located; (a11) by fixing cutting die, material strip is fixed; (a12) by movable knife mold, fixing material strip is cut off.
Further, describedly further comprise counting inductor for the device of assembling electronic device on socket, described method further comprises afterwards in step (a12): (a13), by the number of the electronic device displacement on counting inductor statistics material strip, be shifted one by one or multiple jumping shifting with the electronic device of controlling on material strip.
Further, describedly further comprise reshaping device for the device of assembling electronic device on socket, described method further comprises afterwards in step (e): (f) by reshaping device, the socket of the electronic device of twisting joint is carried out to shaping, so that described electronic device is close to described socket.
Further, described socket further comprises the 3rd pin, described assembly bench further comprises the second rotating platform, the second manipulator and second mechanism that twists leg, and described method further comprises afterwards in step (e): (e1) by the first cylinder of described guiding mechanism, the socket that has assembled an electronic device on the first rotating platform is moved to described the second rotating platform, by the first cylinder of described guiding mechanism, the socket of an electronic device to be assembled is moved to described the first rotating platform from presetting position simultaneously, (e2) the second cylinder that passes through described guiding mechanism is respectively simultaneously by the socket on the second rotating platform and the location of the socket on the first rotating platform, (e3) drive respectively the second rotating platform and the rotation of the first rotating platform by rotary cylinder simultaneously, so that the second jack of the socket on the second rotating platform and the 3rd jack align with the first pin and second pin of another electronic device that is inserted into the second jack and the 3rd jack respectively, and the first jack of the socket on the first rotating platform and the second jack are alignd respectively with the first pin and second pin of the described new electronic device that is inserted into the first jack and the second jack, (e4) advance by described the second manipulator, described in making respectively, the first pin of another electronic device and the second pin are passed in respectively the second jack and the 3rd jack of the socket on the second rotating platform, and advance by described the first manipulator, make the first pin of described new electronic device and the second pin be passed in respectively the first jack and second jack of the socket on the first rotating platform, simultaneously (e5) the first pin and the second pin bending and forming of the second jack of the socket on the second rotating platform and described another electronic device of the 3rd jack will be inserted in respectively by described second mechanism that twists leg, and the first pin of described another electronic device and the second pin are separately fixed on described the second jack and the 3rd jack, and the first pin and the second pin bending and forming of the first jack of the socket on the first rotating platform and the described new electronic device of the second jack will be inserted in by described first mechanism that twists leg simultaneously, and the first pin of described new electronic device and the second pin are separately fixed on described the first jack and the second jack.
The invention has the advantages that, by of the present invention for assemble the device and method of electronic device on socket, not only can realize people's multi-machine operation, enhance productivity, save human cost, and the steady quality of the socket of being furnished with electronic device of making by described device is reliable, also can eliminate by the present invention the hidden danger that is mixed with other materials in assembling electronic device process simultaneously.
Accompanying drawing explanation
Fig. 1 is the present invention for assemble the structural representation of embodiment of device of electric capacity on socket;
Fig. 2 A is the three-dimensional structure diagram that described vibrating bunker and hopper transmit socket;
Fig. 2 B is the front view that described vibrating bunker and hopper transmit socket;
Fig. 2 C is the vertical view that described vibrating bunker and hopper transmit socket;
Fig. 3 A is the three-dimensional structure diagram of the bin for settling described vibrating bunker and hopper;
Fig. 3 B is the front view of the bin for settling described vibrating bunker and hopper;
Fig. 3 C is the vertical view of the bin for settling described vibrating bunker and hopper;
Fig. 3 D is the right view of the bin for settling described vibrating bunker and hopper;
Fig. 4 A is the three-dimensional structure diagram that described material strip transmits electronic device;
Fig. 4 B is the front view that described material strip transmits electronic device;
Fig. 4 C is the vertical view that described material strip transmits electronic device;
Fig. 5 A is the three-dimensional structure diagram before described socket assembling electronic device;
Fig. 5 B is the three-dimensional structure diagram after described socket assembling electronic device;
Fig. 6 A is the installation site schematic diagram of described socket inductor;
Fig. 6 B is the second cylinder of described rotary cylinder, guiding mechanism, guiding mechanism and the installation site schematic diagram of first, second mechanism that twists leg;
Fig. 7 is the present invention for assemble the flow chart of steps of embodiment of method of electric capacity on socket;
Label in figure is expressed as:
100, assembly bench; 101, guiding mechanism; 102, the first cylinder; 103, the second cylinder; 104, rotary cylinder; 105, the first rotating platform; 106, the second rotating platform; 107, the first manipulator; 108, the second manipulator; 109, first mechanism that twists leg; 110, second mechanism that twists leg; 121, vibrating bunker; 122, hopper; 123, transposition cylinder; 124, displacement cylinder; 125, socket inductor; 126, socket direction inductor device; 140, material strip; 141, material strip advances rotating cylinder; 142, material strip location hole; 143, locator; 144, cutting knife; 145, fixing cutting die; 146, movable knife mold; 147, counting inductor; ; 150, control cabinet; 160, reshaping device; 170, funnel; 171, waste paper band funnel; 172, waste paper band pulp-collecting box; 180, socket; 182, the first jack; 183, the second jack; 184, the 3rd jack; 190, electric capacity; 191, another electric capacity; 192, the first pin; 193, the second pin.
Embodiment
Below in conjunction with accompanying drawing, the embodiment for the device and method of assembling electronic device on socket provided by the invention is elaborated.In the specific embodiment of the invention, the present invention mainly illustrates and on socket, assembles the device and method adopting in capacitive process.Apparatus and method of the present invention, except being applicable to assemble electric capacity, are also applicable to assemble other electronic devices (its electronic device need have two pins).Below by the device and method to assemble in capacitive process on socket to be adopted as example.
Referring to Fig. 1~Fig. 6 B, of the present invention for assemble the device of electric capacity on socket, comprising: an assembly bench 100, described assembly bench 100 comprises guiding mechanism 101, rotary cylinder 104, the first rotating platform 105, the first manipulator 107 and first mechanism 109 that twists leg.Described guiding mechanism 101 comprises the first cylinder 102 and the second cylinder 103.Described the first cylinder 101 moves to described the first rotating platform 105 for a socket 180 is presetted to position level from one.Described the second cylinder 106 is for locating the described socket 180 on the first rotating platform 105; Described rotary cylinder 104 is for driving described the first rotating platform 105 to rotate, so that the first jack 182 of described socket and the second jack 183 align with the first pin 192 and second pin 193 of described electric capacity respectively.Described the first manipulator 107 for by the first pin 192 of described electric capacity and the second pin 193 respectively through the first jack 182 and second jack 183 of described socket.Described first twists leg mechanism 109 for inserting respectively the first pin 192 and second pin 193 bending and formings of the first jack 182 of described socket and the described electric capacity of the second jack 183, and described the first pin 192 and the second pin 193 are separately fixed on first jack 182 and the second jack 183 of described socket.
Shown in Fig. 2 A ~ 2C, the further involving vibrations hopper 121 of described device, described vibrating bunker 121 is for socket at random 180 is arranged to output in sequence, and provides to assembly bench 100 by a hopper 122.Due to the design feature of described socket 180 own, shown in Fig. 5 A and 5B, can coincide by the width of hopper 122 and the width of described socket 180 relative both sides are set, and the width of described socket 180 another relative both sides is the width that are greater than described hopper 122, so guarantee that the socket 180 that is sent to assembly bench 100 from hopper 122 can only be placed on hopper 122 with the orientation of relative both sides.The orientation of described relative both sides comprises socket placement direction and the inverted socket placement direction just put.Once socket placement direction could process and assemble after for being inverted, needing Rotate 180 degree.At other execution modes, described socket 180 can be by other plant equipment or with manual type by described socket 180 in sequence, and provide to assembly bench 100 by hopper 122 by the placement direction presetting.Described vibrating bunker and hopper can be installed in bin (can referring to Fig. 3 A~3D), fall into the whole assembling process to hopper and then impact to avoid being subject to external impurities.
Return referring to Fig. 1, described device further comprises transposition cylinder 123 and displacement cylinder 124.Described transposition cylinder 123 and displacement cylinder 124 are all arranged on the porch of assembly bench, and described transposition cylinder 123 is for the socket sending from described hopper 122 180 is carried out to position transfer, and described socket 180 are pushed to the top end of described displacement cylinder 123.Described displacement cylinder 123 for presetting position described in pushing in the described socket 180 of displacement cylinder 123 top ends.
Preferred embodiment, described device further comprises that socket inductor 125(as shown in Figure 6A), it is other that described socket inductor 125 is arranged on described transposition cylinder 123, whether there is socket 180 to be sent to transposition cylinder 123 top ends from hopper 122 for sensing, if have, described socket inductor 125 drives described transposition cylinder 123, to change the original direct of travel of socket 180, and described socket 180 is pushed to described displacement cylinder 124 top ends, if nothing, described socket inductor 125 does not do any action.
Preferred embodiment, described device further comprises that socket direction inductor device 126(is referring to Fig. 2 C), whether described socket direction inductor device 126 is arranged on a side of described displacement cylinder 124 direct of travels, for correct according to the placement direction of the socket 180 of the structure sensing transmission of socket 180.If correct, keep the original placement direction of socket 180, otherwise, drive described the first rotating platform 105 to rotate by described rotary cylinder 104, so that the placement direction Rotate 180 degree of described socket 180 (this step is to complete before the socket 180 on the first rotating platform 105 is positioned).Owing to being sent to the socket 180 of assembly bench 100 from described hopper 122 and existing the situation of two kinds of placement directions, and after only allow socket 180 to present with socket 180 placement directions of just putting when socket 180 is carried out to wiring capacitance 190, once therefore socket 180 placement directions are for being inverted, need be rotated the adjustment of 180 degree.
Described device further comprises that material strip advances rotating cylinder 141 and material strip 140(as shown in Fig. 4 A and Fig. 1).Wherein, described material strip advances rotating cylinder 141 to be arranged on the nearly porch of assembly bench 100, for driving whole material strip 140, so that the electric capacity on material strip 140 190 is provided to assembly bench 100.Multiple electric capacity 190 is housed on described material strip 140.Described material strip 140 further comprises multiple material strip location holes 142, and on material strip 140, all there is material strip location hole 142 each electric capacity 190 both sides.Described multiple material strip location hole 142 is arranged on described material strip 140, and material strip location hole 142 is equidistant setting each other.Described material strip location hole 142 is for making the electric capacity 190 that is inserted into the socket 180 on the first rotating platform 105 rest on the position that the first manipulator 107 advances.
Continue referring to Fig. 4 A and Fig. 1, described device further comprises locator 143, described locator 143 is arranged on a side of material strip 140 direct of travels, be used for according to the position of described material strip location hole 142 sensing material strips 140, generate a feedback signal, thereby make material strip advance rotating cylinder 141 to stop operating, so that the electric capacity 190 on material strip 140 is correctly located, and wait for and cut off material strip 140.
Shown in Fig. 4 A~4C, described device further comprises cutting knife 144; It is other that described cutting knife 144 is arranged on described the first manipulator 107; Described cutting knife 144 comprises fixing cutting die 145 and movable knife mold 146; Described fixing cutting die 145 is for being fixed material strip 140; Described movable knife mold 146 is for fixing material strip 140 is cut off, so that on the position that the electric capacity 190 on the material strip 140 having cut off advances in described the first manipulator 107.
Preferred embodiment, described device further comprises counting inductor 147, described counting inductor 147 is arranged on a side of material strip 140 direct of travels, for adding up the number of the electric capacity displacement on material strip 140, is shifted one by one or multiple jumping shifting with the electric capacity of controlling on material strip 140.This preferred embodiment in, because described device further comprises the first rotating platform 105 and the second rotating platform 106, according to the actual conditions of wiring capacitance, need two electric capacity to provide respectively to the first rotating platform 105 and the second rotating platform 106 simultaneously, with complete described two electric capacity respectively simultaneously with the first rotating platform 105 on socket and the fixing operation of twisting joint of socket on the second rotating platform 106.Measure and provide the number moving to the electric capacity on the material strip 140 of the second rotating platform 106 (for example to reach default definite value when counting inductor 147, mobile number is 4 o'clock, or determine according to site-assembled actual conditions), generate a feedback signal, and drive described material strip to advance rotating cylinder 141, so that the electric capacity on described material strip 140 carries out jumping shifting (number of jumping shifting is 4), thereby the electric capacity on described material strip 140 can provide in time to the second rotating platform 106, avoid in the time that the second manipulator 108 advances (described device further comprises the second manipulator 108), on the second rotating platform 106, there is not electric capacity supply.In other embodiments, if described device only includes the first rotating platform 105, the electric capacity on material strip 140 only need be shifted one by one, and described electric capacity is provided to the first rotating platform 105.
Continue with reference to shown in figure 1, described device further comprises a reshaping device 160, and described reshaping device 160 is arranged on the nearly exit of assembly bench 100, for the socket of the capacitor pin of twisting joint is carried out to shaping, so that described electric capacity 190 is close to described socket 180.
Described device further comprises a funnel 170, and described funnel 170 is arranged on the exit of described assembly bench 100, for the socket of shaping is exported, for further assembling.
Described device further comprises waste paper band funnel 171 and waste paper band pulp-collecting box 172; Described waste paper band funnel 171 and waste paper band pulp-collecting box 172 are all arranged on the exit of described assembly bench 100, and described waste paper band funnel 171 is for exporting the waste paper band having cut off to described waste paper band pulp-collecting box 172.
In this embodiment, described device further comprises the second rotating platform 106, the second manipulator 108 and second mechanism 110 that twists leg, can be shown in Figure 1.Wherein, the second rotating platform 106 is arranged on assembly bench 100, is rotated according to the driving of described rotary cylinder 104.The second manipulator 108 is arranged on assembly bench 100, for the first pin of another electric capacity 191 and the second pin being passed in respectively to the second jack 182 and the 3rd jack 183 of the socket on the second rotating platform 106.Second mechanism 110 that twists leg is arranged on assembly bench 100, for being inserted in respectively the first pin and the second pin bending and forming of the second jack 182 of the socket on the second rotating platform 106 and another electric capacity 191 of the 3rd jack 183, and the first pin of described another electric capacity 191 and the second pin are separately fixed on second jack 182 and the 3rd jack 183 of the socket on the second rotating platform 106.
In this case, the electric capacity that described material strip location hole 142 not only makes to be inserted into the socket on the first rotating platform 105 rests on the position that the first manipulator 107 advances, and the electric capacity that makes to be inserted into the socket on the second rotating platform 106 rests on the position that the second manipulator 108 advances.Equally, it is other that described cutting knife 144 is not only arranged on the first manipulator 107, is also arranged on the second manipulator 108 other, can be referring to Fig. 4 C.
Continue referring to Fig. 1, described device further comprises control cabinet 150.Described control cabinet 150 is arranged on assembly bench 100, for a touch man machine operation interface is provided, to control the operation of whole device.
By two sockets are carried out to the operation of wiring capacitance respectively on assembly bench 100 simultaneously, improve the efficiency of whole assembling processing procedure.And, because described socket 180 comprises three jacks, therefore can produce by the once assembling at the first rotating platform 105 with in the secondary assembling of the second rotating platform 106 socket that assembles electric capacity, also effectively ensure the high efficiency of assembling electric capacity processing procedure on socket.
The present invention also provides a kind of employing for assemble the method for assembling electric capacity of device of electric capacity on socket.Figure 7 shows that of the present invention for assemble the embodiment step schematic diagram of method of electric capacity on socket.Ginseng as shown in Figure 7, a kind of for assemble the method for electric capacity on socket, adopts described for assemble the device of electric capacity on socket, comprise the following steps: S701, socket is poured in vibrating bunker, so that socket exports in order, and be sent to the porch of assembly bench by hopper, S702, is sent to described electric capacity by material strip the porch of assembly bench, whether S703, have socket by socket inductor sensing at transposition cylinder top end, if having, execution step (S704), if nothing is returned to step (S703), S704, described socket inductor drives described transposition cylinder, S705, described transposition cylinder is used for the socket sending from hopper to carry out position transfer, and described socket is pushed to displacement cylinder top end, S706 presets position by described displacement cylinder described in pushing in the socket of displacement cylinder top end, S707, whether the placement direction of the socket in transmitting by socket direction inductor device sensing is correct, if correct, execution step (S708), otherwise, execution step (S709), S708, keeps the original placement direction of socket, and the position presetting described in being sent to, and carries out and finishes, S709, drives described the first rotating platform rotation by described rotary cylinder, so that the placement direction Rotate 180 degree of described socket, S710, according to the material strip location hole having arranged on material strip, the position of the material strip of locator sensing in advancing, correctly locates the electric capacity on material strip, S711, is fixed material strip by fixing cutting die, S712, cuts off fixing material strip by movable knife mold, so that on the position that the electric capacity on the material strip having cut off advances in described the first manipulator, S713, by the number of the electric capacity displacement on counting inductor statistics material strip, is shifted or multiple jumping shifting one by one with the electric capacity of controlling on material strip, S714, moves to first rotating platform by socket from presetting position level by the first cylinder of described guiding mechanism, S715, the second cylinder by described guiding mechanism is by the location of the socket on the first rotating platform, S716, drives the first rotating platform rotation by rotary cylinder, so that the first jack of described socket and the second jack align with the first pin and second pin of the described electric capacity that is inserted into the first jack and the second jack respectively, S717, advances by described the first manipulator, by the first pin of described electric capacity and the second pin respectively through the first jack and second jack of described socket, S718, to insert respectively the first pin and the second pin bending and forming of the first jack of described socket and the described electric capacity of the second jack by described first mechanism that twists leg, and described the first pin and the second pin are separately fixed on first jack and the second jack of described socket, S719, moves to described the second rotating platform by the first cylinder of described guiding mechanism by the outlets level that has assembled an electric capacity on the first rotating platform, by the first cylinder of described guiding mechanism, the socket of an electric capacity to be assembled is moved to described the first rotating platform from presetting position level simultaneously, S720, distinguishes simultaneously by the socket on the second rotating platform and the location of the socket on the first rotating platform by the second cylinder of described guiding mechanism, S721, drive respectively the second rotating platform and the rotation of the first rotating platform by rotary cylinder simultaneously, so that the second jack of the socket on the second rotating platform and the 3rd jack align with the first pin and second pin of another electric capacity that is inserted into the second jack and the 3rd jack respectively, and the first jack of the socket on the first rotating platform and the second jack are alignd respectively with the first pin and second pin of the new electric capacity that is inserted into the first jack and the second jack, S722, advance by described the second manipulator, described in making respectively, the first pin of another electric capacity and the second pin are passed in respectively the second jack and the 3rd jack of the socket on the second rotating platform, and advance by described the second manipulator, make the first pin of described new electric capacity and the second pin be passed in respectively the first jack and second jack of the socket on the first rotating platform, simultaneously S723, the first pin and the second pin bending and forming of the second jack of the socket on the second rotating platform and described another electric capacity of the 3rd jack will be inserted in respectively respectively by described second mechanism that twists leg, and the first pin of described another electric capacity and the second pin are separately fixed on second jack and the 3rd jack of the socket on the second rotating platform, and the first pin and the second pin bending and forming of the first jack of the socket on the first rotating platform and the described new electric capacity of the second jack will be inserted in by described first mechanism that twists leg simultaneously, and the first pin of described new electric capacity and the second pin are separately fixed on first jack and the second jack of the socket on the first rotating platform, S724, carries out shaping by reshaping device to the socket of the capacitor pin of twisting joint, so that described electric capacity is close to described socket, S725: by funnel, the socket of shaping is exported, for further assembling.
Below above-mentioned steps is elaborated.
Step S701: socket is poured in vibrating bunker, so that socket exports in order, and be sent to the porch of assembly bench by hopper.
In this step, operating personnel can pour socket at random in vibrating bunker 121 into, due to the self structure feature (vibrating bunker 121 is provided with pulsation electromagnet (not shown)) of vibrating bunker 121, socket at random can be done to vertical vibration, and align along hopper 122 automatic orders, and be delivered to neatly, exactly assembly bench 100 by hopper 122.According to the design feature of described socket itself, and coincide by setting in advance the width of hopper 122 and the width of the relative both sides of described socket, and the width of another relative both sides of described socket is greater than the width of described hopper 122, so guarantee that the socket that is sent to assembly bench 100 from hopper 122 can only present with relative both sides placement direction.Afterwards by judging that the placement direction of socket is just to put or the enforcement of inverted step, makes socket carry out next step assembly manipulation with correct placement direction.
Step S702: the porch that by material strip, described electric capacity is sent to assembly bench.
Step S703: whether there is socket by socket inductor sensing at transposition cylinder top end, if having, execution step (S704), otherwise, return to step (S703).
In this step, whether described socket inductor 125 sensings have socket to be sent to transposition cylinder 123 top ends from hopper 122, if have, described socket inductor 125 drives described transposition cylinder 123, to change the original direct of travel of socket, otherwise described socket inductor 125 does not do any action.
Step S704: described socket inductor drives described transposition cylinder.
Step S705: described transposition cylinder is used for the socket sending from hopper to carry out position transfer, and described socket is pushed to displacement cylinder top end.
Step S706: preset position by described displacement cylinder described in pushing in the socket of displacement cylinder top end.
By step S703 ~ S706, by using socket inductor 125, transposition cylinder 123 and displacement cylinder 124 to make socket in hopper 122 be sent to exactly, efficiently the position presetting of assembly bench 100.
Step S707: whether the placement direction of the socket in transmitting by socket direction inductor device sensing is correct, if correct, execution step (S708), otherwise, execution step (S709).
Step S708: keep the original placement direction of socket, and the position presetting described in being sent to, carry out and finish.
Step S709: drive described the first rotating platform rotation by described rotary cylinder, so that the placement direction Rotate 180 degree of described socket.
The enforcement of step S707 ~ S709 is because the socket that is sent to assembly bench 100 from hopper 122 has the situation of two kinds of placement directions, and in the time that socket is carried out to wiring capacitance, only allows socket to present with the socket placement direction of just putting.Therefore by the enforcement of above-mentioned steps, be the socket for just putting after making inverted socket by Rotate 180 degree.Wherein, the execution of step S709 is after the first cylinder 102 that is directed to mechanism 101 when described socket moves to the first rotating platform 105, and is directed at described socket and carries out before the second cylinder 103 location of mechanism 101.
Step S710: according to the material strip location hole having arranged on material strip, the position of the material strip of locator sensing in advancing, correctly locates the electric capacity on material strip.
In this step, be arranged on the locator 143 of a side of material strip 140 direct of travels, locator 143 is according to the position of described material strip location hole 142 sensing material strips 140, generate a feedback signal, thereby make material strip advance rotating cylinder 141 to stop operating, so that the electric capacity on material strip 140 is correctly located, and waits for and cut off material strip 140.
Step S711: material strip is fixed by fixing cutting die.
Step S712: by movable knife mold, fixing material strip is cut off, so that on the position that the electric capacity on the material strip having cut off advances in described the first manipulator.
Step S713: by the number of the electric capacity displacement on counting inductor statistics material strip, be shifted one by one or multiple jumping shifting with the electric capacity of controlling on material strip.
This step is preferred steps, in this embodiment, because described device further comprises the first rotating platform 105 and the second rotating platform 106, according to the actual conditions of wiring capacitance, need two electric capacity to provide respectively to the first rotating platform 105 and the second rotating platform 106 simultaneously, with complete described two electric capacity respectively simultaneously with the first rotating platform 105 on socket and the fixing operation of twisting joint of socket on the second rotating platform 106.Measure and provide the number moving to the electric capacity on the material strip 140 of the second rotating platform 106 (for example to reach default definite value when counting inductor 147, mobile number is 4 o'clock, or determine according to site-assembled actual conditions), generate a feedback signal, and drive described material strip to advance rotating cylinder 141, so that the electric capacity on described material strip 140 carries out jumping shifting (number of jumping shifting is 4), thereby the electric capacity on material strip 140 can provide in time to the second rotating platform 106, avoid in the time that the second manipulator 108 advances (described device further comprises the second manipulator 108), on the second rotating platform 106, there is not electric capacity supply.In other embodiments, if described device only includes the first rotating platform 105, the electric capacity on material strip 140 only need be shifted one by one, and described electric capacity is provided to the first rotating platform 105.
Step S714: the first cylinder by described guiding mechanism moves to described the first rotating platform by socket from presetting position level.
Step S715: the second cylinder by described guiding mechanism is by the location of the socket on the first rotating platform.
The enforcement of this step be the first jack 182 in order to make described socket and the second jack 183 can be more accurately, align with the first pin 192 and second pin 193 of the described electric capacity that is inserted into the first jack 182 and the second jack 183 efficiently.
Step S716: drive the first rotating platform rotation by rotary cylinder, so that the first jack of described socket and the second jack align with the first pin and second pin of the described electric capacity that is inserted into the first jack and the second jack respectively.
Step S717: advance by described the first manipulator, with by the first pin of described electric capacity and the second pin respectively through the first jack and second jack of described socket.
Step S718: will insert respectively the first pin and the equal bending and forming of the second pin of the first jack of described socket and the described electric capacity of the second jack by described first mechanism that twists leg, and described the first pin and the second pin are separately fixed on first jack and the second jack of described socket.
By the enforcement of step S714~S718, make the first pin 192 of the first jack 182 of the socket on the first rotating platform 105 and the second jack 183 and described electric capacity and the second pin 193 is twisted joint and fixing.If described socket also comprises the 3rd jack 184, need to continue to carry out following steps, otherwise, only need carry out shaping (execution step S724) to being equipped with the socket of capacitor pin, and finished product output.
Step S719: the outlets level that has assembled an electric capacity on the first rotating platform is moved to described the second rotating platform by the first cylinder by described guiding mechanism; By the first cylinder of described guiding mechanism, the socket of an electric capacity to be assembled is moved to described the first rotating platform from presetting position level simultaneously.
Step S720: distinguish simultaneously by the socket on the second rotating platform and the location of the socket on the first rotating platform by the second cylinder of described guiding mechanism.
Step S721: simultaneously drive respectively the second rotating platform and the rotation of the first rotating platform by rotary cylinder, so that the second jack of the socket on the second rotating platform and the 3rd jack align with the first pin and second pin of another electric capacity that is inserted into the second jack and the 3rd jack respectively, and the first jack of the socket on the first rotating platform and the second jack are alignd respectively with the first pin and second pin of the new electric capacity that is inserted into the first jack and the second jack.
In this step, the first pin of another electric capacity 191 and the second pin will be inserted in respectively the second jack 183 and the 3rd jack 184 of the socket on the second rotating platform 106; Equally, newly the first pin and second pin of electric capacity (not shown) will be inserted in respectively the first jack 182 and second jack 183 of the socket on the first rotating platform 105.
Step S722: advance by described the second manipulator, make respectively the first pin of described another electric capacity and the second pin be passed in respectively the second jack and the 3rd jack of the socket on the second rotating platform, and advance by described the first manipulator the first jack and the second jack that make the first pin of described new electric capacity and the second pin be passed in respectively the socket on the first rotating platform simultaneously.
Step S723: will be inserted in respectively the first pin and the second pin bending and forming of the second jack of the socket on the second rotating platform and described another electric capacity of the 3rd jack respectively by described second mechanism that twists leg, and the first pin of described another electric capacity and the second pin are separately fixed on second jack and the 3rd jack of the socket on the second rotating platform, and the first pin and the second pin bending and forming of the first jack of the socket on the first rotating platform and the described new electric capacity of the second jack will be inserted in respectively by described first mechanism that twists leg simultaneously, and the first pin of described new electric capacity and the second pin are separately fixed on first jack and the second jack of the socket on the first rotating platform.
In this embodiment, because described socket 180 also comprises the 3rd jack 184, therefore need to carry out above-mentioned steps S719 ~ S723.Displacement by respectively to socket on the socket on the first rotating platform 105 and the second rotating platform 106 time, simultaneously location, advance capacitor pin simultaneously, and simultaneously to capacitor pin bending and forming, thereby the efficiency of the whole processing procedure of assembling capacitor pin on socket is improved greatly.
Step S724: by reshaping device, the socket of the capacitor pin of twisting joint is carried out to shaping, so that described electric capacity is close to described socket.
In this embodiment, guiding mechanism 101 has the mechanical arm (not shown) of three protrusions, the mechanical arm of described three protrusions is integrally formed and in a plane, therefore pass through the operation of the first cylinder 102 of guiding mechanism 101, make the mechanical arm of three protrusions the socket of electric capacity to be assembled be moved to respectively to the first rotating platform 105 from precalculated position simultaneously; The socket of having assembled an electric capacity moves to the second rotating platform 106 from the first rotating platform 105; And the socket of having assembled two electric capacity moves to reforming station from the second rotating platform 106.After this, the operation of the second cylinder 103 by guiding mechanism 101, the socket (i.e. socket on the second rotating platform 106) for the treatment of the socket (i.e. socket on the first rotating platform 105) of assembling electric capacity and having assembled an electric capacity is located respectively simultaneously; By the operation of the first manipulator 107 and the second manipulator 108, the socket on the socket on the first rotating platform 105 and the second rotating platform 106 is inserted respectively to capacitor pin simultaneously; And by first the twist leg operation of mechanism 110 of mechanism 109 and second that twists leg, the socket on the socket on the first rotating platform 105 and the second rotating platform 106 is carried out respectively to capacitor pin bending and forming simultaneously.Meanwhile, reshaping device 160 completes shaping operation to assembling the socket of two electric capacity.
Step S725: by funnel, the socket of shaping is exported, for further assembling.
One embodiment of device and method of the present invention is below provided, can be with reference to shown in figure 1~Fig. 7.Wherein, described socket 180 comprises the first jack 182, the second jack 183 and the 3rd jack 184.
Described for assemble the device of electric capacity on socket, comprising:
Vibrating bunker 121, for socket at random is arranged to output in order, and provides to assembly bench 100 by a hopper 122;
Material strip 140, comprises multiple electric capacity, for advancing rotating cylinder 141 that described electric capacity is provided to assembly bench 100 by a material strip;
Assembly bench 100, comprises guiding mechanism 101, rotary cylinder 104, the first rotating platform 105, the second rotating platform 106, the first manipulator 107, the second manipulator 108, first mechanism 110 that twists leg of mechanism 109 and second that twists leg;
Guiding mechanism 101, comprises the first cylinder 101 and the second cylinder 102; Described the first cylinder 101 moves to the first rotating platform 105 for a socket is presetted to position level from one; Described the second cylinder 102 is for by the location of the socket on the first rotating platform 105;
Rotary cylinder 104 is for driving respectively the first rotating platform 105 and the second rotating platform 106 to rotate, align with the first pin 192 and second pin 193 of described electric capacity respectively with the first jack 182 and the second jack 183 that make respectively the socket on the first rotating platform 105, and the second jack 183 and the 3rd jack 184 of socket on the second rotating platform 106 align with the first pin and second pin of another electric capacity respectively;
The first rotating platform 105 and the second rotating platform 106, be all arranged on assembly bench, according to the driving of described rotary cylinder 104, is rotated respectively;
The first manipulator 107, is arranged on assembly bench 100, for the first pin 192 of electric capacity 190 and the second pin 193 being passed in respectively to the first jack 182 and second jack 183 of the socket on the first rotating platform 105;
The second manipulator 108, is arranged on assembly bench 100, for the first pin of another electric capacity 191 and the second pin being passed in respectively to the second jack 183 and the 3rd jack 184 of the socket on the second rotating platform 106;
First mechanism 109 that twists leg, be arranged on assembly bench 100, for being inserted in respectively the first pin 192 and second pin 193 bending and formings of the first jack 182 of the socket on the first rotating platform 105 and the described electric capacity of the second jack 183, and the first pin 192 of described electric capacity and the second pin 193 are separately fixed on first jack 182 and the second jack 183 of the socket on the first rotating platform 105;
Second mechanism 110 that twists leg, be arranged on assembly bench 100, for being inserted in respectively the first pin and the second pin bending and forming of the second jack 183 of the socket on the second rotating platform 106 and another electric capacity of the 3rd jack 184, and the first pin of described another electric capacity and the second pin are separately fixed on second jack 183 and the 3rd jack 184 of the socket on the second rotating platform 106;
Transposition cylinder 123 and displacement cylinder 124, be all arranged on the porch of assembly bench 100, and described transposition cylinder 123 is for the socket sending from described hopper 122 is carried out to position transfer, and described socket is pushed to described displacement cylinder 124 top ends; Described displacement cylinder 124 for presetting position described in pushing in the described socket of displacement cylinder 124 top ends;
Socket inductor 125, be arranged on described transposition cylinder 123 other, whether there is socket to be sent to transposition cylinder 123 top ends from hopper 122 for sensing, if have, described socket inductor 125 drives described transposition cylinder 123, to change the original direct of travel of socket, and described socket is pushed to described displacement cylinder 124 top ends, otherwise described socket inductor 125 does not do any action;
Socket direction inductor device 126, be arranged on a side of described displacement cylinder 124 direct of travels, for whether correct according to the placement direction of the socket of the design feature sensing transmission of socket, if correct, keep the original placement direction of socket, otherwise, drive the first rotating platform 105 to rotate by described rotary cylinder 104, so that the placement direction Rotate 180 degree of described socket;
Multiple material strip location holes 142, are arranged on described material strip 140, and are equidistant setting, for make respectively the electric capacity that is inserted into the socket on the first rotating platform 105 rest on the position that the first manipulator 107 advances simultaneously; And the electric capacity that makes to be inserted into the socket on the second rotating platform 106 rests on the position that the second manipulator 108 advances;
Locator 143, is arranged on a side of material strip 140 direct of travels, for according to the position of described material strip location hole 142 sensing material strips, generate a feedback signal, thereby make material strip advance rotating cylinder 141 to stop operating, so that the electric capacity on material strip 140 is correctly located, and wait for and cut off material strip 140;
Cutting knife 144, is arranged on described the first manipulator 107 and the second manipulator 108 is other; Described cutting knife 144 comprises fixing cutting die 145 and movable knife mold 146; Described fixing cutting die 145 is for being fixed material strip 140; Described movable knife mold 146 is for fixing material strip 140 is cut off, so that on the position that the electric capacity on the material strip 140 having cut off advances in the first manipulator 107 and the second manipulator 108;
Count inductor 147, be arranged on a side of material strip 140 direct of travels, for adding up the number of the electric capacity displacement on material strip 140, be shifted one by one or multiple jumping shifting with the electric capacity of controlling on material strip 140;
Reshaping device 160, is arranged on the nearly exit of assembly bench 100, for the socket of the capacitor pin of twisting joint is carried out to shaping, so that described electric capacity is close to described socket;
Funnel 170, is arranged on the exit of described assembly bench 100, for the socket of shaping is exported, for further assembling;
Waste paper band funnel 171 and waste paper band pulp-collecting box 172, be all arranged on described assembly bench 100 exits, and described waste paper band funnel 171 is for exporting the waste paper band having cut off to described waste paper band pulp-collecting box 172.
Control cabinet 150, is arranged on assembly bench 100, for a touch man machine operation interface is provided, to control the operation of whole device.
Use the described assembling capacitive method for the device of assembling electric capacity on socket in the present embodiment to comprise the steps:
Step S701: socket is poured in vibrating bunker, so that socket exports in order, and be sent to the porch of assembly bench by hopper.
In this step, operating personnel can pour socket at random in vibrating bunker 121 into, due to the self structure feature (this vibrating bunker 121 is provided with pulsation electromagnet) of vibrating bunker 121, socket at random can be done to vertical vibration, and align along hopper 122 automatic orders, and be delivered to neatly, exactly assembly bench 100 by hopper 122.
Step S702: the porch that by material strip, described electric capacity is sent to assembly bench.
Step S703: whether there is socket by socket inductor sensing at transposition cylinder top end, if having, execution step (S704), otherwise, return to step (S703).
Step S704: described socket inductor drives described transposition cylinder.
Step S705: described transposition cylinder is used for the socket sending from hopper to carry out position transfer, and push to displacement cylinder top end.
Step S706: preset position by described displacement cylinder described in pushing in the socket at displacement cylinder movable rail place.
By step S703 ~ S706, by using socket inductor 125, transposition cylinder 123 and displacement cylinder 124 to make socket in hopper 122 transmits be sent to exactly, efficiently the position presetting of assembly bench 100.
Step S707: whether the placement direction of the socket in transmitting by socket direction inductor device sensing is correct, if correct, execution step (S708), otherwise, execution step (S709).
Step S708: keep the original placement direction of socket, and the position presetting described in being sent to, carry out and finish.
Step S709: drive described the first rotating platform rotation by described rotary cylinder, driving described the first rotating platform by the placement direction Rotate 180 degree of described socket by described rotary cylinder.
Because the socket that is sent to assembly bench 100 from hopper 122 has the situation of two kinds of placement directions, and in the time that being carried out to wiring capacitance, socket only allow socket to present with the socket placement direction of just putting.Therefore by the enforcement of above-mentioned steps, be the socket for just putting after making inverted socket by Rotate 180 degree.Wherein, the execution of step S709 is after the first cylinder 102 that is directed to mechanism 101 when described socket moves to the first rotating platform 105, and is directed at described socket and carries out before the second cylinder 103 location of mechanism 101.
Step S710: according to the material strip location hole having arranged on material strip, the position of the material strip of locator sensing in advancing, correctly locates the electric capacity on material strip.
In this step, be arranged on the locator 143 of a side of material strip 140 direct of travels according to the position of described material strip location hole 142 sensing material strips 140, generate a feedback signal, thereby make material strip advance rotating cylinder 141 to stop operating, so that the electric capacity on material strip 140 is correctly located, and waits for and cut off material strip 140.
Step S711: material strip is fixed by fixing cutting die.
Step S712: by movable knife mold, fixing material strip is cut off, so that on the position that the electric capacity on the material strip having cut off advances in the first manipulator and the second manipulator respectively.
Step S713: by the number of the electric capacity displacement on counting inductor statistics material strip, be shifted one by one or multiple jumping shifting with the electric capacity of controlling on material strip.
This step is preferred steps, in the present embodiment, because described device comprises the first rotating platform 105 and the second rotating platform 106, according to the actual conditions of wiring capacitance, need two electric capacity to provide respectively to the first rotating platform 105 and the second rotating platform 106 simultaneously, with complete described two electric capacity respectively simultaneously with the first rotating platform 105 on socket and the fixing operation of twisting joint of socket on the second rotating platform 106.Measure and provide the number moving to the electric capacity on the material strip 140 of the second rotating platform 106 (for example to reach default definite value when counting inductor 147, mobile number is 4 o'clock), generate a feedback signal, and drive described material strip to advance rotating cylinder 141, so that the electric capacity on described material strip 140 carries out jumping shifting (number of jumping shifting is 4), thereby the electric capacity on material strip 140 can provide in time to the second rotating platform 106, avoid, in the time that the second manipulator 108 advances, on the second rotating platform 106, not having electric capacity supply.
Step S714: the first cylinder by described guiding mechanism moves to described the first rotating platform by socket from presetting position level.
Step S715: the second cylinder by described guiding mechanism is by the location of the socket on the first rotating platform.
Step S716: drive the first rotating platform rotation by rotary cylinder, so that the first jack of described socket and the second jack align with the first pin and second pin of the described electric capacity that is inserted into the first jack and the second jack respectively.
Step S717: advance by the first manipulator, with by the first pin of described electric capacity and the second pin respectively through the first jack and second jack of described socket.
Step S718: will insert respectively the first jack of described socket and described electric capacity first pin of the second jack and the equal bending and forming of the second pin by first mechanism that twists leg, and the first pin of described electric capacity and the second pin are separately fixed on described the first jack and the second jack.
Step S719: the outlets level that has assembled an electric capacity on the first rotating platform is moved to described the second rotating platform by the first cylinder by described guiding mechanism; By the first cylinder of described guiding mechanism, the socket of an electric capacity to be assembled is moved to described the first rotating platform from presetting position level simultaneously.
Step S720: distinguish simultaneously by the socket on the second rotating platform and the location of the socket on the first rotating platform by the second cylinder of described guiding mechanism.
Step S721: simultaneously drive respectively the second rotating platform and the rotation of the first rotating platform by rotary cylinder, so that the second jack of the socket on the second rotating platform and the 3rd jack align with the first pin and second pin of another electric capacity that is inserted into the second jack and the 3rd jack respectively, and the first jack of the socket on the first rotating platform and the second jack are alignd respectively with the first pin and second pin of the new electric capacity that is inserted into the first jack and the second jack.
Step S722: by the propelling of the second manipulator, described in making respectively, the first pin of another electric capacity and the second pin are passed in respectively the second jack and the 3rd jack of the socket on the second rotating platform, and simultaneously by the propelling of the first manipulator, make the first pin of described new electric capacity and the second pin be passed in respectively the first jack and second jack of the socket on the first rotating platform.
Step S723: by the second operation that twists leg mechanism, the first pin and the second pin bending and forming of the second jack of the socket on the second rotating platform and described another electric capacity of the 3rd jack will be inserted in respectively respectively, and the first pin of described another electric capacity and the second pin are separately fixed on second jack and the 3rd jack of the socket on the second rotating platform, and the first pin and the second pin bending and forming of the first jack of the socket on the first rotating platform and the described new electric capacity of the second jack will be inserted in respectively by first mechanism that twists leg simultaneously, and the first pin of described new electric capacity and the second pin are separately fixed on first jack and the second jack of the socket on the first rotating platform.
Displacement when socket by the socket to the first rotating platform 105 and the second rotating platform 106 respectively, simultaneously location, advance capacitor pin simultaneously, and simultaneously to capacitor pin bending and forming, thereby the efficiency of the whole processing procedure of assembling capacitor pin on socket is improved greatly.
Step S724:: by reshaping device, the socket of the capacitor pin of twisting joint is carried out to shaping, so that described electric capacity is close to described socket.
In the present embodiment, because guiding mechanism 101 has the mechanical arm of three protrusions, the mechanical arm of described three protrusions is integrally formed and in a plane, therefore pass through the operation of the first cylinder 102 of guiding mechanism 101, make the mechanical arm of three protrusions the socket of electric capacity to be assembled be moved to respectively to the first rotating platform 105 from precalculated position simultaneously; The socket of having assembled an electric capacity moves to the second rotating platform 106 from the first rotating platform 105; And the socket of having assembled two electric capacity moves to reforming station from the second rotating platform 106.After this, the operation of the second cylinder 103 by guiding mechanism 101, the socket (i.e. socket on the second rotating platform 106) for the treatment of the socket (i.e. socket on the first rotating platform 105) of assembling electric capacity and having assembled an electric capacity is located respectively simultaneously; By the operation of the first manipulator 107 and the second manipulator 108, the socket on the socket on the first rotating platform 105 and the second rotating platform 106 is inserted respectively to capacitor pin simultaneously; And by first the twist leg operation of mechanism 110 of mechanism 109 and second that twists leg, the socket on the socket on the first rotating platform 105 and the second rotating platform 106 is carried out respectively to capacitor pin bending and forming simultaneously.Meanwhile, reshaping device 160 completes shaping operation to assembling the socket of two electric capacity.
Step S725: by funnel, the socket of shaping is exported, for further assembling.
Not only can realize people's multi-machine operation by of the present invention for assemble the device and method of electric capacity on socket, improve production efficiency, save human cost.And the constant product quality of producing by the described device of assembling electric capacity on socket, also eliminate the hidden danger that is mixed with other materials in the process of assembling electric capacity simultaneously.
The above is only the preferred embodiment of the present invention; it should be pointed out that for those skilled in the art, under the premise without departing from the principles of the invention; can also make some improvements and modifications, these improvements and modifications also should be considered as protection scope of the present invention.

Claims (24)

1. for assemble a device for electronic device on socket, comprise an assembly bench, it is characterized in that, described assembly bench comprises guiding mechanism, rotary cylinder, the first rotating platform, the first manipulator and first mechanism that twists leg; Described guiding mechanism comprises the first cylinder and the second cylinder; Described the first cylinder moves to described the first rotating platform for a socket is presetted to position from one; Described the second cylinder is for by the location of the described socket on the first rotating platform; Described rotary cylinder is used for driving described the first rotating platform rotation, so that the first jack of described socket and the second jack align with the first pin and second pin of an electronic device respectively; Described the first manipulator for by the first pin of described electronic device and the second pin respectively through the first jack and second jack of described socket; Described first twists leg mechanism for inserting respectively the first pin and the second pin bending and forming of the first jack of described socket and the described electronic device of the second jack, and described the first pin and the second pin are separately fixed on first jack and the second jack of described socket.
2. according to claim 1ly it is characterized in that for assemble the device of electronic device on socket, further comprise a vibrating bunker, described vibrating bunker is for socket at random is arranged to output in order, and provides to assembly bench by a hopper.
3. according to claim 1ly it is characterized in that for assemble the device of electronic device on socket, further comprise a transposition cylinder and a displacement cylinder; Described transposition cylinder and displacement cylinder are all arranged on the porch of assembly bench, and described transposition cylinder is used for the socket sending from hopper to carry out position transfer, and described socket is pushed to described displacement cylinder top end; Described displacement cylinder for presetting position described in pushing in the described socket of displacement cylinder top end.
4. according to claim 3 for assemble the device of electronic device on socket, it is characterized in that, further comprise a socket inductor, described socket inductor is arranged on by described transposition cylinder, whether has socket, if having for sensing at transposition cylinder top end, described socket inductor drives described transposition cylinder, described socket is pushed to described displacement cylinder top end, otherwise described socket inductor does not do any action.
5. according to claim 3 for assemble the device of electronic device on socket, it is characterized in that, further comprise socket direction inductor device, whether described socket direction inductor device is arranged on a side of described displacement cylinder direct of travel, for correct according to the placement direction of the socket of the structure sensing transmission of socket, if correct, keep the placement direction of socket, otherwise, drive described the first rotating platform rotation by described rotary cylinder, so that the placement direction Rotate 180 degree of described socket.
6. according to claim 1ly it is characterized in that for assemble the device of electronic device on socket, further comprise material strip, described material strip is equipped with multiple electronic devices, for described electronic device is provided to assembly bench.
7. according to claim 6 for assemble the device of electronic device on socket, it is characterized in that, on described material strip, be provided with multiple equidistant material strip location holes, described material strip location hole is for making the electronic device that is inserted into described socket rest on the position that described the first manipulator advances.
8. according to claim 7ly it is characterized in that for assemble the device of electronic device on socket, further comprise locator; Described locator is arranged on a side of material strip direct of travel, for according to the position of described material strip location hole sensing material strip, so that the electronic device on material strip is correctly located.
9. according to claim 8 for assemble the device of electronic device on socket, it is characterized in that, further comprise counting inductor, described counting inductor is arranged on a side of material strip direct of travel, for adding up the number of the electronic device displacement on material strip, be shifted one by one or multiple jumping shifting with the electronic device of controlling on material strip.
10. according to claim 1ly it is characterized in that for assemble the device of electronic device on socket, further comprise cutting knife; Described cutting knife is arranged on by the first manipulator; Described cutting knife comprises fixing cutting die and movable knife mold; Described fixing cutting die is for being fixed material strip; Described movable knife mold is for fixing material strip is cut off, so that on the position that the electronic device on the material strip having cut off advances in the first manipulator.
11. is according to claim 1 for assemble the device of electronic device on socket, it is characterized in that, further comprise a reshaping device, described reshaping device is arranged on the nearly exit of assembly bench, for the socket of the pin of electronic device of twisting joint is carried out to shaping, so that described electronic device is close to described socket.
12. according to claim 1ly is characterized in that for assemble the device of electronic device on socket, and further comprise a funnel, described funnel is arranged on the exit of described assembly bench, for the socket of shaping is exported, for further assembling.
13. according to claim 1ly is characterized in that for assemble the device of electronic device on socket, further comprise waste paper band funnel and waste paper band pulp-collecting box; Described waste paper band funnel and waste paper band pulp-collecting box are all arranged on described assembly bench exit, and described waste paper band funnel is for exporting the waste paper band having cut off to described waste paper band pulp-collecting box.
14. according to claim 1ly is characterized in that for assemble the device of electronic device on socket, and further comprise the second rotating platform, described the second rotating platform is arranged on described assembly bench.
15. is according to claim 14 for assemble the device of electronic device on socket, it is characterized in that, further comprise the second manipulator, described the second manipulator is arranged on assembly bench, for the first pin of another electronic device and the second pin being passed in respectively to the second jack and the 3rd jack of the socket on the second rotating platform.
16. is according to claim 14 for assemble the device of electronic device on socket, it is characterized in that, further comprise second mechanism that twists leg, described second mechanism that twists leg is arranged on assembly bench, for being inserted in respectively the first pin and the second pin bending and forming of the second jack of the socket on the second rotating platform and another electronic device of the 3rd jack, and the first pin of described another electronic device and the second pin are separately fixed on second jack and the 3rd jack of the socket on the second rotating platform.
17. 1 kinds for assemble the method for electronic device on socket, adopts described in claim 1 for assemble the device of electronic device on socket, it is characterized in that, comprises the following steps:
(a) by the first cylinder of guiding mechanism, one socket is presetted to position from one and move to the first rotating platform;
(b) the second cylinder by described guiding mechanism is by the location of the socket on the first rotating platform;
(c) drive the first rotating platform rotation by rotary cylinder, the first jack of described socket and the second jack are alignd with the first pin and second pin of the electronic device that is inserted into the first jack and the second jack respectively;
(d) advance by described the first manipulator, by the first pin of described electronic device and the second pin respectively through the first jack and second jack of described socket;
(e) will insert respectively the first pin and the equal bending and forming of the second pin of the first jack of described socket and the described electronic device of the second jack by described first mechanism that twists leg, and described the first pin and the second pin are separately fixed on first jack and the second jack of described socket.
18. is according to claim 17 for assemble the method for electronic device on socket, it is characterized in that, described for assemble the further involving vibrations hopper of device, hopper and the material strip of electronic device on socket, described method further comprises before in step (a):
(a1) socket is poured in vibrating bunker, so that socket exports in order, and be sent to the porch of assembly bench by hopper;
(a2) by material strip, described electronic device is sent to the porch of assembly bench.
19. is according to claim 18 for assemble the method for electronic device on socket, it is characterized in that, describedly further comprise transposition cylinder, displacement cylinder and socket inductor for assemble the device of electronic device on socket, described method further comprises afterwards in step (a2):
(a3) whether there is socket by socket inductor sensing at transposition cylinder top end, if having, execution step (a4), otherwise, return to step (a3);
(a4) described socket inductor drives described transposition cylinder;
(a5) socket sending from hopper is carried out position transfer by described transposition cylinder, and push to displacement cylinder top end;
(a6) described in pushing in the described socket of displacement cylinder top end, preset position by described displacement cylinder.
20. is according to claim 19 for assemble the method for electronic device on socket, it is characterized in that, describedly further comprise socket direction inductor device for assemble the device of electronic device on socket, described method further comprises afterwards in step (a6):
(a7) whether correct by the placement direction of the socket in the transmission of socket direction inductor device sensing, if correct, execution step (a8), otherwise, execution step (a9);
(a8) placement direction of maintenance socket, and the position presetting described in being sent to, carries out and finishes;
(a9) drive described the first rotating platform rotation by described rotary cylinder, make the placement direction Rotate 180 degree of described socket.
21. is according to claim 18 for assemble the method for electronic device on socket, it is characterized in that, describedly further comprise material strip location hole, locator and cutting knife for the device of assembling electronic device on socket, described cutting knife comprises fixing cutting die and movable knife mold, and described method further comprises afterwards in step (a2):
(a10), according to the material strip location hole having arranged on material strip, the position of the material strip of locator sensing in advancing, so that the electronic device on material strip is correctly located;
(a11) by fixing cutting die, material strip is fixed;
(a12) by movable knife mold, fixing material strip is cut off.
22. according to claim 21ly is characterized in that for assemble the method for electronic device on socket, describedly further comprise counting inductor for the device of assembling electronic device on socket, and described method further comprises afterwards in step (a12):
(a13) by the number of the electronic device displacement on counting inductor statistics material strip, be shifted one by one or multiple jumping shifting with the electronic device of controlling on material strip.
23. according to claim 17ly is characterized in that for assemble the method for electronic device on socket, describedly further comprise reshaping device for the device of assembling electronic device on socket, and described method further comprises afterwards in step (e):
(f) by reshaping device, the socket of the electronic device of twisting joint is carried out to shaping, so that described electronic device is close to described socket.
24. according to claim 17ly is characterized in that for assemble the method for electronic device on socket, described in
Socket further comprises the 3rd jack, and described assembly bench further comprises the second rotating platform, the second manipulator and second mechanism that twists leg, and described method is further comprising the steps afterwards in step (e):
(e1) by the first cylinder of described guiding mechanism, the socket that has assembled an electronic device on the first rotating platform is moved to described the second rotating platform; By the first cylinder of described guiding mechanism, the socket of an electronic device to be assembled is moved to described the first rotating platform from presetting position simultaneously;
(e2) the second cylinder that passes through described guiding mechanism is respectively simultaneously by the socket on the second rotating platform and the location of the socket on the first rotating platform;
(e3) drive respectively the second rotating platform and the rotation of the first rotating platform by rotary cylinder simultaneously, the second jack and the 3rd jack of the socket on the second rotating platform are alignd with the first pin and second pin of another electronic device that is inserted into the second jack and the 3rd jack respectively, and the first jack of the socket on the first rotating platform and the second jack are alignd with the first pin and second pin of the new electronic device that is inserted into the first jack and the second jack respectively;
(e4) advance by described the second manipulator, described in making respectively, the first pin of another electronic device and the second pin are passed in respectively the second jack and the 3rd jack of the socket on the second rotating platform, and advance by described the first manipulator, make the first pin of described new electronic device and the second pin be passed in respectively the first jack and second jack of the socket on the first rotating platform; simultaneously
(e5) the first pin and the second pin bending and forming of the second jack of the socket on the second rotating platform and described another electronic device of the 3rd jack will be inserted in respectively by described second mechanism that twists leg, and the first pin of described another electronic device and the second pin are separately fixed on described the second jack and the 3rd jack, and the first pin and the second pin bending and forming of the first jack of the socket on the first rotating platform and the described new electronic device of the second jack will be inserted in by described first mechanism that twists leg simultaneously, and the first pin of described new electronic device and the second pin are separately fixed on described the first jack and the second jack.
CN201210485921.2A 2012-11-26 2012-11-26 For assembling the device and method of electronic device on socket Expired - Fee Related CN103841814B (en)

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CN107968007A (en) * 2017-12-12 2018-04-27 东莞市宝诺电器有限公司 A kind of full-automatic socket switch pedestal assembles equipment
WO2019192402A1 (en) * 2018-04-02 2019-10-10 鲁班嫡系机器人(深圳)有限公司 Plug-in method and plug-in device
CN111742232A (en) * 2017-12-19 2020-10-02 波士顿半导体设备有限公司 Non-kit pick-and-place processor

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US20020154491A1 (en) * 2001-04-23 2002-10-24 Fuji Machine Mfg. Co., Ltd. Printed-board supporting device, electric-component mounting system, and process of manufacturing printed-circuit board
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CN107968007A (en) * 2017-12-12 2018-04-27 东莞市宝诺电器有限公司 A kind of full-automatic socket switch pedestal assembles equipment
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