CN103839765B - A kind of modified node method producing the filament standing part of the squeezing machine of bulb - Google Patents
A kind of modified node method producing the filament standing part of the squeezing machine of bulb Download PDFInfo
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- CN103839765B CN103839765B CN201410100917.9A CN201410100917A CN103839765B CN 103839765 B CN103839765 B CN 103839765B CN 201410100917 A CN201410100917 A CN 201410100917A CN 103839765 B CN103839765 B CN 103839765B
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Abstract
A kind of modified node method producing the filament standing part of the squeezing machine of bulb, comprise frame, rotating disk, number cover filament and glass tube clamping device, upper filament station, upper cell-shell station, filament and cell-shell fire clamp station, semi-finished product blanking station, filament and glass tube clamping device comprise filament folder, cell-shell presss from both sides, filament folder comprises fixing sub-folder, movable sub-folder, spring, the lateral surface of fixing sub-folder is provided with and hides lamp base shallow slot, it is characterized in that at upper filament station, lamp base positional stations is provided with between upper cell-shell station, lamp base positional stations comprises filament folder and opens driving mechanism, be arranged on the cylinder in frame, localization handspike.The present invention compared with the prior art, have ensure the position of filament in filament folder accurately, ensure the advantage of constant product quality.
Description
Technical field:
The present invention relates to a kind of electric light source process units.
Background technology:
The squeezing machine of existing production bulb, all includes filament operation, upper cell-shell operation and clamp operation, and after upper filament, by the impact of operator, the often position to some extent deviation of filament in filament folder, like this, causes product quality portion to stablize.
Summary of the invention:
Goal of the invention of the present invention be to provide a kind of ensure the position of filament in filament folder accurately, ensure constant product quality the modified node method of filament standing part of squeezing machine of production bulb.
The present invention is achieved in that and comprises frame, be arranged on the rotating disk driven by power in frame, be arranged on the number cover filament on rotating disk and glass tube clamping device, along the upper filament station that the frame of disk peripheral is arranged, upper cell-shell station, filament and cell-shell fire clamp station, semi-finished product blanking station, the filament that filament and glass tube clamping device comprise with filament lifting arm presss from both sides, be positioned at the cell-shell folder of filament folder top, filament folder comprises the fixing sub-folder with cooling duct be positioned at inside rotating disk, the movable sub-folder with cooling duct and driving handle outside fixing sub-folder is connected to by shaft swing, make movable sub-folder abut against spring on fixing sub-folder, the upper and lower cross-under of filament lifting arm is on fixing sub-folder, and the lateral surface of fixing sub-folder is provided with and hides lamp base shallow slot, its special feature is at upper filament station, be provided with lamp base positional stations between upper cell-shell station, lamp base positional stations comprises the filament folder be arranged in frame and opens driving mechanism, be arranged on the cylinder in frame, by the localization handspike of air cylinder driven.During work, filament folder opens driving mechanism action, and opened by the movable sub-folder driving driving handle to make filament press from both sides, meanwhile, air cylinder driven localization handspike moves forward obliquely, by the filament foot depress in the lamp base shallow slot of Tibetan to bottom land, accurately to locate filament.
Filament positional stations is provided with between upper cell-shell station, lamp base positional stations, filament positional stations comprise be arranged on the movable device of first in frame, the long-range cylinder driven by the first movable device and short distance cylinder, hook is chosen in a pair pneumatic folding being driven by long-range cylinder, the filament lifting arm power-driven mechanism be arranged in frame, short distance cylinder is positioned at a pair pneumatic folding and chooses below hook.
During work, first movable mechanism drives long-range cylinder and the reach of short distance cylinder, making a pair pneumatic folding choose hook pierces into below filament, then long-range cylinder, filament is chosen highest order by long-range cylinder, under pneumatic drive, choose hook a pair to open toward both sides, the action of filament lifting arm power-driven mechanism, filament lifting arm is made to rise to a high position, long-range cylinder drives the hook of choosing opened to move down, filament is made to hang over the hook place of filament lifting arm, now, under the jacking of short distance cylinder, that opens chooses the half that hook only moves down into long-range cylinder stroke, reset is moved after first movable mechanism drives long-range cylinder and short distance cylinder, short distance cylinder and choose hook reset, prepare the filament positioning work of next time.Adopt the pneumatic folding of jacking of short distance cylinder to choose hook, that avoids opening chooses hook when moving down, the molybdenum sheet below clashing and breaking filament.
Fire between clamp station at upper cell-shell station, filament and cell-shell and be provided with cell-shell positional stations, cell-shell positional stations comprises the second movable device, the tracheae locating fork simultaneously driven by the second movable device and glass bulb locating fork, glass bulb locating fork is the plate object of fluting in the middle of, the width of groove is greater than the width between lamp base and is less than the width of glass bulb, and frame is provided with cell-shell folder drive unit.
During work, take offence pipe locating fork and glass bulb locating fork of second movable apparatus, with moves ahead, tracheae locating fork is stuck on the thin wireway of glass bulb, glass bulb locating fork is positioned at below glass bulb, then cell-shell folder drive unit drives glass bulb folder to open, and glass bulb drops on glass bulb locating fork, and cell-shell folder drive unit resets, second movable device resets, thus completes the location of glass bulb.
Before upper cell-shell station, be provided with filament detect station, filament detect station comprise the 3rd movable device, driven by the 3rd movable device move up and down device, have the filament detector moving up and down device and drive, filament detector is a conducting rod.
During work, 3rd movable device drive moves up and down device and moves ahead, conducting rod is made to inject below filament, then move up and down on apparatus, with moving conductive rod and move, if filament is intact, then conducting rod can touch filament, otherwise, whether whether conducting rod would not touch filament, have detection current lead-through to detect filament intact by detection.
Filament and cell-shell are fired clamp station and are comprised filament support and fire mechanism and cell-shell clamp mechanism, filament support is fired mechanism and is comprised two cover supports and fire movable device, the cone and a fire row that movable device drives is fired by wherein a set of support, another cone and another fire row of the drive of movable device is fired by another set of support, cell-shell clamp mechanism comprises two cover cell-shells and fires movable device, fire by wherein a set of cell-shell the mother that movable device drives to press from both sides, the sub-folder of movable device drive is fired by a set of cell-shell, frame is provided with power driving lever.
During work, fire row is on fire, burnt by cell-shell red, then, two cover supports are fired movable device and are driven two cone relative movements, a support is extruded below filament, above the recess of filament lifting arm upper end, supported by filament, the action of power driving lever, dials by filament lifting arm, then two cover cell-shells fire movable device relative movement, by mother folder and sub-folder by cell-shell bottom clamp.
The present invention compared with the prior art, have ensure the position of filament in filament folder accurately, ensure the advantage of constant product quality.
Accompanying drawing illustrates:
Fig. 1 is structural representation of the present invention;
Fig. 2 is the structural representation of filament and glass tube clamping device;
Fig. 3 is the structural representation of lamp base positional stations;
Fig. 4 is filament positional stations schematic diagram;
Fig. 5 is the structural representation of cell-shell positional stations;
Fig. 6 is the structural representation that filament detects station;
Fig. 7 is the structural representation that filament and cell-shell fire clamp station;
Fig. 8 is the structural representation of the glass bulb locating fork of Fig. 5;
Fig. 9 is the structural representation of the tracheae locating fork of Fig. 5;
Figure 10 is the structural representation that glass bulb detects station;
Figure 11 is the structural representation that filament extracts station.
Embodiment:
Now in conjunction with the accompanying drawings and embodiments the present invention is described in further detail:
As shown in Figure 1, the present invention includes frame 1, be arranged on the rotating disk 2 driven by power in frame 1, be arranged on the number cover filament on rotating disk 2 and glass tube clamping device 3, along the upper filament station 4 that the frame 1 of rotating disk 2 periphery is arranged, upper cell-shell station 5, filament and cell-shell fire clamp station 6, semi-finished product blanking station 7, as shown in Figure 2, filament and glass tube clamping device 3 comprise the filament folder 9 with filament lifting arm 8, be positioned at the cell-shell folder 10 above filament folder 9, filament folder 9 is for clamping filament 45 lamp base, filament lifting arm 8 is for promoting filament 45, cell-shell folder 10 is for clamping the cell-shell 47 with wireway 46, the gas blow pipe 49 driven by upper and lower power mobile mechanism 48 is provided with above wireway 46, as Fig. 2, shown in 3, filament folder 9 comprises the fixing sub-folder 56 with cooling duct be positioned at inside rotating disk 2, the movable sub-folder 59 with cooling duct and driving handle 58 be connected to outside fixing sub-folder 56 is swung by rotating shaft 57, movable sub-folder 59 is made to abut against spring 60 on fixing sub-folder 56, filament lifting arm about 8 cross-under is on fixing sub-folder 56, the lateral surface of fixing sub-folder 56 is provided with and hides lamp base shallow slot 61, at upper filament station 4, lamp base positional stations 62 is provided with between upper cell-shell station 5, lamp base positional stations 62 comprises the filament folder be arranged in frame 1 and opens driving mechanism 63, be arranged on the cylinder 64 in frame 1, the localization handspike 65 driven by cylinder 64.
As shown in Figure 4, at upper cell-shell station 5, filament positional stations 63 is provided with between lamp base positional stations 62, filament positional stations 63 comprises the first movable device 66 of transversely guide rail 65 movement driven by cylinder 64 be arranged in frame 1, the long-range cylinder 67 driven by the first movable device 66 and short distance cylinder 68, the slide block 70 along vertical guide 69 movement on the first movable device 66 is driven by long-range cylinder 67, hook 71 is chosen in a pair pneumatic folding be arranged on slide block, be arranged on the filament lifting arm power-driven mechanism 72 in frame 1, short distance cylinder 68 is positioned at below slide block 70.
As Fig. 1, shown in 5, at upper cell-shell station 5, filament and cell-shell are fired between clamp station 6 and are provided with cell-shell positional stations 73, cell-shell positional stations 73 comprises the second movable device 76 of transversely guide rail 75 movement driving cylinder 74 to drive by left and right, driven by the second movable device 76 and drive cylinder 77 up and down, the slide block 79 along vertical guide 78 movement on the second movable device 76 driven by driving cylinder 77 up and down, be fixed on tracheae locating fork 80(on slide block 79 as shown in Figure 9) and glass bulb locating fork 86, as shown in Figure 8, glass bulb locating fork 86 is plate objects of fluting 83 in the middle of, the width of groove 83 is greater than the width between lamp base 84 and is less than the width of glass bulb 85, frame 1 is provided with and drives the drive rod 82 of cell-shell folder 10 to control the cell-shell folder drive unit 81 that cell-shell presss from both sides 10 foldings.
As shown in Figure 6, before upper cell-shell station 5, be provided with filament detect station 87, filament detect station 87 comprise transversely guide rail 89 movement driven by cylinder 88 the 3rd movable device 90, driven by the 3rd movable device 90 move up and down device 91(cylinder), have slide block 93, the filament detector 94 be fixed on slide block 93 along vertical guide 92 movement on the 3rd movable device 90 that move up and down device 91 and drive, filament detector 94 is conducting rods.
As shown in Figure 7, filament and cell-shell are fired clamp station 6 and are comprised filament support and fire mechanism 95 and cell-shell clamp mechanism 96, filament support is fired the support that mechanism 96 comprises transversely guide rail 98 movement that two covers are driven by cylinder 97 and is fired movable device 99, the cone 100 and a fire row 101 that movable device 99 drives is fired by wherein a set of support, another cone 100 and another fire row 101 that movable device 99 drives is fired by another set of support, the cell-shell that cell-shell clamp mechanism 96 comprises transversely guide rail 103 movement that two covers are driven by cylinder 102 fires movable device 104, fire by wherein a set of cell-shell the mother that movable device 104 drives and press from both sides 105, the sub-folder 106 that movable device 104 drives is fired by a set of cell-shell, frame 1 is provided with the power driving lever 107(cylinder resetted by filament lifting arm 8).
Before clamp station 6 fired by filament and cell-shell, be provided with glass bulb and detect station 108 and filament extraction station 109, as shown in Figure 9, glass bulb detects the support 112 that station 108 comprises transversely guide rail 111 movement driven by cylinder 110, be slidably arranged in the feeler lever 115 with only face 114 on the guide rail 113 of support 112, being provided with below of guide rail 113 of support 112 stops face 116, the only face 114 of feeler lever 115 is positioned at after the only face 116 of support 112, tension spring 117 is provided with between support 112 and feeler lever 115, feeler lever 115 is provided with recess 118, the support 112 of corresponding recess 118 is provided with detection probe 119, as shown in Figure 10, filament extracts the shelf 122 that station 109 comprises vertically guide rail 121 movement driven by cylinder 120, the adjustable shelf 125 of cross slide way 124 movement along shelf 122 driven by cylinder 123, be arranged on the filament power clamp 129 driven by cylinder 126 and rack and pinion 128 on adjustable shelf 125, the frame 1 that the driving handle 58 of filament folder 9 is other is provided with filament folder and opens driving mechanism 63, frame 1 is provided with the power driving lever 107(cylinder resetted by filament lifting arm 8).Like this, cylinder 110 drives support 112 to move toward the cell-shell 85 on rotating disk 2 together with feeler lever 115, after feeler lever 115 hits cell-shell 85, feeler lever 115 no longer moves, and support 112 continues mobile, the recess on feeler lever 115 is made to face toward detection probe 119, thus determine that the corresponding station on rotating disk 2 has cell-shell 85, so that filament and cell-shell fire clamp station 6 action, ablating work procedure is carried out to cell-shell, otherwise filament and cell-shell are fired clamp station 6 and be just failure to actuate, to avoid high temperature, the damage of clamp station 6 is fired to filament and cell-shell.If cell-shell do not detected, filament extracts station 109 and is just taken off by the filament on filament folder 9 and be placed on the plate 127 below filament extraction station 109.
Claims (10)
1. produce the modified node method of the filament standing part of the squeezing machine of bulb for one kind, comprise frame, be arranged on the rotating disk driven by power in frame, be arranged on the number cover filament on rotating disk and glass tube clamping device, along the upper filament station that the frame of disk peripheral is arranged, upper cell-shell station, filament and cell-shell fire clamp station, semi-finished product blanking station, the filament that filament and glass tube clamping device comprise with filament lifting arm presss from both sides, be positioned at the cell-shell folder of filament folder top, filament folder comprises the fixing sub-folder with cooling duct be positioned at inside rotating disk, the movable sub-folder with cooling duct and driving handle outside fixing sub-folder is connected to by shaft swing, movable sub-folder is made to abut against spring on fixing sub-folder, the upper and lower cross-under of filament lifting arm is on fixing sub-folder, the lateral surface of fixing sub-folder is provided with and hides lamp base shallow slot, filament lifting arm is for promoting filament, cell-shell folder is for clamping the cell-shell with wireway, the gas blow pipe driven by upper and lower power mobile mechanism is provided with above wireway, it is characterized in that at upper filament station, lamp base positional stations is provided with between upper cell-shell station, lamp base positional stations comprises the filament folder be arranged in frame and opens driving mechanism, be arranged on the cylinder in frame, by the localization handspike of air cylinder driven.
2. the modified node method of the filament standing part of the squeezing machine of production bulb according to claim 1, it is characterized in that being provided with filament positional stations between upper cell-shell station, lamp base positional stations, filament positional stations comprise be arranged on the movable device of first in frame, the long-range cylinder driven by the first movable device and short distance cylinder, hook is chosen in a pair pneumatic folding being driven by long-range cylinder, the filament lifting arm power-driven mechanism be arranged in frame, short distance cylinder is positioned at a pair pneumatic folding and chooses below hook.
3. the modified node method of the filament standing part of the squeezing machine of production bulb according to claim 1 and 2, it is characterized in that firing between clamp station at upper cell-shell station, filament and cell-shell being provided with cell-shell positional stations, cell-shell positional stations comprises the second movable device, the tracheae locating fork simultaneously driven by the second movable device and glass bulb locating fork, glass bulb locating fork is the plate object of fluting in the middle of, the width of groove is greater than the width between lamp base and is less than the width of glass bulb, and frame is provided with cell-shell folder drive unit.
4. the modified node method of the filament standing part of the squeezing machine of production bulb according to claim 1 and 2, it is characterized in that before upper cell-shell station, be provided with filament detects station, filament detect station comprise the 3rd movable device, by the 3rd movable device drive move up and down device, by the filament detector moving up and down device and drive, filament detector is a conducting rod.
5. the modified node method of the filament standing part of the squeezing machine of production bulb according to claim 3, it is characterized in that before upper cell-shell station, be provided with filament detects station, filament detect station comprise the 3rd movable device, by the 3rd movable device drive move up and down device, by the filament detector moving up and down device and drive, filament detector is a conducting rod.
6. the modified node method of the filament standing part of the squeezing machine of the production bulb according to claim 1 or 2 or 5, it is characterized in that before clamp station fired by filament and cell-shell, be provided with glass bulb and detect station and filament extraction station, glass bulb detects the support that station comprises the movement driven by cylinder, be slidably arranged in the feeler lever with only face on the guide rail of support, being provided with below of guide rail of support stops face, the only face of feeler lever is positioned at after the only face of support, tension spring is provided with between support and feeler lever, feeler lever is provided with recess, the support of corresponding recess is provided with detection probe, filament extracts the shelf that station comprises the movement driven by cylinder, the adjustable shelf of the cross slide way movement along shelf driven by cylinder, be arranged on the filament power clamp driven by cylinder and rack and pinion on adjustable shelf, the frame that the driving handle of filament folder is other is provided with filament folder and opens driving mechanism, frame is provided with the power driving lever resetted by filament lifting arm.
7. the modified node method of the filament standing part of the squeezing machine of production bulb according to claim 3, it is characterized in that before clamp station fired by filament and cell-shell, be provided with glass bulb and detect station and filament extraction station, glass bulb detects the support that station comprises the movement driven by cylinder, be slidably arranged in the feeler lever with only face on the guide rail of support, being provided with below of guide rail of support stops face, the only face of feeler lever is positioned at after the only face of support, tension spring is provided with between support and feeler lever, feeler lever is provided with recess, the support of corresponding recess is provided with detection probe, filament extracts the shelf that station comprises the movement driven by cylinder, the adjustable shelf of the cross slide way movement along shelf driven by cylinder, be arranged on the filament power clamp driven by cylinder and rack and pinion on adjustable shelf, the frame that the driving handle of filament folder is other is provided with filament folder and opens driving mechanism, frame is provided with the power driving lever resetted by filament lifting arm.
8. the modified node method of the filament standing part of the squeezing machine of production bulb according to claim 4, it is characterized in that before clamp station fired by filament and cell-shell, be provided with glass bulb and detect station and filament extraction station, glass bulb detects the support that station comprises the movement driven by cylinder, be slidably arranged in the feeler lever with only face on the guide rail of support, being provided with below of guide rail of support stops face, the only face of feeler lever is positioned at after the only face of support, tension spring is provided with between support and feeler lever, feeler lever is provided with recess, the support of corresponding recess is provided with detection probe, filament extracts the shelf that station comprises the movement driven by cylinder, the adjustable shelf of the cross slide way movement along shelf driven by cylinder, be arranged on the filament power clamp driven by cylinder and rack and pinion on adjustable shelf, the frame that the driving handle of filament folder is other is provided with filament folder and opens driving mechanism, frame is provided with the power driving lever resetted by filament lifting arm.
9. the modified node method of the filament standing part of the squeezing machine of the production bulb according to claim 1 or 2 or 5 or 7 or 8, it is characterized in that filament and cell-shell are fired clamp station and comprised filament support and fire mechanism and cell-shell clamp mechanism, filament support is fired mechanism and is comprised two cover supports and fire movable device, the cone and a fire row that movable device drives is fired by wherein a set of support, another cone and another fire row of the drive of movable device is fired by another set of support, cell-shell clamp mechanism comprises two cover cell-shells and fires movable device, fire by wherein a set of cell-shell the mother that movable device drives to press from both sides, the sub-folder of movable device drive is fired by a set of cell-shell, frame is provided with the power driving lever resetted by filament lifting arm.
10. the modified node method of the filament standing part of the squeezing machine of production bulb according to claim 4, it is characterized in that filament and cell-shell are fired clamp station and comprised filament support and fire mechanism and cell-shell clamp mechanism, filament support is fired mechanism and is comprised two cover supports and fire movable device, the cone and a fire row that movable device drives is fired by wherein a set of support, another cone and another fire row of the drive of movable device is fired by another set of support, cell-shell clamp mechanism comprises two cover cell-shells and fires movable device, fire by wherein a set of cell-shell the mother that movable device drives to press from both sides, the sub-folder of movable device drive is fired by a set of cell-shell, frame is provided with the power driving lever resetted by filament lifting arm.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410100917.9A CN103839765B (en) | 2014-03-19 | 2014-03-19 | A kind of modified node method producing the filament standing part of the squeezing machine of bulb |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201410100917.9A CN103839765B (en) | 2014-03-19 | 2014-03-19 | A kind of modified node method producing the filament standing part of the squeezing machine of bulb |
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| CN103839765A CN103839765A (en) | 2014-06-04 |
| CN103839765B true CN103839765B (en) | 2016-04-20 |
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| CN201410100917.9A Active CN103839765B (en) | 2014-03-19 | 2014-03-19 | A kind of modified node method producing the filament standing part of the squeezing machine of bulb |
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Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN106711016B (en) * | 2017-02-05 | 2018-03-27 | 海宁市新宇光能科技有限公司 | A kind of filament electrode automatic coiling device |
| DE102018101842A1 (en) * | 2018-01-26 | 2019-08-01 | Schott Schweiz Ag | Hot forming device for producing glass containers from a glass tube |
| CN109585241A (en) * | 2019-01-25 | 2019-04-05 | 李家凌 | A kind of improvement structure of squeezing machine |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| GB720425A (en) * | 1951-06-30 | 1954-12-22 | British Thomson Houston Co Ltd | Improvements in and relating to defective lamp detecting and ejecting mechanism |
| CN101908452B (en) * | 2010-07-02 | 2012-04-18 | 李家凌 | Improved structure for manufacturing multi-station squeezing machine for electric light source |
| CN202798227U (en) * | 2012-06-19 | 2013-03-13 | 周明华 | Lamp bulb spot-welding, clamping and sealing all-in-one machine |
| CN203165857U (en) * | 2013-02-28 | 2013-08-28 | 江苏斯莱特电器有限公司 | Control system of halogen lamp wick manufacturing machine |
| CN203760424U (en) * | 2014-03-19 | 2014-08-06 | 李家凌 | Improved structure of filament fixed part of clamping and sealing machine for bulb production |
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Effective date of registration: 20201119 Address after: 272000 room 2211, Jinchen international building, Linghua South Road, Liuhang street, high tech Zone, Jining City, Shandong Province Patentee after: Jining xinruida Information Technology Co., Ltd Address before: 528000 No. 114, Nanpu village, Chancheng District, Guangdong, Foshan Patentee before: Li Jialing |
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