CN203165857U - Control system of halogen lamp wick manufacturing machine - Google Patents
Control system of halogen lamp wick manufacturing machine Download PDFInfo
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- CN203165857U CN203165857U CN 201320090541 CN201320090541U CN203165857U CN 203165857 U CN203165857 U CN 203165857U CN 201320090541 CN201320090541 CN 201320090541 CN 201320090541 U CN201320090541 U CN 201320090541U CN 203165857 U CN203165857 U CN 203165857U
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- cooling
- lamp base
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Abstract
The utility model discloses a control system of a halogen lamp wick manufacturing machine. The control system comprises a working position switching device, a bubble shaping device, a lamp base shaping device, an initial cooling device, an after cooling device, a material discharging device, and a main control module, wherein the above devices are respectively connected with the output port of the main control module, and the input port of the main control module is connected with a start switch; the output port of the main control module is connected with the working position switching device, the bubble shaping device, the lamp base shaping device, the initial cooling device, the after cooling device, and the material discharging device respectively through a working position switching system, a bubble shaping control system, a lamp base shaping control system, an initial cooling control system, an after cooling control system and a material discharging control system which are arranged in the main control module. During the manufacture process of halogen lamps by using the control system, the technology for each production process can be adjusted according to the specifications of the halogen lamp wick, the cost can be saved, and the utilization rate of equipment can be increased; moreover in case of failure, a computer is directly connected with the control system to find out the causes of failure, thus the repair time is saved, and the production efficiency of equipment is improved.
Description
Technical field
The utility model relates to the Halogen lamp LED field, is specifically related to the manufacturing of a kind of Halogen lamp LED wick and control system.
Background technology
Halogen lamp LED also claims the tungsten sodium lamp bubble, is a kind of of incandescent lamp.Principle is to inject halogen gass such as iodine or bromine in bulb.At high temperature, the tungsten filament of distillation and halogen carry out chemical action, and the tungsten of distillation can be set on the tungsten filament again, form the circulation of balance, avoid the tungsten filament premature failure.Therefore based on halogen bulb is more long-lived than incandescent lamp.In producing at present, the control of Halogen lamp LED wick maker generally all is to control by mechanical structure, and after device fabrication went out, not only the production process time can't be adjusted, and had seriously limited the specification that equipment can be produced wick, had reduced utilization rate of equipment and installations; And equipment damage in a single day, maintenance time is longer, has reduced the efficient of producing.
Summary of the invention
The purpose of this utility model is: overcome the deficiencies in the prior art, a kind of Halogen lamp LED wick maker control system is provided, the activity time of wick maker is adjusted by control system, make the wick maker use the wick manufacturing of a large amount of specifications, maintenance of equipment simultaneously is simple, increases production efficiency.
Technical solution adopted in the utility model is:
Halogen lamp LED wick maker control system, comprise station switching device shifter, cell-shell calibrator, lamp base calibrator, first cooling device, back cooling device and device for discharging, also comprise main control module, described station switching device shifter, cell-shell calibrator, lamp base calibrator, first cooling device, back cooling device are connected with the output port of main control module respectively with device for discharging, and the input port of main control module is connected with starting switch; The output port of described main control module is connected with device for discharging with station switching device shifter, cell-shell calibrator, lamp base calibrator, first cooling device, back cooling device respectively by station switched system set in the main control module, cell-shell typing control system, lamp base typing control system, first cooling control system, back cooling control system and discharge control system.
The further improvement project of the utility model is, described station switching device shifter comprises motor and tool disk, and described motor is servomotor.
The utility model further improvement project is that described cell-shell calibrator comprises cell-shell typing travel switch, filament support piston, protection air valve B, flame device piston B, flame device B and thimble piston; Described cell-shell typing travel switch is connected in the input of cell-shell typing control system, and filament support piston, protection air valve B, flame device piston B, flame device B and thimble piston are connected in the output of cell-shell typing control system.
The utility model further improvement project is that described lamp base calibrator comprises lamp base typing travel switch, protection air valve C, flame device piston C, flame device C and lamp base calibrator; Described lamp base typing travel switch is connected in the input of lamp base typing control system, and filament support piston, protection air valve B, flame device piston B, flame device B and thimble piston are connected in the output of lamp base typing control system.
The utility model further improvement project is that described cooling device just comprises just cooling travel switch and protection air valve D; The described travel switch of cooling just is connected in the input of cooling control system just, the output of the first cooling control system that protection air valve D is connected in.
The utility model further improvement project is that described back cooling device comprises back cooling travel switch and protection air valve E; Described back cooling travel switch is connected in the input of back cooling control system, the output of the back cooling control system that protection air valve E is connected in.
The utility model further improvement project is that described device for discharging comprises discharging travel switch, cell-shell clamping device piston, cell-shell clamping device, lamp base clamping device; Described discharging travel switch is connected in the input of discharge control system, and cell-shell clamping device piston, cell-shell clamping device, lamp base clamping device are connected in the output of discharge control system.
The utility model further improvement project is that described main control module is PLC.
The beneficial effects of the utility model are:
Make Halogen lamp LED with the utility model, not only can the technology of each road production process be adjusted according to the wick specification of manufacturing, save cost, increase usage ratio of equipment; And, after in a single day equipment break down, can directly pass through the computer connection control system, check failure cause, save maintenance time, improve efficiency of equipment.
Description of drawings
Fig. 1 is frame diagram of the present utility model.
Fig. 2 is the utility model station switched system flow chart.
Fig. 3 is the utility model cell-shell typing control system flow chart.
Fig. 4 is the utility model lamp base typing control system flow chart.
Fig. 5 is the utility model cooling control system flow chart just.
Fig. 6 is cooling control system flow chart behind the utility model.
Fig. 7 is the utility model discharge control system flow chart.
Embodiment
As shown in Figure 1, the utility model comprises station switching device shifter 1, cell-shell calibrator 2, lamp base calibrator 3, first cooling device 4, back cooling device 5 and device for discharging 6, also comprise main control module 7, described station switching device shifter 1, cell-shell calibrator 2, lamp base calibrator 3, first cooling device 4, back cooling device 5 are connected with the output port of main control module 7 respectively with device for discharging 6, and the input port of main control module 7 is connected with starting switch 8; The output port of described main control module 7 is connected with device for discharging 6 with station switching device shifter 1, cell-shell calibrator 2, lamp base calibrator 3, first cooling device 4, back cooling device 5 respectively by station switched system 1 ' set in the main control module 7, cell-shell typing control system 2 ', lamp base typing control system 3 ', first cooling control system 4 ', back cooling control system 5 ' and discharge control system 6 '; Described station switching device shifter 1 comprises motor and tool disk, and described motor is servomotor; Described cell-shell calibrator 2 comprises cell-shell typing travel switch, filament support piston, protection air valve B, flame device piston B, flame device B and thimble piston; Described cell-shell typing travel switch is connected in the input of cell-shell typing control system 2 ', and filament support piston, protection air valve B, flame device piston B, flame device B and thimble piston are connected in the output of cell-shell typing control system 2 '; Described lamp base calibrator 3 comprises lamp base typing travel switch, protection air valve C, flame device piston C, flame device C and lamp base calibrator; Described lamp base typing travel switch is connected in the input of lamp base typing control system 3 ', and filament support piston, protection air valve B, flame device piston B, flame device B and thimble piston are connected in the output of lamp base typing control system 3 '; Described cooling device 4 just comprises just cooling travel switch and protection air valve D; The described travel switch of cooling just is connected in the input of cooling control system 4 ' just, the output of the first cooling control system 4 ' that protection air valve D is connected in; Described back cooling device 5 comprises back cooling travel switch and protection air valve E; Described back cooling travel switch is connected in the input of back cooling control system 5 ', the output of the back cooling control system 5 ' that protection air valve E is connected in; Described device for discharging 6 comprises discharging travel switch, cell-shell clamping device piston, cell-shell clamping device, lamp base clamping device; Described discharging travel switch is connected in the input of discharge control system 6 ', and cell-shell clamping device piston, cell-shell clamping device, lamp base clamping device are connected in the output of discharge control system 6 '; Described main control module 7 is PLC.
As shown in Figure 2, station switched system 1 ' may further comprise the steps:
Program start, motor rotation drive tool disk rotation 60 degree, and motor shuts down and starts (in the implementation case, motor stops 15 seconds) again after a period of time.
As shown in Figure 3, cell-shell typing control system 2 ' may further comprise the steps:
After cell-shell typing travel switch obtains signal, the filament support piston is propped the filament of wick by filament support, open simultaneously in the protection air valve B(the implementation case, the protection air valve B time of opening is 15 seconds), after the flame device of flame device piston B drive afterwards B stretches out, flame device B carries out flame (in the implementation case, the flame device B flame time is 8.5 seconds); Behind the flame device B flame certain hour, the thimble piston drives thimble and stretches out (in the implementation case, flame device B flame is in the time of 6.5 seconds, and the thimble piston drives thimble and stretches out), and the cell-shell of wick is finalized the design; Cell-shell is after typing a period of time (in the implementation case, the shaping time of cell-shell is 1 second), and the thimble piston is return, and flame device piston B drives flame device B and returns.
As shown in Figure 4, lamp base typing control system 3 ' may further comprise the steps:
After lamp base typing travel switch obtains signal, open in the protection air valve C(the implementation case, the protection air valve C time of opening is 15 seconds), after the flame device of flame device piston C drive afterwards C stretches out, flame device C carries out flame (in the implementation case, the flame device C flame time is 10 seconds); Behind the flame device C flame certain hour, the lamp base calibrator clamps typing (in the implementation case, flame device C flame is in the time of 8 seconds, and the lamp base calibrator clamps typing with the lamp base of wick) with the lamp base of wick; Lamp base is after typing a period of time (in the implementation case, the shaping time of lamp base is 2 seconds), and the lamp base calibrator is return, and flame device piston C drives flame device C and returns.
As shown in Figure 5, first cooling control system 4 ' may further comprise the steps:
After just the cooling travel switch obtains signal, open in the protection air valve D(the implementation case, the protection air valve D time of opening is 15 seconds).
As shown in Figure 6, back cooling control system 5 ' may further comprise the steps:
After back cooling travel switch obtains signal, open in the protection air valve E(the implementation case, the protection air valve E time of opening is 15 seconds).
As shown in Figure 7, discharge control system 6 ' may further comprise the steps:
After the discharging travel switch obtains signal, cell-shell clamping device piston F drives the cell-shell clamping device and stretches out, the cell-shell clamping device clamps the cell-shell of wick, the lamp base clamping device unclamps the lamp base of wick, cell-shell clamping device piston F drives the cell-shell clamping device and returns, and the cell-shell clamping device unclamps the cell-shell of wick.
Claims (8)
1. Halogen lamp LED wick maker control system, comprise station switching device shifter (1), cell-shell calibrator (2), lamp base calibrator (3), first cooling device (4), back cooling device (5) and device for discharging (6), it is characterized in that: also comprise main control module (7), described station switching device shifter (1), cell-shell calibrator (2), lamp base calibrator (3), first cooling device (4), back cooling device (5) is connected with the output port of main control module (7) respectively with device for discharging (6), and the input port of main control module (7) is connected with starting switch (8); The output port of described main control module (7) by station handover control system (1 ') set in the main control module (7), cell-shell typing control system (2 '), lamp base typing control system (3 '), first cooling control system (4 '), back cooling control system (5 ') and discharge control system (6 '), is connected with device for discharging (6) with station switching device shifter (1), cell-shell calibrator (2), lamp base calibrator (3), first cooling device (4), back cooling device (5) respectively.
2. Halogen lamp LED wick maker control system as claimed in claim 1, it is characterized in that: described station switching device shifter (1) comprises motor and tool disk, described motor is connected in the output of station handover control system (1 '), and described motor is servomotor.
3. Halogen lamp LED wick maker control system as claimed in claim 1 is characterized in that: described cell-shell calibrator (2) comprises cell-shell typing travel switch, filament support piston, protection air valve B, flame device piston B, flame device B and thimble piston; Described cell-shell typing travel switch is connected in the input of cell-shell typing control system (2 '), and filament support piston, protection air valve B, flame device piston B, flame device B and thimble piston are connected in the output of cell-shell typing control system (2 ').
4. Halogen lamp LED wick maker control system as claimed in claim 1 is characterized in that: described lamp base calibrator (3) comprises lamp base typing travel switch, protection air valve C, flame device piston C, flame device C and lamp base calibrator; Described lamp base typing travel switch is connected in the input of lamp base typing control system (3 '), and filament support piston, protection air valve B, flame device piston B, flame device B and thimble piston are connected in the output of lamp base typing control system (3 ').
5. Halogen lamp LED wick maker control system as claimed in claim 1 is characterized in that: described cooling device (4) just comprises just cooling travel switch and protection air valve D; The described travel switch of cooling just is connected in the input of cooling control system (4 ') just, the output of the first cooling control system (4 ') that protection air valve D is connected in.
6. Halogen lamp LED wick maker control system as claimed in claim 1 is characterized in that: cooling travel switch and protection air valve E after described back cooling device (5) comprises; Described back cooling travel switch is connected in the input of back cooling control system (5 '), the output of the back cooling control system (5 ') that protection air valve E is connected in.
7. Halogen lamp LED wick maker control system as claimed in claim 1, it is characterized in that: described device for discharging (6) comprises discharging travel switch, cell-shell clamping device piston, cell-shell clamping device, lamp base clamping device; Described discharging travel switch is connected in the input of discharge control system (6 '), and cell-shell clamping device piston, cell-shell clamping device, lamp base clamping device are connected in the output of discharge control system (6 ').
8. Halogen lamp LED wick maker control system as claimed in claim 1, it is characterized in that: described main control module (7) is PLC.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201320090541 CN203165857U (en) | 2013-02-28 | 2013-02-28 | Control system of halogen lamp wick manufacturing machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201320090541 CN203165857U (en) | 2013-02-28 | 2013-02-28 | Control system of halogen lamp wick manufacturing machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203165857U true CN203165857U (en) | 2013-08-28 |
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ID=49027022
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201320090541 Withdrawn - After Issue CN203165857U (en) | 2013-02-28 | 2013-02-28 | Control system of halogen lamp wick manufacturing machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203165857U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103117206A (en) * | 2013-02-28 | 2013-05-22 | 江苏斯莱特电器有限公司 | Halogen lamp lampwick making machine control system |
| CN103839765A (en) * | 2014-03-19 | 2014-06-04 | 李家凌 | Improved structure of filament fixing part of clamping and sealing machine for producing light bulb |
-
2013
- 2013-02-28 CN CN 201320090541 patent/CN203165857U/en not_active Withdrawn - After Issue
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103117206A (en) * | 2013-02-28 | 2013-05-22 | 江苏斯莱特电器有限公司 | Halogen lamp lampwick making machine control system |
| CN103117206B (en) * | 2013-02-28 | 2015-09-30 | 江苏斯莱特电器有限公司 | halogen lamp core making machine control system |
| CN103839765A (en) * | 2014-03-19 | 2014-06-04 | 李家凌 | Improved structure of filament fixing part of clamping and sealing machine for producing light bulb |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20130828 Effective date of abandoning: 20150930 |
|
| RGAV | Abandon patent right to avoid regrant |